High-precision cross-pile separating device

Abstract

The application provides a high-precision cross stacking and separating device for stacking or separating flat materials, which comprises a receiving structure and a moving structure. The receiving structure is used for supporting the materials, and comprises a first platform, a second platform and a third platform arranged along the same horizontal direction and capable of moving up and down independently. The moving structure comprises a first moving component and a second moving component. The first moving component and the second moving component are used for transporting the materials from the first platform and the third platform to the second platform, or transporting the materials from the second platform to the first platform and the third platform. The cross stacking and separating device effectively solves the problems of insufficient precision and low efficiency in the stacking and separating process of flat materials through the cooperative operation of the receiving structure capable of moving up and down independently and the double moving components.

Description

Technical Field

[0001] This application relates to the field of light industrial manufacturing technology, and more specifically, to a high-precision cross-stacking device. Background Technology

[0002] With the increasing automation in manufacturing, the demand for sorting and stacking flat materials (such as wood, cardboard, glass, and metal sheets) is growing. Traditional stacking operations rely heavily on manual operation or semi-automated equipment, resulting in low efficiency, poor accuracy, and high labor intensity. For example, manual sorting is prone to errors and omissions due to fatigue and is difficult to adapt to large-scale continuous production. Existing mechanical cross-stacking equipment generally suffers from complex structures and insufficient adjustment flexibility, especially in its poor adaptability to flat materials of different materials, sizes, or thicknesses. Therefore, there is a need to develop a new type of cross-stacking equipment. Utility Model Content

[0003] This application provides a high-precision cross-stacking device for stacking or separating flat materials. The cross-stacking device includes a receiving structure and a transfer structure. The receiving structure supports the materials and includes a first platform, a second platform, and a third platform arranged along the same horizontal direction, which can move independently up and down. The transfer structure includes a first transfer component and a second transfer component. During stacking, the first transfer component extracts and transports materials from the first platform to the second platform, and the second transfer component extracts and transports materials from the second platform to the second platform, such that the materials transported on the first platform and the second platform are spaced apart from each other in the stacking direction of the second platform. During material separation, the first transfer component extracts and transports materials from the second platform to the first platform, and the second transfer component extracts and transports materials from the second platform to the third platform.

[0004] In some embodiments, the receiving structure further includes a bracket and guide rail components, wherein the first platform, the second platform, and the third platform correspond one-to-one with the three guide rail components, and can move up and down individually on the bracket through the corresponding guide rail components.

[0005] In some embodiments, the guide rail component includes a guide rail and a slide table, the slide table being mounted on the guide rail and movable along the length of the guide rail, and the first platform, the second platform, and the third platform being correspondingly mounted on the slide table of the guide rail component.

[0006] In some embodiments, the receiving structure further includes a ball screw component, with a set of the ball screw components correspondingly installed on the first platform, the second platform, and the third platform, and sliding on the guide rail component via the ball screw components.

[0007] In some embodiments, the support is provided with a fixing rod, and the fixing rod is provided with a guide rail component, through which the first transfer component and the second transfer component transport materials.

[0008] In some embodiments, the guide rail component includes a guide rail and a guide seat, the guide rail is mounted on the fixed rod, the guide seat is mounted on the guide rail and is slidable, and the first transfer component and the second transfer component are spaced apart and mounted on the same guide seat.

[0009] In some embodiments, there are two guide seats, which are mounted on the guide rail and can slide. The first transfer component and the second transfer component are respectively mounted on the two guide seats.

[0010] In some embodiments, both the first transfer component and the second transfer component include a cylinder, a mounting plate, and a nozzle. The cylinder is mounted on the guide seat, the mounting plate is mounted on the output shaft of the cylinder, and the output shaft of the cylinder can be close to or far from the material receiving platform. The nozzle is mounted on the mounting plate and is used to pick up flat material.

[0011] In some embodiments, the first platform, the second platform, and the third platform are spaced at the same interval.

[0012] In some embodiments, reinforcing ribs are provided below the first platform, the second platform, and the third platform.

[0013] The cross-stacking equipment of this application effectively solves the problems of insufficient precision and low efficiency in the stacking and separation of flat materials by adopting a receiving structure that can be moved up and down independently and the coordinated operation of dual transfer components. It achieves high-precision and high-efficiency cross-stacking technology, significantly improving the accuracy and speed of material handling, greatly reducing material damage and labor costs caused by improper operation, and providing companies with a more convenient and economical material handling solution. Therefore, this application has broad application prospects and significant socio-economic value in the fields of automated material handling and warehousing logistics.

[0014] Additional aspects and advantages of embodiments of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of embodiments of this application. Attached Figure Description

[0015] The above and / or additional aspects and advantages of this application will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, wherein:

[0016] Figure 1This is a schematic diagram of the overall structure of an embodiment of this application;

[0017] Figure 2 This is a schematic diagram of the overall structure of an embodiment of this application from another perspective.

[0018] Explanation of main component symbols: Cross stacking equipment 100, receiving structure 10, first platform 11, second platform 12, third platform 13, bracket 14, fixing rod 141, fixing plate 142, slide rail component 15, slide rail 151, slide table 152, roller screw component 16, threaded shaft 161, threaded seat 162, drive motor 163, baffle 17, transfer structure 20, first transfer component 21, cylinder 211, mounting plate 212, air nozzle 213, second transfer component 22, guide rail component 23, guide rail 231, guide seat 232, power motor 233, material 200. Detailed Implementation

[0019] The embodiments of this application will be further described below with reference to the accompanying drawings. The same or similar reference numerals in the drawings denote the same or similar elements or elements having the same or similar functions throughout.

[0020] Furthermore, the embodiments of this application described below in conjunction with the accompanying drawings are exemplary and are only used to explain the embodiments of this application, and should not be construed as limiting this application.

[0021] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0022] Please see Figure 1This application provides a high-precision cross-stacking device 100 for stacking or separating flat materials. The cross-stacking device 100 includes a receiving structure 10 and a transfer structure 20. The receiving structure 10 supports the materials and includes a first platform 11, a second platform 12, and a third platform 13 arranged along the same horizontal direction, which can move up and down independently. The transfer structure 20 includes a first transfer component 21 and a second transfer component 22. During stacking, the first transfer component 21 is used to extract and transport the material from the first platform 11 to the second platform 12, and the second transfer component 22 is used to extract and transport the material from the second platform 12 to the second platform 12, such that the materials transported on the first platform 11 and the second platform 12 are spaced apart from each other in the stacking direction of the second platform 12. During material separation, the first transfer component 21 extracts and transports the material from the second platform 12 to the first platform 11, and the second transfer component 22 extracts and transports the material from the second platform 12 to the third platform 13.

[0023] The cross-stacking equipment 100 of this application effectively solves the problems of insufficient precision and low efficiency in the stacking and separation of flat materials by adopting a receiving structure that can be moved up and down independently and the coordinated operation of dual transfer components. It achieves high-precision and high-efficiency cross-stacking technology, significantly improving the accuracy and speed of material handling, greatly reducing material damage and labor costs caused by improper operation, and providing companies with a more convenient and economical material handling solution. Therefore, this application has broad application prospects and significant socio-economic value in the fields of automated material handling and warehousing logistics.

[0024] Specifically, the first platform 11, the second platform 12, and the third platform 13 are all formed by assembling the same components. For ease of explanation, the following description refers to the platforms. Each of the three platforms consists of three flat plates arranged along the same horizontal direction, with the same distance between adjacent platforms. In the embodiment of this application, the distance between adjacent platforms is [1, 5] mm.

[0025] Please combine Figure 2 The receiving structure 10 also includes a bracket 14 and slide rail components 15. The slide rail components 15 are mounted on the bracket 14. The three platforms (first platform 11, second platform 12, and third platform 13) correspond one-to-one with the three slide rail components 15, and can move up and down independently on the bracket 14 via the corresponding slide rail components 15. In the embodiments of this application, in order to facilitate stable up and down movement of the platforms, each platform is provided with two slide rail components 15.

[0026] Furthermore, the slide rail component 15 includes a slide rail 151 and a slide table 152. The slide table 152 is mounted on the slide rail 151 and can move along the length of the slide rail 151. Three platforms are correspondingly mounted on the slide table 152 of the slide rail component 15.

[0027] Furthermore, the receiving structure 10 also includes a ball screw assembly 16. Each platform (first platform 11, second platform 12, and third platform 13) is equipped with a set of ball screw assemblies 16, which slide on the slide rail assembly 15. Specifically, the ball screw assembly 16 includes a threaded shaft 161, a threaded seat 162, and a drive motor 163. The threaded shaft 161 is disposed between the two slide rails 151 of each platform, and the drive motor 163 is located at the bottom end of the bracket 14. Each platform is fixed on the corresponding threaded seat 162. The rotation of the drive motor 163 drives the threaded shaft 161 to rotate, thereby causing each platform to move up and down on the slide rail 151.

[0028] Furthermore, the receiving structure 10 also includes a baffle 17. Slides 152 are fixedly mounted at the four corners of one panel of the baffle 17, with the upper and lower slides 152 located on the same slide rail 151. The baffle 17 is fixed to a threaded seat 162, which is located in the middle of the baffle 17, through which the threaded shaft 161 passes. Platforms are located at the lower end of the opposite panel of the baffle 17, with each platform perpendicular to its corresponding baffle 17. The drive motor 163 rotates, causing the threaded shaft 161 to rotate, which in turn moves the threaded seat 162 up and down, thereby causing the baffle 17 and platforms to move up and down along the slide rail 151.

[0029] Please see Figure 1 and Figure 2 The support 14 also includes a fixing rod 141 and a fixing plate 142. The fixing rod 141 is fixedly mounted on the upper end of the support 14, and the fixing plate 142 is located at the lower end of the support 14. The support 14 is fixed by the fixing rod 141 and the fixing plate 142. A guide rail component 23 is provided on the fixing rod 141, and the first transfer component 21 and the second transfer component 22 transport materials through the guide rail component 23.

[0030] In one embodiment, the guide rail component 23 includes a guide rail 231, a guide seat 232, and a power motor 233. The guide rail 231 is mounted on the fixed rod 141, and the guide seat 232 is mounted on the guide rail 231 and can slide. The power motor 233 drives the guide seat 232 to slide. The first transfer component 21 and the second transfer component 22 are fixedly mounted on the same guide seat 232 at intervals. Each transfer component can move up and down independently to move closer to or away from the platform. The distance between the first transfer component 21 and the second transfer component 22 is the same as the center distance between two adjacent platforms.

[0031] During material stacking, the first transfer component 21 extracts material from the first platform 11 and transports it to the second platform 12. At this time, the first transfer component 21 places material downwards on the second platform 12, while the second transfer component 22 is located on the third platform 13 and extracts material. Subsequently, when the slide table 152 drives the first transfer component 21 back to the first platform 11, the first transfer component 21 extracts material, and the second transfer component 22 places material downwards on the second platform 12. This cycle is repeated to complete the cross-stacking process.

[0032] During material separation, the first transfer component 21 extracts material from the second platform 12 and transports it to the first platform 11. At this time, the first transfer component 21 places material downwards on the first platform 11, while the second transfer component 22 is located on the second platform 12 and extracts material. Subsequently, when the slide table 152 drives the second transfer component 22 back to the second platform 12, the first transfer component 21 extracts material, and the second transfer component 22 places material downwards on the third platform 13. This cycle is repeated to complete the cross-separation of materials.

[0033] In another embodiment, the guide rail component 23 includes a guide rail 231, two guide seats 232, and two power motors 233. The guide rail 231 is mounted on the fixed rod 141, and the two guide seats 232 are mounted on the guide rail 231 and can slide. The two power motors 233 correspondingly drive the two guide seats 232 to slide. The first transfer component 21 and the second transfer component 22 are correspondingly mounted on the two guide seats 232. The working method of this embodiment is basically the same as that of the previous embodiment. The difference is that the transfer component in this embodiment has a higher degree of freedom. For example, the first transfer component 21 can transport one material on the first platform 11 to the second platform 12, and the second transfer component 22 can transport two, three, or more materials to the second platform 12, while the first transfer component 21 continues to transport materials.

[0034] It should be noted that in the two embodiments described above, each platform can freely adjust its height according to the height of the material, and the whole process is not relatively fixed.

[0035] Furthermore, both the first transfer component 21 and the second transfer component 22 include a cylinder 211, a mounting plate 212, and an air nozzle 213. The cylinder 211 is mounted on the guide seat 232, and the mounting plate 212 is on the output shaft of the cylinder 211. The output shaft of the cylinder 211 can be close to or far from the material receiving platform. The air nozzle 213 is mounted on the mounting plate 212 and is used to pick up flat material. In other embodiments, the transfer component can be replaced by a structure such as a clamping structure for picking up and transporting material.

[0036] In the implementation of the application, the center of gravity of the transfer structure 20, drive motor 163, power motor 233 and fixing plate 142 are located on the same side (working surface) of the support 14 to keep the overall stability of the equipment on the working surface.

[0037] Furthermore, reinforcing ribs are provided below the first platform 11, the second platform 12, and the third platform 13 to enhance the load-bearing capacity of the platforms.

[0038] In the description of this specification, the references to "certain embodiments," "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples" refer to specific features, structures, materials, or characteristics described in connection with the described embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0039] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the stated features. In the description of this application, "multiple" means at least two, such as two or three, unless otherwise explicitly specified.

[0040] Although embodiments of this application have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting this application. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of this application, the scope of which is defined by the claims and their equivalents.

Claims

1. A high-precision cross-stacking device for stacking or separating flat materials, characterized in that, include: A receiving structure for supporting materials, the receiving structure comprising a first platform, a second platform and a third platform arranged along the same horizontal direction, and capable of moving up and down independently; A transfer structure, the transfer structure comprising a first transfer component and a second transfer component; During material stacking, the first transfer component is used to extract and transport the material from the first platform to the second platform, and the second transfer component is used to extract and transport the material from the third platform to the second platform, such that the materials transported from the first platform and the second platform are spaced apart from each other in the stacking direction of the second platform. During material separation, the first transfer component extracts and transports the material from the second platform to the first platform, and the second transfer component extracts and transports the material from the second platform to the third platform.

2. The cross-stacking device according to claim 1, characterized in that, The receiving structure also includes a bracket and guide rail components. The first platform, the second platform, and the third platform correspond one-to-one with the three guide rail components, and can move up and down on the bracket individually through the corresponding guide rail components.

3. The cross-stacking device according to claim 2, characterized in that, The guide rail component includes a guide rail and a slide table. The slide table is mounted on the guide rail and can move along the length of the guide rail. The first platform, the second platform, and the third platform are respectively mounted on the slide table of the guide rail component.

4. The cross-stacking device according to claim 3, characterized in that, The receiving structure also includes a ball screw component. A set of the ball screw components are installed on the first platform, the second platform and the third platform respectively, and the ball screw components slide on the guide rail component.

5. The cross-stacking device according to claim 2, characterized in that, The bracket is equipped with a fixing rod, and the fixing rod is equipped with a guide rail component. The first transfer component and the second transfer component transport materials through the guide rail component.

6. The cross-stacking device according to claim 5, characterized in that, The guide rail component includes a guide rail and a guide seat. The guide rail is mounted on the fixed rod, and the guide seat is mounted on the guide rail and can slide. The first transfer component and the second transfer component are installed on the guide seat at intervals.

7. The cross-stacking device according to claim 6, characterized in that, There are two guide seats, which are mounted on the guide rail and can slide. The first transfer component and the second transfer component are respectively mounted on the two guide seats.

8. The cross-stacking device according to claim 6, characterized in that, Both the first transfer component and the second transfer component include a cylinder, a mounting plate, and an air nozzle. The cylinder is mounted on the guide seat, and the mounting plate is mounted on the output shaft of the cylinder. The output shaft of the cylinder can be close to or far from the material receiving platform. The air nozzle is mounted on the mounting plate and is used to pick up flat materials.

9. The cross-stacking device according to claim 1, characterized in that, The first platform, the second platform, and the third platform are spaced at the same intervals.

10. The cross-stacking device according to claim 1, characterized in that, Reinforcing ribs are provided below the first platform, the second platform, and the third platform.

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