Livestock manure rapid fermentation treatment equipment

Abstract

The utility model discloses a kind of livestock and poultry manure rapid fermentation treatment equipment, including stable base plate, outer fermentation fills, stirring assembly, fastening assembly, sealing assembly and inner reaction tank;Its both sides of the stable base plate are equipped with triangular fixed block, the upper surface of stable base plate is equipped with first vertical support plate on one side, the upper surface of stable base plate is equipped with second vertical support plate on other side, the top of first vertical support plate and second vertical support plate is equipped with bearing seat, bearing seat is equipped with outer fermentation fills by fastening assembly, inner reaction tank is installed in the inside of outer fermentation fills, annular heating pipe is sleeved on inner reaction tank, stirring assembly is installed in the bottom of outer fermentation fills, sealing assembly is installed in the top of outer fermentation fills.The utility model accurately controls rotating electrical machine, can realize the flexible adjustment of stirring speed and time, satisfy the demand of different fermentation stage, further improve the flexibility and efficiency of fermentation treatment.

Description

Technical Field

[0001] This utility model relates to the field of manure fermentation technology, specifically to a rapid fermentation treatment device for livestock and poultry manure. Background Technology

[0002] With the rapid development of livestock and poultry farming, the treatment of livestock and poultry manure has become an urgent problem. Traditional manure treatment methods often result in environmental pollution and resource waste. To address these issues, rapid fermentation treatment equipment for livestock and poultry manure has emerged. This equipment employs advanced microbial fermentation technology, precisely controlling key parameters such as temperature, humidity, and oxygen content to create optimal conditions for microbial reproduction and organic matter decomposition. During fermentation, microorganisms utilize the organic matter in the manure for metabolic activities, decomposing it into water, carbon dioxide, and stable organic fertilizer. Rapid fermentation treatment equipment for livestock and poultry manure offers numerous advantages; therefore, we propose such equipment. Utility Model Content

[0003] The purpose of this invention is to provide a rapid fermentation treatment device for livestock and poultry manure to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a rapid fermentation treatment device for livestock and poultry manure, comprising a stable base plate, an outer fermentation tank, a stirring assembly, a fastening assembly, a sealing assembly, and an inner reaction tank; triangular fixing blocks are installed on both sides of the stable base plate, which significantly improves the stability and load-bearing capacity of the entire structure and effectively prevents the stable base plate from tilting or deforming under stress; a first vertical support plate is installed on one side of the upper surface of the stable base plate, and a second vertical support plate is installed on the other side of the upper surface of the stable base plate; the first and second vertical support plates are respectively installed on the stable base plate. On both sides of the upper surface, these not only further enhance the support strength of the stable base plate, but also provide reliable fixing points for the installation of other components or structures. Bearing seats are installed on the top of the first and second vertical support plates. The outer fermentation tank is mounted on the bearing seats via fastening components. The bearing seats allow the outer fermentation tank to rotate or tilt relative to the vertical support plates to a certain extent, which is extremely convenient in actual operation, especially when loading and unloading manure, effectively reducing the difficulty and intensity of manual operation. The fastening components ensure the stability of the outer fermentation tank after it is adjusted into position, preventing accidental... To prevent safety hazards caused by external shaking or tilting, the outer fermentation tank contains an inner reaction tank. This inner reaction tank holds livestock manure and performs rapid fermentation. An insulation layer made of high-efficiency insulation material separates the outer and inner reaction tanks, effectively reducing heat loss and improving fermentation efficiency. An annular heating pipe is fitted onto the inner reaction tank, ensuring uniform and efficient heating of the manure and accelerating the fermentation process. A stirring assembly is installed at the bottom of the outer fermentation tank to facilitate stirring of the manure inside. Mixing and turning ensures full contact between the manure and microorganisms, improving the uniformity and efficiency of fermentation. Simultaneously, the operation of the stirring components effectively prevents manure from settling and clumping during fermentation, further promoting its smooth progress. A sealing component is installed on the top of the external fermentation tank, playing a crucial role in preventing the leakage of fermentation gases and maintaining a stable internal fermentation environment, thereby improving fermentation efficiency and quality. Furthermore, the sealing component prevents external impurities and microorganisms from entering the external fermentation tank, ensuring the purity and safety of the fermentation process.

[0005] Preferably, a rotating connecting rod is installed on the bearing seat, and an annular clamp is installed on the rotating connecting rod through a fixing plate. A rotary motor is installed on the rotating connecting rod on one side of the first vertical support plate. The drive of the rotary motor enables the rotating connecting rod to drive the annular clamp to rotate. The annular clamp is mainly used to fix and support the stirring assembly. By rotating the connecting rod, the stirring assembly can be driven to rotate and stir inside the outer fermentation tank. This not only mixes and turns the livestock and poultry manure more evenly, improving the uniformity and efficiency of fermentation, but also further enhances the stirring effect and prevents the manure from settling and clumping during fermentation. At the same time, the precise control of the rotary motor can realize the flexible adjustment of stirring speed and time to meet the needs of different fermentation stages, further improving the flexibility and efficiency of fermentation treatment.

[0006] Preferably, a pressure relief pipe is installed on one side wall of the external fermentation tank, and a pressure relief valve is installed on the pressure relief pipe. The pressure relief pipe is mainly used to release pressure by opening the pressure relief valve when the internal pressure of the external fermentation tank is too high during the fermentation process, so as to ensure the safe operation of the equipment. An observation window is installed on the front surface of the external fermentation tank. The installation of the observation window allows the staff to observe the fermentation status inside the external fermentation tank at any time, so as to adjust the fermentation parameters in time and ensure the smooth progress of the fermentation process. These two designs not only improve the safety and operability of the equipment, but also further improve the overall efficiency and effect of rapid fermentation treatment of livestock and poultry manure.

[0007] Preferably, lifting rods are installed on the outer sides of the first and second vertical support plates. The lifting rods facilitate the movement and fixation of the equipment, allowing operators to easily adjust the position of the equipment as needed. A PLC controller is installed on one side wall of the second vertical support plate. The PLC controller enables intelligent control of the entire fermentation process, including the setting and adjustment of parameters such as stirring speed, fermentation time, and pressure relief valve switching. This greatly improves the automation level and ease of operation of the equipment. At the same time, the PLC controller also has fault alarm and self-protection functions. Once the equipment malfunctions, it can immediately issue an alarm and automatically stop the machine, effectively preventing safety accidents.

[0008] Preferably, the stirring assembly is equipped with a stirring motor. An upper rotating rod is mounted on the output end of the stirring motor via a shaft connecting sleeve. A stirring blade is mounted on the upper rotating rod, and a lower rotating rod is mounted at its bottom. An arc-shaped plate is mounted on the lower rotating rod via a mounting sleeve. The stirring motor provides power, driving the upper rotating rod to rotate via the shaft connecting sleeve. The stirring blade on the upper rotating rod rotates accordingly, thoroughly stirring the livestock and poultry manure. Simultaneously, the lower rotating rod connected to the bottom of the upper rotating rod further expands the stirring range, ensuring that all parts of the manure are fully fermented. The arc-shaped plate mounted on the lower rotating rod via the mounting sleeve can, during stirring, cut and break up the manure in the fermentation tank to a certain extent, making it easier for microorganisms to come into contact and accelerating the fermentation process. This design of the stirring assembly makes the stirring process more efficient and uniform.

[0009] Preferably, the sealing assembly is equipped with a sealing cover plate. One end of the sealing cover plate is mounted on the top of the outer fermentation tank via a rotating coupling, allowing the sealing cover plate to be easily opened or closed for convenient operation and maintenance. The other end of the sealing cover plate is equipped with a handle, providing users with a convenient means of operation to easily rotate the sealing cover plate. A pressure gauge and a booster pump are installed on the top of the sealing cover plate. The pressure gauge allows for real-time monitoring of the pressure inside the fermentation tank, ensuring that the fermentation process is carried out within a safe pressure range. The booster pump can provide additional pressure to the fermentation tank when needed to meet specific fermentation conditions. This design of the sealing assembly ensures the sealing of the fermentation tank during the fermentation process, effectively preventing odor leakage and improving the working environment. It not only improves the practicality of the equipment but also guarantees the safety and stability of the fermentation process.

[0010] Compared with the prior art, the beneficial effects of this utility model are:

[0011] (1) The operation of the stirring component of this utility model can also effectively prevent the sedimentation and clumping of feces during the fermentation process, further promoting the smooth progress of the fermentation process. The top of the outer fermentation tank is equipped with a sealing component, which plays a crucial role. It can effectively prevent the fermentation gas inside the outer fermentation tank from leaking out, maintain the stability of the internal fermentation environment, and thus improve the fermentation efficiency and quality. In addition, the sealing component can also prevent external impurities and microorganisms from entering the outer fermentation tank, ensuring the purity and safety of the fermentation process.

[0012] (2) A PLC controller is installed on one side wall of the second vertical support plate of this utility model. The PLC controller enables intelligent control of the entire fermentation process. The setting and adjustment of parameters such as stirring speed, fermentation time, and pressure relief valve switch can all be completed by the PLC controller, which greatly improves the automation level and ease of operation of the equipment. At the same time, the PLC controller also has fault alarm and self-protection functions. Once the equipment is abnormal, it can immediately issue an alarm and automatically stop the machine, effectively preventing the occurrence of safety accidents. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the left side of this utility model;

[0014] Figure 2 This is a schematic diagram on the right side of the present invention;

[0015] Figure 3 This is a schematic diagram of the stirring assembly of this utility model;

[0016] Figure 4 This is a schematic diagram of the internal reaction vessel of this utility model.

[0017] In the diagram: 1. Stable base plate; 2. Triangular fixing block; 3. First vertical support plate; 4. Second vertical support plate; 5. Outer fermentation tank; 6. Stirring assembly; 61. Stirring motor; 62. Shaft connecting sleeve; 63. Upper rotating rod; 64. Stirring blade; 65. Lower rotating rod; 66. Arc-shaped plate; 67. Mounting sleeve; 7. Lifting rod; 8. Bearing seat; 9. Fastening assembly; 91. Annular clamp; 92. Fixing plate; 93. Rotating connecting rod; 94. Rotating motor; 10. Observation window; 11. Pressure relief pipe; 12. Pressure relief valve; 13. Sealing assembly; 131. Rotating shaft; 132. Pressure gauge; 133. Booster pump; 134. Handle; 135. Sealing cover plate; 14. Inner reaction tank; 15. Annular heating tube; 16. PLC controller. Detailed Implementation

[0018] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0019] Example 1

[0020] like Figure 1-4As shown, one embodiment of this utility model is a rapid fermentation treatment device for livestock and poultry manure, comprising a stable base plate 1 with triangular fixing blocks 2 installed on both sides. The installation of the triangular fixing blocks 2 can significantly improve the stability and load-bearing capacity of the entire structure, effectively preventing the stable base plate 1 from tilting or deforming under stress. A first vertical support plate 3 is installed on one side of the upper surface of the stable base plate 1, and a second vertical support plate 4 is installed on the other side of the upper surface of the stable base plate 1. The first vertical support plate 3 and the second vertical support plate 4 are respectively installed on both sides of the upper surface of the stable base plate 1. They not only further enhance the support strength of the stable base plate 1, but also provide... The installation of other components or structures provides reliable fixing points. Bearing seats 8 are installed on the top of the first vertical support plate 3 and the second vertical support plate 4. The outer fermentation tank 5 is mounted on the bearing seats 8 via fastening components 9. The bearing seats 8 allow the outer fermentation tank 5 to rotate or tilt relative to the vertical support plates to a certain extent, which is extremely convenient in actual operation, especially when loading and unloading manure, effectively reducing the difficulty and intensity of manual operation. The fastening components 9 ensure the stability of the outer fermentation tank 5 after adjustment, avoiding safety hazards caused by accidental shaking or tilting. The interior of the outer fermentation tank 5... An inner reaction tank 14 is installed to contain livestock and poultry manure for rapid fermentation. An insulation layer made of high-efficiency insulation material is provided between the outer fermentation tank 5 and the inner reaction tank 14 to effectively reduce heat loss and improve fermentation efficiency. An annular heating pipe 15 is fitted onto the inner reaction tank 14, ensuring uniform and efficient heating of the livestock and poultry manure within, thereby accelerating the fermentation process. A stirring assembly 6 is installed at the bottom of the outer fermentation tank 5 to facilitate mixing and agitation of the manure inside the outer fermentation tank 5. The mixing component 6 ensures full contact between the manure and microorganisms, improving the uniformity and efficiency of fermentation. Simultaneously, the operation of the mixing component 6 effectively prevents the manure from settling and clumping during fermentation, further promoting the smooth progress of the fermentation process. A sealing component 13 is installed on the top of the outer fermentation tank 5, playing a crucial role in preventing the leakage of fermentation gases from the tank and maintaining a stable internal fermentation environment, thereby improving fermentation efficiency and quality. Furthermore, the sealing component 13 prevents external impurities and microorganisms from entering the outer fermentation tank 5, ensuring the purity and safety of the fermentation process.

[0021] Example 2

[0022] like Figure 1 and Figure 2As shown, the present invention proposes a rapid fermentation treatment device for livestock and poultry manure. Compared with Embodiment 1, this embodiment further includes: a rotating connecting rod 93 installed on the bearing seat 8; an annular clamp 91 installed on the rotating connecting rod 93 via a fixing plate 92; a rotary motor 94 installed on the rotating connecting rod 93 on one side of the first vertical support plate 3; the driving of the rotary motor 94 enables the rotating connecting rod 93 to drive the annular clamp 91 to rotate; the annular clamp 91 is mainly used to fix and support the stirring assembly 6. Through the rotation of the rotating connecting rod 93, the stirring assembly 6 can be driven to rotate and stir inside the outer fermentation tank 5. This not only mixes and turns the livestock and poultry manure more evenly, improving the uniformity and efficiency of fermentation, but also further enhances the stirring effect and prevents the manure from settling and clumping during fermentation; at the same time, the precise control of the rotary motor 94 can realize the flexible adjustment of the stirring speed and time to meet the needs of different fermentation stages, further improving the flexibility and efficiency of fermentation treatment.

[0023] In this embodiment, as Figure 1 and Figure 2 As shown, a pressure relief pipe 11 is installed on one side wall of the external fermentation tank 5, and a pressure relief valve 12 is installed on the pressure relief pipe 11. The pressure relief pipe 11 is mainly used to release pressure by opening the pressure relief valve 12 when the internal pressure of the external fermentation tank 5 is too high during the fermentation process, so as to ensure the safe operation of the equipment. An observation window 10 is installed on the front surface of the external fermentation tank 5. The installation of the observation window 10 makes it convenient for the staff to observe the fermentation status inside the external fermentation tank 5 at any time, so as to adjust the fermentation parameters in time and ensure the smooth progress of the fermentation process. These two designs not only improve the safety and operability of the equipment, but also further improve the overall efficiency and effect of rapid fermentation treatment of livestock and poultry manure.

[0024] In this embodiment, as Figure 1 and Figure 2 As shown, lifting rods 7 are installed on the outer sides of the first vertical support plate 3 and the second vertical support plate 4. The lifting rods 7 facilitate the movement and fixation of the equipment, allowing operators to easily adjust the position of the equipment as needed. A PLC controller 16 is installed on one side wall of the second vertical support plate 4. The PLC controller 16 enables intelligent control of the entire fermentation process, including the setting and adjustment of parameters such as stirring speed, fermentation time, and pressure relief valve 12 switch. All of these can be accomplished through the PLC controller 16, greatly improving the automation level and ease of operation of the equipment. At the same time, the PLC controller 16 also has fault alarm and self-protection functions. Once the equipment malfunctions, it can immediately issue an alarm and automatically stop the machine, effectively preventing safety accidents.

[0025] In this embodiment, as Figure 4As shown, the stirring assembly 6 is equipped with a stirring motor 61. An upper rotating rod 63 is mounted on the output end of the stirring motor 61 via a shaft connecting sleeve 62. A stirring blade 64 is mounted on the upper rotating rod 63, and a lower rotating rod 65 is mounted at the bottom of the upper rotating rod 63. An arc-shaped plate 66 is mounted on the lower rotating rod 65 via a mounting sleeve 67. The stirring motor 61 provides power, driving the upper rotating rod 63 to rotate via the shaft connecting sleeve 62. The stirring blade 64 on the upper rotating rod 63 rotates accordingly, thoroughly stirring the livestock and poultry manure. Simultaneously, the lower rotating rod 65 connected to the bottom of the upper rotating rod 63 further expands the stirring range, ensuring that all parts of the manure are fully fermented. The arc-shaped plate 66 mounted on the lower rotating rod 65 via the mounting sleeve 67 can, while stirring, cut and break up the manure in the fermentation tank to a certain extent, making it easier for it to come into contact with microorganisms and accelerating the fermentation process. This design of the stirring assembly 6 makes the stirring process more efficient and uniform.

[0026] In this embodiment, as Figure 1 As shown, the sealing assembly 13 is equipped with a sealing cover 135. One end of the sealing cover 135 is mounted on the top of the outer fermentation tank 5 via a rotating coupling 131, allowing the sealing cover 135 to be easily opened or closed for convenient operation and maintenance. The other end of the sealing cover 135 is equipped with a handle 134, providing users with a convenient means of operation to easily rotate the sealing cover 135. A pressure gauge 132 and a booster pump 133 are mounted on the top of the sealing cover 135. The pressure gauge 132 can monitor the pressure inside the fermentation tank in real time, ensuring that the fermentation process is carried out within a safe pressure range. The booster pump 133 can provide additional pressure to the fermentation tank when needed to meet specific fermentation conditions. This design of the sealing assembly 13 ensures the sealing of the fermentation tank during the fermentation process, effectively preventing odor leakage and improving the working environment. It not only improves the practicality of the equipment but also ensures the safety and stability of the fermentation process.

[0027] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A rapid fermentation treatment device for livestock and poultry manure, comprising a stable base plate (1), an outer fermentation tank (5), a stirring assembly (6), a fastening assembly (9), a sealing assembly (13), and an inner reaction tank (14); characterized in that: Triangular fixing blocks (2) are installed on both sides of the stable substrate (1). A first vertical support plate (3) is installed on one side of the upper surface of the stable substrate (1). A second vertical support plate (4) is installed on the other side of the upper surface of the stable substrate (1). A bearing seat (8) is installed on the top of the first vertical support plate (3) and the second vertical support plate (4). An outer fermentation tank (5) is installed on the bearing seat (8) through a fastening assembly (9). An inner reaction tank (14) is installed inside the outer fermentation tank (5). An annular heating tube (15) is sleeved on the inner reaction tank (14). A stirring assembly (6) is installed at the bottom of the outer fermentation tank (5). A sealing assembly (13) is installed at the top of the outer fermentation tank (5).

2. The rapid fermentation treatment equipment for livestock and poultry manure according to claim 1, characterized in that: A rotating connecting rod (93) is installed on the bearing seat (8). The rotating connecting rod (93) is fitted with an annular clamp (91) through a fixing plate (92). A rotating motor (94) is installed on the rotating connecting rod (93) on one side of the first vertical support plate (3).

3. The rapid fermentation treatment equipment for livestock and poultry manure according to claim 1, characterized in that: A pressure relief pipe (11) is installed on one side wall of the external fermentation tank (5), a pressure relief valve (12) is installed on the pressure relief pipe (11), and an observation window (10) is installed on the front surface of the external fermentation tank (5).

4. The rapid fermentation treatment equipment for livestock and poultry manure according to claim 1, characterized in that: A lifting rod (7) is installed on the outer side of the first vertical support plate (3) and the second vertical support plate (4), and a PLC controller (16) is installed on one side wall of the second vertical support plate (4).

5. The rapid fermentation treatment equipment for livestock and poultry manure according to claim 1, characterized in that: The stirring assembly (6) is equipped with a stirring motor (61). The output end of the stirring motor (61) is connected to an upper rotating rod (63) via a shaft connecting sleeve (62). A stirring blade (64) is installed on the upper rotating rod (63). A lower rotating rod (65) is installed at the bottom of the upper rotating rod (63). An arc-shaped plate (66) is installed on the lower rotating rod (65) via a mounting sleeve (67).

6. The rapid fermentation treatment equipment for livestock and poultry manure according to claim 1, characterized in that: The sealing assembly (13) is provided with a sealing cover plate (135). One end of the sealing cover plate (135) is installed on the top of the outer fermentation tank (5) via a rotating shaft (131). The other end of the sealing cover plate (135) is equipped with a handle (134). A pressure gauge (132) and a booster pump (133) are installed on the top of the sealing cover plate (135).

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