Wire winding mechanism
By designing a wire winding mechanism that combines a turntable and baffles, automated wire winding was achieved, solving the problem of low efficiency in manual operation, improving production efficiency and product quality, and reducing safety hazards.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN JINGHAN MASCH CO LTD
- Filing Date
- 2025-05-07
- Publication Date
- 2026-06-23
AI Technical Summary
In existing technologies, the cutting and winding of wire mainly rely on manual operation, which leads to low efficiency, unstable product quality, and safety hazards.
Design a wire winding mechanism including a turntable, winding grippers and multiple baffles to achieve wire winding in an automated manner. The rotation of the turntable and the enclosure of the baffles form an annular stop wall, automatically completing the wire winding process.
It enables automatic winding of wires, improves winding efficiency, reduces labor costs, and ensures product quality stability and production safety.
Smart Images
Figure CN224394286U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of wire processing equipment, and in particular relates to a wire winding mechanism. Background Technology
[0002] In modern industrial production, wire processing is an indispensable part of many manufacturing sectors. For example, in the electronics, electrical, and machinery industries, wires need to undergo a series of processes such as cutting and coiling before they can be used for subsequent assembly or use. Traditional wire cutting and coiling methods mostly rely on manual operation. Workers need to manually cut the wires and wind them into coils. This method is not only inefficient, but also prone to problems such as inaccurate wire cutting lengths and inconsistent coiling tightness due to human factors, which seriously affect the stability of product quality and production efficiency. In addition, manual operation also poses certain safety hazards, especially when handling high-speed conveyed wires, which can easily lead to accidents. Utility Model Content
[0003] The purpose of this invention is to provide a wire winding mechanism that addresses the technical problems of high labor costs and low winding efficiency in the prior art.
[0004] To achieve the above objectives, this utility model provides a wire winding mechanism, comprising: a base; a turntable rotatably mounted on the base; a winding clamp disposed on the turntable and capable of rotating synchronously with the turntable, the winding clamp being used to clamp the end of the wire; and multiple baffles arranged circumferentially on the turntable and collectively forming an annular stop wall, wherein when the turntable drives the winding clamp holding the end of the wire to rotate, the wire is wound around the periphery of the annular stop wall.
[0005] Optionally, the turntable has an annular sidewall protruding upward from its edge. The winding clamp and multiple baffles are located inside the sidewall. A cover plate is fastened to the sidewall. The tops of the multiple baffles extend above the baffles. The winding clamp is located below the baffles. The cover plate has a first clearance opening at the position corresponding to the winding clamp.
[0006] Optionally, the base is further provided with a feeding claw, which is used to clamp the wound coil of wire and feed it out, and the cover plate is provided with a second clearance opening to avoid the feeding claw.
[0007] Optionally, the baffle is slidably disposed on the turntable, and multiple baffles can synchronously converge or disperse relative to the center of the turntable.
[0008] Optionally, the turntable is further provided with a push rod and a plurality of connecting rods. The push rod is slidably disposed on the turntable in a vertical direction. The plurality of connecting rods correspond one-to-one with the plurality of baffles. One end of the connecting rod is hinged to the push rod, and the other end is hinged to the baffle.
[0009] Optionally, the baffle is vertically arranged and has an outwardly protruding arc in the horizontal direction.
[0010] Optionally, the winding clamps are eccentrically positioned relative to the turntable.
[0011] Optionally, a hollow rotating platform is provided on the base, the hollow rotating platform can slide relative to the base, the turntable is provided on the hollow rotating platform and can rotate under the drive of the hollow rotating platform, a cylinder is provided on the base, the cylinder body is fixed on the base, and the piston rod of the cylinder is connected to the hollow rotating platform.
[0012] Compared with the prior art, the above-mentioned one or more technical solutions in the wire winding mechanism provided by this utility model embodiment have at least one of the following technical effects: During processing, the first end of the wire to be wound can be placed on the winding clamp and the winding clamp holds the first end of the wire. Then, the turntable is driven to rotate, and the winding clamp holding the end of the wire will rotate synchronously with the turntable, thereby causing the end of the wire to rotate around the annular stop wall several times, so that the wire is wound on the annular stop wall. After winding is completed, if there is still a long distance of unwound part of the wire, the tail end of the wire can be cut off, and then the wound wire can be removed. The above action is repeated to continue winding the unwound part of the wire. This utility model can realize automatic winding of wire, improve winding efficiency, and reduce labor costs. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 This is a schematic diagram of the wire winding mechanism in this utility model;
[0015] Figure 2 for Figure 1 Schematic diagram of the concealed base;
[0016] Figure 3 for Figure 2 A structural schematic diagram of the concealed sidewalls and cover plate;
[0017] Figure 4 for Figure 3 Schematic diagram of the cross-sectional structure along the AA direction;
[0018] Figure 5 This is a schematic diagram of the wire in this utility model after it has been coiled.
[0019] Figure 6 This is a schematic diagram of the hollow rotating platform in this utility model.
[0020] The following are the labeling elements in the figure:
[0021] Base 100, hollow rotating platform 110, cylinder 120;
[0022] Turntable 200, side wall 210, cover plate 220, first clearance opening 221, second clearance opening 222, clearance groove 223, push rod 230, connecting rod 240;
[0023] 300 winding clamps;
[0024] Annular stop wall 400, baffle 410;
[0025] Wire 500. Detailed Implementation
[0026] The embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the embodiments of the present invention, and should not be construed as limiting the present invention.
[0027] In the description of the embodiments of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0028] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of embodiments of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0029] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.
[0030] like Figures 1 to 6 As shown, this utility model provides a wire winding mechanism, including a base 100, a turntable 200, a winding clamp 300, and multiple baffles 410.
[0031] The turntable 200 is rotatably mounted on the base 100, and the winding clamp 300 is mounted on the turntable 200 and can rotate synchronously with the turntable 200. The winding clamp 300 is used to clamp the end of the wire 500. Multiple baffles 410 are arranged circumferentially on the turntable 200 and together form an annular stop wall 400. When the turntable 200 drives the winding clamp 300 that clamps the end of the wire 500 to rotate, the wire 500 is coiled around the outer perimeter of the annular stop wall 400.
[0032] Understandably, during processing, the first end of the wire 500 to be wound can be placed on the winding clamp 300, allowing the winding clamp 300 to hold the first end of the wire 500. Then, the turntable 200 is driven to rotate, and the winding clamp 300 holding the end of the wire 600 will rotate synchronously with the turntable 200, thereby causing the end of the wire 600 to rotate several times around the annular stop wall 430, so that the wire 600 is wound onto the annular stop wall 430. After winding, if there is still a long unwound portion of the wire 500, the tail end of the wire 500 can be cut off, and then the wound wire 600 can be removed. The above actions are repeated to continue winding the unwound portion of the wire 500. This utility model can realize automatic winding of wire, improve winding efficiency, and reduce labor costs.
[0033] like Figures 1 to 3As shown, in one embodiment of this utility model, the turntable 200 has an annular sidewall 210 protruding upward from its edge. The winding clamp 300 and multiple baffles 410 are located inside the sidewall 210. A cover plate 220 is fastened to the sidewall 210. The tops of the multiple baffles 410 extend above the baffles 410. The winding clamp 300 is located below the baffles 410. The cover plate 220 has a first clearance opening 221 at the position corresponding to the winding clamp 300. The first clearance opening 221 can clamp the wire 500 in the winding clamp. The claw 300 provides clearance. Specifically, the action of moving the end of the wire 500 to the winding claw 300 can be done manually or by an additional wire-moving claw (not shown in the figure). The wire-moving claw can hold the wire 500 near the end and expose the end of the wire 500. Then the wire-moving claw can move linearly to the vicinity of the winding claw 300, so that the end of the wire 500 extends into the winding claw 300. Then the winding claw 300 performs a clamping action and clamps the end of the wire 500.
[0034] Understandably, the initial position of the winding clamp 300 can be in the extension direction of the wire 500. Setting the winding clamp 300 below the baffle 410 can prevent the winding clamp 300 from colliding or tangling with the unwound portion of the wire 500 when the turntable 200 drives the winding clamp 300 to rotate.
[0035] In one embodiment of this utility model, the base 100 is further provided with a feeding gripper (not shown in the figure), which is used to clamp such as Figure 5 The wound wire 500 shown is then unloaded. The cover plate 220 has a second clearance opening 222 to avoid the unloading grippers. Specifically, two unloading grippers can be provided, and two corresponding second clearance openings 222 are also provided, such as... Figure 2 As shown, the two feeding jaws can extend from top to bottom into the two second clearance openings 222 and clamp the two opposite parts of the wound wire 500.
[0036] like Figure 3 In one embodiment of the present invention, the baffle 410 is slidably disposed on the turntable 200, and multiple baffles 410 can be synchronously converged or diffused relative to the center of the turntable 200 so that the spacing between each baffle 410 is adjustable, thereby increasing or decreasing the outer diameter of the annular stop wall 400, so that the wire winding mechanism in this embodiment can wind wire coils of different sizes.
[0037] like Figure 3 and Figure 4As shown, in one embodiment of this utility model, a push rod 230 and multiple connecting rods 240 are also provided on the turntable 200. The push rod 230 is slidably disposed on the turntable 200 in the vertical direction. The multiple connecting rods 240 correspond one-to-one with multiple baffles 410. One end of the connecting rod 240 is hinged to the push rod 230, and the other end is hinged to the baffle 410. When the push rod 230 moves upward, the end of the connecting rod 240 that is hinged to the push rod 230 moves upward synchronously with the push rod 230. Since the length of the connecting rod 240 is fixed, the other end of the connecting rod 240 (i.e., the end of the connecting rod 240 that is hinged to the baffle 410) will move outward, thereby driving the baffle 410 to move outward, increasing the outer diameter of the annular stop wall 400, so as to wind a wire coil with a larger outer diameter. Similarly, when push rod 230 moves downward, it can drive baffle 410 to move inward through connecting rod 240 to wind wire coils with smaller outer diameters.
[0038] like Figure 1 and Figure 2 As shown, in one embodiment of the present invention, the baffle 410 is vertically arranged and has an outwardly protruding arc along the horizontal direction.
[0039] like Figure 1 and Figure 2 As shown, in one embodiment of the present invention, the winding clamp 300 is eccentrically positioned relative to the turntable 200 so that the distance traveled by the end of the wire 500 when initially clamping the end of the wire 500 can be as short as possible. Of course, in other embodiments of the present invention, the winding clamp 300 can also be placed at the center of the turntable 200. However, in this case, the end of the wire 500 needs to pass through the gap between two adjacent baffles 410 to be clamped by the winding clamp 300, which is slightly less convenient.
[0040] like Figure 3 and Figure 6 As shown, in one embodiment of this utility model, a hollow rotating platform 110 is provided on the base 100. The hollow rotating platform 110 can slide relative to the base 100. The turntable 200 is provided on the hollow rotating platform 110 and can rotate under the drive of the hollow rotating platform 110. A cylinder 120 is provided on the base 100. The cylinder body of the cylinder 120 is fixed on the base 100. The piston rod of the cylinder 120 is connected to the hollow rotating platform 110. When it is necessary to adjust the position of the turntable 200, it can be quickly adjusted through the cylinder 120, making it more convenient to use.
[0041] The above description, in conjunction with specific preferred embodiments, provides a further detailed explanation of this utility model. It should not be construed that the specific implementation of this utility model is limited to these descriptions. For those skilled in the art, the architectural form of this utility model can be flexibly varied without departing from its concept, and a series of products can be derived. Any simple deductions or substitutions should be considered as falling within the patent protection scope defined by the submitted claims.
Claims
1. A wire winding mechanism characterized by, include: Base; A turntable, which is rotatably mounted on the base; A winding gripper is mounted on the turntable and can rotate synchronously with the turntable. The winding gripper is used to hold the end of the wire. Multiple baffles are arranged circumferentially on the turntable and together form an annular stop wall. When the turntable drives the winding jaws that hold the end of the wire to rotate, the wire is coiled around the outer perimeter of the annular stop wall.
2. The wire winding mechanism according to claim 1, characterized by, The turntable has an annular sidewall protruding upward from its edge. The winding clamp and multiple baffles are located inside the sidewall. A cover plate is fastened to the sidewall. The tops of the multiple baffles extend above the baffles. The winding clamp is located below the baffles. The cover plate has a first clearance opening at the position corresponding to the winding clamp.
3. The wire winding mechanism according to claim 2, characterized by, The base is also provided with a feeding claw, which is used to clamp the wound coil of wire and feed it. The cover plate is provided with a second clearance opening to avoid the feeding claw.
4. The wire winding mechanism according to claim 1, characterized by, The baffles are slidably disposed on the turntable, and multiple baffles can synchronously converge or diverge relative to the center of the turntable.
5. The wire winding mechanism according to claim 4, characterized by The turntable is also provided with a push rod and multiple connecting rods. The push rod is slidably disposed on the turntable in the vertical direction. The multiple connecting rods correspond one-to-one with the multiple baffles. One end of the connecting rod is hinged to the push rod, and the other end is hinged to the baffle.
6. The wire winding mechanism according to claim 1, characterized by The baffle is vertically arranged and has an outwardly protruding arc along the horizontal direction.
7. The wire winding mechanism according to claim 1, characterized by, The winding clamps are eccentrically positioned relative to the turntable.
8. The wire winding mechanism of claim 1, wherein, A hollow rotating platform is provided on the base, and the hollow rotating platform can slide relative to the base. The turntable is provided on the hollow rotating platform and can rotate under the drive of the hollow rotating platform. A cylinder is provided on the base, the cylinder body is fixed on the base, and the piston rod of the cylinder is connected to the hollow rotating platform.