A mechanism for roughening a floor support plate

The automated roughening mechanism solves the problems of low efficiency and poor consistency of manual roughening of floor decking, and realizes high-precision, low-intensity automated roughening processing, which is suitable for roughening needs of different floor decking.

CN224391535UActive Publication Date: 2026-06-23杭州鸿浩实业有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
杭州鸿浩实业有限公司
Filing Date
2025-07-26
Publication Date
2026-06-23

AI Technical Summary

Technical Problem

In the current production of floor decking, manual roughening is inefficient, labor-intensive, and difficult to achieve consistency in depth, width, and spacing.

Method used

An automated napping mechanism is adopted, including a frame, controller, movable napping frame, detachable napping device, limit guide groove, elastic clamping mechanism, and horizontal and vertical servo movement mechanism. The precise movement and installation of the napping device are controlled by servo motors to achieve automatic napping.

Benefits of technology

It improves the uniformity and consistency of roughening the floor decking, reduces the intensity of manual labor, enhances the stability and applicability of the work, and allows for the replacement of different roughening tools to meet different needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of floor support plate production with pulling mechanism, it is characterized by also including controller installed on rack, movable pulling frame and detachable pulling device installed on pulling frame, the pulling frame is equipped with the limiting guide groove of the installation of pulling device to the limiting guide effect, setting on pulling frame is used to be elastically compressed in pulling frame on pulling device elastic compression mechanism, the elastic compression mechanism includes the compression rod of being movably installed on pulling frame, the limiting step of being set on compression rod, spring is sleeved on compression rod and between pulling frame and limiting step, the pulling device is equipped with the limiting concave table corresponding with compression rod. The utility model is set through the device, automatically carries out pulling processing to floor support plate, need not be pulled through artificial processing, improve the consistency of floor support plate pulling and reduce manual labor intensity, work stability is high, and practicality is strong.
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Description

Technical Field

[0001] This utility model relates to a roughening mechanism for floor decking, specifically a roughening mechanism for floor decking production. Background Technology

[0002] Floor decking, also known as composite floor slab, floor slab, or steel decking, is an important supporting product for steel structure buildings. In current technology, after the concrete is poured into the floor decking mold, it is transported to the construction site for assembly. During the on-site assembly process, embedded parts need to be placed on the precast slab before a second concrete placement. Therefore, in order to increase the bonding strength between the floor decking and the second concrete placement, the concrete surface needs to be roughened during the factory fabrication of the floor decking to increase the surface roughness.

[0003] Existing technologies primarily rely on manually operated roughening machines to roughen concrete surfaces. However, manual operation is inefficient, labor-intensive, and it's difficult to achieve uniformity in the depth, width, and spacing of the roughening process. Therefore, a roughening mechanism for floor decking production is proposed. Utility Model Content

[0004] The purpose of this utility model is to provide a roughening mechanism for the production of floor decking in order to solve the above problems.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a surface roughening mechanism for floor decking production, comprising a frame; characterized in that it further comprises a controller mounted on the frame, a movable surface roughening frame, and a surface roughening device detachably mounted on the surface roughening frame. The surface roughening frame is provided with a limiting guide groove for limiting and guiding the installation of the surface roughening device, and an elastic pressing mechanism provided on the surface roughening frame for elastically pressing the surface roughening device onto the surface roughening frame. The elastic pressing mechanism includes a pressing rod movably mounted on the surface roughening frame, a limiting step provided on the pressing rod, and a spring fitted on the pressing rod and located between the surface roughening frame and the limiting step. The surface roughening device is provided with a limiting recess corresponding to the pressing rod. It also includes a transverse moving mechanism mounted on the frame and controlled by the controller, and a longitudinal moving mechanism mounted on the transverse moving mechanism and controlled by the controller. The surface roughening frame is mounted on the longitudinal moving mechanism.

[0006] More preferably, the lateral movement mechanism includes a servo motor mounted on the frame, a lead screw movably mounted on the frame and connected at one end to the servo motor, a lateral movement frame slidably mounted on the frame, and a nut seat movably mounted on the lead screw and fixedly connected to the lateral movement frame.

[0007] In a further preferred embodiment, the frame is also equipped with a slide rail that guides the movement of the transverse moving frame, and a slider that is fixedly connected to the transverse moving frame is movably mounted on the slide rail.

[0008] More preferably, the longitudinal moving mechanism includes a servo motor 2 mounted on a transverse moving frame, a lead screw 2 movably mounted on the transverse moving frame and connected at one end to the servo motor 2, a nut seat 2 movably mounted on the lead screw 2, a slide rail 2 set on the transverse moving frame, a longitudinal moving frame slidably mounted on the slide rail 2 and fixedly connected to the nut seat 2, and a roughening frame fixedly mounted on the longitudinal moving frame.

[0009] A further preferred embodiment includes a slider two that is movably mounted on the slide rail two and fixedly connected to the longitudinal moving frame.

[0010] The beneficial effects of this utility model are: by setting up this device, the floor decking is automatically roughened, eliminating the need for manual roughening, improving the consistency of the floor decking roughening and reducing the intensity of manual labor, with high working stability and strong practicality;

[0011] By detachably mounting the surface roughening device on the surface roughening frame, the surface roughening device can be replaced, which is convenient for maintenance and replacement. At the same time, when different surface roughening devices are required for different floor decks, the surface roughening device can also be replaced, making it more applicable.

[0012] Both the lateral and longitudinal movement mechanisms are controlled by servo mechanisms, resulting in higher control precision and more accurate depth control when roughening the floor decking. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the structure of this utility model from another perspective;

[0015] Figure 3 This is a partial structural schematic diagram of the present invention;

[0016] Figure 4 This is a partial structural schematic diagram of the present invention.

[0017] Legend: 1. Frame; 2. Controller; 3. Brushing frame; 31. Limiting guide groove; 32. Pressing rod; 33. Limiting step; 34. Spring; 4. Brushing device; 41. Limiting recess; 5. Lateral movement mechanism; 51. Servo motor one; 52. Lead screw one; 53. Lateral movement frame; 54. Nut seat one; 55. Slide rail one; 56. Slider one; 6. Longitudinal movement mechanism; 61. Servo motor two; 62. Lead screw two; 63. Nut seat two; 64. Slide rail two; 65. Longitudinal movement frame; 66. Slider two. Detailed Implementation

[0018] The following description, in conjunction with the accompanying drawings, further illustrates the text of a textual description ...

[0019] It should be noted that all directional indicators such as up, down, left, right, front, back, etc. in the embodiments of this utility model are only used to explain the relative positional relationship and movement of the components in a specific posture as shown in the attached figure. If the specific posture changes, the directional indicator will also change accordingly.

[0020] In this utility model, unless otherwise explicitly specified and limited, the terms "connection," "fixing," etc., should be interpreted broadly; for example, "fixing" can mean a fixed connection, a detachable connection, or an integral part; it can also mean a mechanical connection, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0021] See Figures 1-4 As shown, a surface roughening mechanism for floor decking production includes a frame 1; characterized in that it further includes a controller 2 mounted on the frame 1, a movable roughening frame 3, and a detachable roughening device 4 mounted on the roughening frame 3. The roughening frame 3 is provided with a limiting guide groove 31 that limits and guides the installation of the roughening device 4, and an elastic pressing mechanism provided on the roughening frame 3 for elastically pressing the roughening device 4 onto the roughening frame 3. The elastic pressing mechanism includes a pressing rod 32 movably mounted on the roughening frame 3, a limiting step 33 provided on the pressing rod 32, and a spring 34 fitted on the pressing rod 32 and located between the roughening frame 3 and the limiting step 33. The roughening device 4 is provided with a limiting recess 41 corresponding to the pressing rod 32.

[0022] This device automatically roughens the floor decking, eliminating the need for manual roughening, thus improving the consistency of the roughening process and reducing the intensity of manual labor.

[0023] By detachably installing the surface roughening tool 4 on the surface roughening frame 3, the surface roughening tool 4 can be replaced, which is convenient for maintenance and replacement. At the same time, when different surface roughening tools 4 are required for different floor decks, the surface roughening tool 4 can also be replaced, making it more applicable.

[0024] The limiting guide groove 31 limits the position of the napping tool 4 on the napping frame 3 and guides the napping tool 4 when it is installed on the napping frame 3.

[0025] With the elastic clamping mechanism, when the brushing tool 4 is installed on the brushing frame 3, the elastic clamping mechanism presses the brushing tool 4. At the same time, a limiting recess 41 corresponding to the clamping rod 32 is provided on the brushing tool 4. The clamping force of the spring 34 pushes the clamping rod 32 into the limiting recess 41, thereby limiting and clamping the brushing tool 4 on the brushing frame 3. The limiting recess 41 limits the position of the brushing tool 4 on the brushing frame 3. When disassembling, simply pull the clamping rod 32 upward to pull the clamping rod 32 out of the limiting recess 41, and then the brushing tool 4 can be removed from the brushing frame 3 for replacement or maintenance.

[0026] In one embodiment, the device further includes a lateral movement mechanism 5 mounted on the frame 1 and controlled by the controller 2, and a longitudinal movement mechanism 6 mounted on the lateral movement mechanism 5 and controlled by the controller 2, wherein the brushing frame 3 is mounted on the longitudinal movement mechanism 6.

[0027] With the lateral movement mechanism 5 and the longitudinal movement mechanism 6 both controlled by servo mechanisms, the control precision is higher, and the depth control is more accurate when roughening the floor deck.

[0028] In one embodiment, the lateral movement mechanism 5 includes a servo motor 51 mounted on the frame 1, a lead screw 52 movably mounted on the frame 1 and connected to the servo motor 51 at one end, a lateral movement frame 53 slidably mounted on the frame 1, and a nut seat 54 movably mounted on the lead screw 52 and fixedly connected to the lateral movement frame 53. The frame 1 is also equipped with a slide rail 55 that guides the movement of the lateral movement frame 53, and a slider 56 fixedly connected to the lateral movement frame 53 is movably mounted on the slide rail 55.

[0029] When the transverse moving frame 53 is making precise transverse movements, the servo motor 51 is started by controlling it. After the servo motor 51 is started, it drives the lead screw 52 to rotate. When the lead screw 52 rotates, it drives the transverse moving frame 53, which is fixedly connected to the nut seat 54, to move along the slide rail 55 through the screw engagement with the nut seat 54.

[0030] In one embodiment, the longitudinal moving mechanism 6 includes a servo motor 61 mounted on the transverse moving frame 53, a lead screw 62 movably mounted on the transverse moving frame 53 and connected at one end to the servo motor 61, a nut seat 63 movably mounted on the lead screw 62, a slide rail 64 disposed on the transverse moving frame 53, and a longitudinal moving frame 65 slidably mounted on the slide rail 64 and fixedly connected to the nut seat 63. The roughening frame 3 is fixedly mounted on the longitudinal moving frame 65.

[0031] It also includes a slider 66 that is movably mounted on the slide rail 64 and fixedly connected to the longitudinal moving frame 65;

[0032] When the longitudinal moving frame 65, the brushing frame 3, and the brushing device 4 are precisely adjusted in the longitudinal position, the servo motor 61 is started. After the servo motor 61 is started, it drives the lead screw 62 to rotate. When the lead screw 62 rotates, it drives the longitudinal moving frame 65, which is fixedly connected to the nut seat 63, to move up and down along the slide rail 64 for adjustment through the screw engagement with the nut seat 63. The longitudinal moving frame 65 then drives the brushing frame 3 and the brushing device 4 to move up and down for adjustment.

[0033] When using this utility model: when roughening the floor deck, firstly, according to the set horizontal and vertical positions, the controller 2 controls the horizontal moving mechanism 5 and the vertical moving mechanism 6 to precisely drive the roughening device 4 to the set position. Then, the floor deck is driven to the roughening device 4 by the conveyor line used to transport the floor deck. When the floor deck moves to the roughening device 4 with the conveyor line, it comes into contact with the roughening device 4 and the roughening device 4 roughens the surface of the floor deck.

[0034] When the brushing device 4 needs to be disassembled for replacement or maintenance, first pull the clamping rod 32 upward to move it out of the limiting recess 41, and then pull the brushing device 4 outward to remove it from the brushing frame 3.

[0035] During installation, first pull the clamping rod 32 upward, then install the brushing device 4 onto the brushing frame 3 along the limiting guide groove 31, and then release the clamping rod 32. The clamping rod 32 is pushed downward by the restoring force of the spring 34, and one end of the clamping rod 32 is inserted into the limiting recess 41.

[0036] The scope of protection of this utility model is not limited to the above embodiments and their variations. Conventional modifications and substitutions made by those skilled in the art based on the content of these embodiments are all within the scope of protection of this utility model.

Claims

1. A roughening mechanism for floor support plate production, comprising a frame (1); characterized in that It also includes a controller (2) mounted on the frame (1), a movable brushing frame (3), and a detachable brushing device (4) mounted on the brushing frame (3). The brushing frame (3) is provided with a limiting guide groove (31) for limiting and guiding the installation of the brushing device (4), and an elastic pressing mechanism provided on the brushing frame (3) for elastically pressing the brushing device (4) onto the brushing frame (3). The elastic pressing mechanism includes a pressing rod (32) movably mounted on the brushing frame (3) and a pressing rod (32) provided on the pressing rod (32). 2) The limiting step (33) on the machine frame (1) and the spring (34) fitted on the clamping rod (32) and located between the brushing frame (3) and the limiting step (33) are provided. The brushing machine (4) is provided with a limiting recess (41) corresponding to the clamping rod (32). It also includes a transverse moving mechanism (5) installed on the machine frame (1) and controlled by the controller (2) and a longitudinal moving mechanism (6) installed on the transverse moving mechanism (5) and controlled by the controller (2). The brushing frame (3) is installed on the longitudinal moving mechanism (6).

2. The roughening mechanism for floor decking production according to claim 1, characterized in that: The lateral movement mechanism (5) includes a servo motor (51) mounted on the frame (1), a lead screw (52) movably mounted on the frame (1) and connected at one end to the servo motor (51), a lateral movement frame (53) slidably mounted on the frame (1), and a nut seat (54) movably mounted on the lead screw (52) and fixedly connected to the lateral movement frame (53).

3. The roughening mechanism for floor decking production according to claim 2, characterized in that: The frame (1) is also equipped with a slide rail (55) that guides the movement of the transverse moving frame (53), and a slider (56) that is fixedly connected to the transverse moving frame (53) is movably installed on the slide rail (55).

4. The texturing mechanism for floor decking production according to claim 2, characterized in that: The longitudinal moving mechanism (6) includes a servo motor (61) mounted on the transverse moving frame (53), a lead screw (62) movably mounted on the transverse moving frame (53) and connected at one end to the servo motor (61), a nut seat (63) movably mounted on the lead screw (62), a slide rail (64) set on the transverse moving frame (53), a longitudinal moving frame (65) slidably mounted on the slide rail (64) and fixedly connected to the nut seat (63), and a roughening frame (3) fixedly mounted on the longitudinal moving frame (65).

5. A roughening mechanism for floor decking production according to claim 4, characterized in that: It also includes a slider two (66) that is movably mounted on the slide rail two (64) and fixedly connected to the longitudinal moving frame (65).