A dual-in-line planar reflow type pipelined device

By introducing transition roller modules and pusher modules into the assembly line device, combined with lifting and positioning modules and blocking modules, the problems of low space utilization and insufficient efficiency in multi-process production of traditional assembly line devices are solved, achieving higher production efficiency and space utilization.

CN224393845UActive Publication Date: 2026-06-23DONGGUAN PRIMAX ELECTRONIC & TEKLECOM PROD LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGGUAN PRIMAX ELECTRONIC & TEKLECOM PROD LTD
Filing Date
2025-05-08
Publication Date
2026-06-23

AI Technical Summary

Technical Problem

Traditional assembly line equipment suffers from low process connection efficiency and insufficient utilization of equipment space when dealing with the co-production of multiple processes and series of products. In particular, when handling complex products, multiple independent sets of equipment are required, resulting in a loose production line layout and redundant material flow paths, making it difficult to adapt to the production needs of small batches and multiple varieties.

Method used

The double-row planar recirculation production line adopts a transition roller module and a pusher module between the first and second production lines to realize the cyclic transfer of the carrier between the two production lines. The carrier is positioned and moved by the lifting positioning module and the blocking module, so as to realize the connection of multiple machines at the end, thereby improving space utilization and production efficiency.

Benefits of technology

It achieves more rational space utilization and improved production efficiency, enabling more processes to be connected within a limited equipment plane, and adapting to the production needs of small batches and multiple varieties.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224393845U_ABST
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Abstract

The utility model discloses a double -row plane reflow type assembly line device, it includes: first assembly line and second assembly line, set up between first assembly line and second assembly line's first transition roller module and second transition roller module, set up in first transition roller module side and be used for the first pushing material module of the carrier transfer of poking, set up in second transition roller module side and be used for the second pushing material module of the carrier transfer of poking, set up below first assembly line's first jacking positioning module and set up in first jacking positioning module side's blocking module. Adopt set up for the first transition roller module and second transition roller module of the carrier transfer between first assembly line and second assembly line, through first pushing material module and second pushing material module poke the carrier and pass in first transition roller module and second transition roller module between first assembly line and second assembly line, thereby realize circulating transmission carrier, can more reasonable use space, improve production efficiency.
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Description

Technical fields:

[0001] This utility model relates to the field of automation technology, and specifically to a double-row planar recirculation type production line device. Background technology:

[0002] Traditional assembly line systems typically employ a single-row, sequential operation mode with multiple machines to meet the demands of multi-process, multi-series product co-production. However, this mode suffers from low process integration efficiency and insufficient utilization of equipment space. Especially when handling complex products, a single-row assembly line often requires multiple independent machines to complete different processes, resulting in a loose production line layout, redundant material flow paths, and difficulty adapting to the trend of small-batch, multi-variety production. For example, a Chinese patent application (202110461426.7) describes an assembly line system using a traditional structure. Production equipment is distributed on one side of the assembly line or alternately on both sides. When multiple machines are used to complete different processes, a long, deep workshop is required to manage the entire production line, resulting in a large space occupation and high costs.

[0003] In view of the above, the inventors propose the following technical solution. Utility model content:

[0004] The purpose of this invention is to overcome the shortcomings of the prior art and provide a double-row planar recirculation type production line device.

[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a double-row planar return type production line device, comprising: a first production line and a second production line arranged in parallel, at least one set of a first transition roller module and a second transition roller module arranged between the first production line and the second production line, a first pusher module arranged beside the first transition roller module and used for moving the carrier for transfer, a second pusher module arranged beside the second transition roller module and used for moving the carrier for transfer, at least one first lifting and positioning module arranged below the first production line and / or the second production line, and a blocking module arranged beside the first lifting and positioning module.

[0006] Furthermore, in the above technical solution, at least one end of the first transition roller module is provided with a second lifting and positioning module located below the first production line and / or the second production line, and at least one end of the second transition roller module is provided with a third lifting and positioning module located below the first production line and / or the second production line.

[0007] Furthermore, in the above technical solution, both the first transition roller module and the second transition roller module include a first support plate and a second support plate spanning between the first production line and the second production line, a plurality of first guide wheels arranged on the first support plate, and a plurality of second guide wheels arranged on the second support plate, wherein the distance between the first support plate and the second support plate is equal to the width of the carrier along the conveying direction.

[0008] Furthermore, in the above technical solution, both the first pushing module and the second pushing module include a first horizontal moving module installed above the first production line and the second production line, a first lever arm extending from the first horizontal moving module for pushing the carrier, and a first support frame for supporting the first horizontal moving module.

[0009] Furthermore, in the above technical solution, both the first production line and the second production line include a first frame and a second frame, a first pulley assembly and a second pulley assembly disposed on the first frame and the second frame, a first motor disposed on the first frame or the second frame and used to drive the first pulley assembly and the second pulley assembly, and a third pulley assembly used to connect the first motor with the first pulley assembly and the second pulley assembly. The first lifting and positioning module and the blocking module are both suspended and installed below the first frame and the second frame.

[0010] Furthermore, in the above technical solution, the first lifting and positioning module includes a first suspension spanning the bottom of the first and second uprights, a first lifting cylinder disposed on the first suspension, a first lifting plate disposed on the first lifting cylinder, and at least two first positioning columns disposed on the first lifting plate for positioning the vehicle.

[0011] Furthermore, in the above technical solution, both ends of the first lifting plate are provided with first guide posts that can penetrate the first suspension, and the first suspension is provided with a plurality of first positioning sleeves for the first guide posts to penetrate.

[0012] Furthermore, in the above technical solution, the blocking module includes a second suspension spanning the bottom of the first and second uprights, a second lifting cylinder disposed on the second suspension, a stop block disposed on the second lifting cylinder, and at least one buffer disposed on the stop block.

[0013] Furthermore, in the above technical solution, multiple sensors are installed on both the first and second production lines.

[0014] After adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art: The present invention uses a first transition roller module and a second transition roller module for transferring the carrier between the first production line and the second production line. The carrier is moved by the first pusher module and the second pusher module and transferred between the first production line and the second production line through the first transition roller module and the second transition roller module. This realizes the connection of multiple machines at the end and the cyclic transfer of the carrier, which can make more reasonable use of space, realize more process connection, and improve production efficiency. Attached image description:

[0015] Figure 1 This is a schematic diagram of the structure of this utility model. Figure 1 ;

[0016] Figure 2 This is a schematic diagram of the structure of this utility model. Figure 2 ;

[0017] Figure 3 This is a top view of the present invention;

[0018] Figure 4 This is a schematic diagram of the structure of the first production line in this utility model;

[0019] Figure 5 This is a schematic diagram of the structure of the first lifting and positioning module in this utility model;

[0020] Figure 6 This is a schematic diagram of the blocking module in this utility model;

[0021] Figure 7 This is a schematic diagram of the structure of the second lifting and positioning module in this utility model. Detailed implementation method:

[0022] The present invention will be further described below with reference to specific embodiments and accompanying drawings.

[0023] See Figures 1 to 7As shown, a double-row planar recirculation type production line device includes: a first production line 1 and a second production line 2 arranged in parallel; at least one set of a first transition roller module 3 and a second transition roller module 4 arranged between the first production line 1 and the second production line 2; a first pusher module 5 arranged beside the first transition roller module 3 for moving the carrier A; a second pusher module 6 arranged beside the second transition roller module 4 for moving the carrier A; at least one first lifting and positioning module 7 arranged below the first production line 1 and / or the second production line 2; and a blocking module 8 arranged beside the first lifting and positioning module 7. A first transition roller module 3 and a second transition roller module 4 for transferring carrier A are set between the first production line 1 and the second production line 2. The carrier A is moved between the first production line 1 and the second production line 2 by the first pusher module 5 and the second pusher module 6. This allows multiple machines to be connected at the end and the carrier A can be transferred in a cyclical manner, which can make more rational use of space, realize more process series connection, and improve production efficiency.

[0024] The first transition roller module 3 is provided with a second lifting and positioning module 9 located below the first production line 1 and / or the second production line 2 at at least one end, and the second transition roller module 4 is provided with a third lifting and positioning module 10 located below the first production line 1 and / or the second production line 2 at at least one end.

[0025] The first transition roller module 3 and the second transition roller module 4 each include a first support plate 31 and a second support plate 32 spanning between the first production line 1 and the second production line 2, a plurality of first guide rollers 33 arranged on the first support plate 31, and a plurality of second guide rollers 34 arranged on the second support plate 32, wherein the distance between the first support plate 31 and the second support plate 32 is equal to the width of the carrier A along the conveying direction.

[0026] The first pusher module 5 and the second pusher module 6 each include a first horizontal moving module 51 installed above the first production line 1 and the second production line 2, a first lever arm 52 extending from the first horizontal moving module 51 for pushing the carrier A, and a first support frame 53 for supporting the first horizontal moving module 51.

[0027] Both the first production line 1 and the second production line 2 include a first upright 11 and a second upright 12, a first pulley assembly 13 and a second pulley assembly 14 mounted on the first upright 11 and the second upright 12, a first motor 15 mounted on the first upright 11 or the second upright 12 for driving the first pulley assembly 13 and the second pulley assembly 14, and a third pulley assembly 17 for connecting the first motor 15 with the first pulley assembly 13 and the second pulley assembly 14. The first lifting and positioning module 7 and the blocking module 8 are both suspended below the first upright 11 and the second upright 12. Both the first production line 1 and the second production line 2 are equipped with multiple sensors 16.

[0028] The first lifting and positioning module 7 includes a first suspension 71 spanning the bottom of the first upright 11 and the second upright 12, a first lifting cylinder 72 disposed on the first suspension 71, a first lifting plate 73 disposed on the first lifting cylinder 72, and at least two first positioning posts 74 disposed on the first lifting plate 73 for positioning the carrier A. Both ends of the first lifting plate 73 are provided with first guide posts 75 that can penetrate the first suspension 71, and the first suspension 71 is provided with a plurality of first positioning sleeves 76 for the first guide posts 75 to pass through.

[0029] The blocking module 8 includes a second suspension 81 that spans across the bottom of the first upright 11 and the second upright 12, a second lifting cylinder 82 disposed on the second suspension 81, a stop block 83 disposed on the second lifting cylinder 82, and at least one buffer 84 disposed on the stop block 83.

[0030] Both the second lifting and positioning module 9 and the third lifting and positioning module 10 include a third suspension 91 that spans across the bottom of the first upright 11 and the second upright 12, a third lifting cylinder 92 disposed on the third suspension 91, a second lifting plate 93 disposed on the third lifting cylinder 92, a third roller 94 disposed on the second lifting plate 93 for moving the vehicle A, multiple second guide posts 95 disposed at the bottom of the second lifting plate 93 and passing through the second suspension 91, multiple second positioning sleeves 96 disposed on the second suspension 91 for passing through the second guide posts 95, and a baffle 97 disposed at one end of the second lifting plate 93 for stopping the vehicle A. At least two rows of third rollers 94 are disposed on the second lifting plate 93.

[0031] In summary, during operation, the carrier A is placed on the first production line 1 and the second production line 2, and the carrier A is transferred in opposite directions by the first production line 1 and the second production line 2. Furthermore, the first pushing module 5 moves the carrier A from the first production line 1 to the second production line 2 via the first transition roller module 3, and the second pushing module 6 then moves the carrier A from the second production line 2 back to the first production line 1 via the second transition roller module 4, thus achieving cyclical transfer of the carrier A. Furthermore, sensors 16 are installed on the first production line 1 and the second production line 2. The position of carrier A is detected. When carrier A reaches the designated position, it is blocked by blocking module 8 and lifted by first lifting and positioning module 7, so that the equipment at that position can perform processing operations on the product on carrier A. Furthermore, carrier A is lifted by second lifting and positioning module 9 and third lifting and positioning module 10 set at both ends of first transition roller module 3 and second transition roller module 4, so that first pushing module 5 and second pushing module 6 can move carrier A through first transition roller module 3 and second transition roller module 4 respectively.

[0032] Of course, the above description is only a specific embodiment of the present utility model and is not intended to limit the scope of the present utility model. All equivalent changes or modifications made to the structure, features and principles described in the claims of the present utility model should be included in the scope of the claims of the present utility model.

Claims

1. A double-row planar recirculation type production line device, characterized in that, include: The first production line (1) and the second production line (2) are arranged side by side, at least one set of first transition roller module (3) and second transition roller module (4) are arranged between the first production line (1) and the second production line (2), a first pusher module (5) is arranged next to the first transition roller module (3) and used to move the carrier (A) to transfer, a second pusher module (6) is arranged next to the second transition roller module (4) and used to move the carrier (A) to transfer, at least one first lifting and positioning module (7) is arranged below the first production line (1) and / or the second production line (2), and a blocking module (8) is arranged next to the first lifting and positioning module (7).

2. The double-row planar recirculation type production line device according to claim 1, characterized in that: The first transition roller module (3) is provided with a second lifting and positioning module (9) located below the first production line (1) and / or the second production line (2) at at least one end, and the second transition roller module (4) is provided with a third lifting and positioning module (10) located below the first production line (1) and / or the second production line (2) at at least one end.

3. The double-row planar recirculation type production line device according to claim 1, characterized in that: The first transition roller module (3) and the second transition roller module (4) each include a first support plate (31) and a second support plate (32) spanning between the first production line (1) and the second production line (2), a plurality of first guide rollers (33) arranged on the first support plate (31) and a plurality of second guide rollers (34) arranged on the second support plate (32), wherein the distance between the first support plate (31) and the second support plate (32) is equal to the width of the carrier (A) along the conveying direction.

4. The double-row planar recirculation type production line device according to claim 1, characterized in that: The first pusher module (5) and the second pusher module (6) each include a first horizontal moving module (51) installed above the first production line (1) and the second production line (2), a first lever arm (52) extending on the first horizontal moving module (51) and used to push the carrier (A), and a first support frame (53) used to support the first horizontal moving module (51).

5. A double-row planar recirculation type production line device according to claim 1, characterized in that: The first production line (1) and the second production line (2) each include a first frame (11) and a second frame (12), a first pulley assembly (13) and a second pulley assembly (14) disposed on the first frame (11) and the second frame (12), a first motor (15) disposed on the first frame (11) or the second frame (12) and used to drive the first pulley assembly (13) and the second pulley assembly (14) to work, and a third pulley group (17) used to connect the first motor (15) with the first pulley assembly (13) and the second pulley assembly (14). The first lifting and positioning module (7) and the blocking module (8) are both suspended and installed below the first frame (11) and the second frame (12).

6. A double-row planar recirculation type production line device according to claim 5, characterized in that: The first lifting and positioning module (7) includes a first suspension (71) that spans the bottom of the first upright (11) and the second upright (12), a first lifting cylinder (72) disposed on the first suspension (71), a first lifting plate (73) disposed on the first lifting cylinder (72), and at least two first positioning columns (74) disposed on the first lifting plate (73) for positioning the vehicle (A).

7. A double-row planar recirculation type production line device according to claim 6, characterized in that: Both ends of the first lifting plate (73) are provided with first guide posts (75) that can pass through the first suspension (71), and the first suspension (71) is provided with a plurality of first positioning sleeves (76) for the first guide posts (75) to pass through.

8. A double-row planar recirculation type production line device according to claim 5, characterized in that: The blocking module (8) includes a second suspension (81) that spans the bottom of the first upright (11) and the second upright (12), a second lifting cylinder (82) disposed on the second suspension (81), a stop block (83) disposed on the second lifting cylinder (82), and at least one buffer (84) disposed on the stop block (83).

9. A double-row planar recirculation type production line device according to any one of claims 1-8, characterized in that: Both the first production line (1) and the second production line (2) are equipped with multiple sensors (16).