Carbonization pyrolysis apparatus

Abstract

The utility model provides a kind of carbonization cracking equipment, belong to carbonization equipment technical field, including the heating chamber of carbonization furnace main machine furnace body surface sealing arrangement, the combustion chamber of heating chamber front end intercommunication arrangement, the tail gas pipeline of carbonization furnace end, the combustion machine of combustion chamber front end intercommunication arrangement, heating chamber includes the cylinder of setting in carbonization furnace furnace body surface, heating bin of heating chamber bottom intercommunication arrangement, a plurality of ventilation ducts are provided in heating bin, ventilation duct and cylinder intercommunication, a pair of back gas pipeline is provided in cylinder top intercommunication, the air outlet end of back gas pipeline is provided with induced draft fan, the air outlet end of induced draft fan is provided with circulation pipeline, the utility model is by induced draft fan by back gas pipeline and tail gas pipeline and most of the heat loss heat energy is transported to distribution valve, again by circulation pipeline makes distribution valve and combustion chamber intercommunication, and then the hot gas of reflux is supplied into combustion chamber again secondary utilization, and then the heat energy in combustion chamber can be fully utilized, heat loss and energy waste are reduced.

Description

Technical Field

[0001] This utility model relates to the field of carbonization equipment technology, specifically to a carbonization pyrolysis device. Background Technology

[0002] Carbonization, also known as dry distillation, carbonization, or coking, refers to the reaction process of heating and decomposing solid or organic matter under air-isolated conditions, or a method of heating solid substances to produce liquid or gaseous products (usually turning them into solids).

[0003] In the carbonization furnaces of related technologies, the fire burns in a fixed heating chamber at the bottom of the furnace, while the material inside remains stationary. Heat needs to be slowly transferred to all the material, resulting in a slow and uneven process. To solve this problem, a drum-type carbonization furnace has been introduced to the market. By feeding the material into the front feed port of the carbonization drum, the material can be evenly contacted with the fire at the bottom, thus enabling the material to be fully carbonized.

[0004] However, existing heating chambers all rely on burners to supply heat energy to heat the bottom of the carbonization furnace. This results in significant deficiencies in heat utilization efficiency and environmental performance, as it fails to fully utilize the heat energy during combustion, leading to some heat energy being emitted without being fully utilized, thus causing energy waste and emission problems. To address these issues, a carbonization pyrolysis device is proposed. Utility Model Content

[0005] In view of this, the present invention provides a carbonization pyrolysis device. The present invention uses an induced draft fan to transport most of the lost heat energy to the distribution valve through the return gas pipeline and the exhaust gas pipeline. Then, the distribution valve is connected to the combustion chamber through the circulation pipeline, so that the returned hot gas is supplied to the combustion chamber for secondary utilization. In this way, the heat energy in the combustion chamber can be fully utilized, reducing heat loss and energy waste.

[0006] To solve the above-mentioned technical problems, this utility model provides a carbonization pyrolysis device, including a heating chamber sealed on the surface of the main body of the carbonization furnace, a combustion chamber connected to the front end of the heating chamber, a tail gas pipe at the end of the carbonization furnace, a burner connected to the front end of the combustion chamber, the heating chamber including a cylinder on the surface of the carbonization furnace, a heating chamber connected to the bottom of the cylinder, multiple ventilation pipes in the heating chamber, the ventilation pipes connected to the cylinder, a pair of return gas pipes connected to the top of the cylinder, an induced draft fan at the outlet end of the return gas pipes, a circulation pipe at the outlet end of the induced draft fan, and the circulation pipe connected to the combustion chamber.

[0007] The combustion chamber includes an inner combustion cylinder connected to the air outlet of the burner. The inner combustion cylinder is used to supply the heat energy generated by the burner into the combustion chamber. The outer surface of the inner combustion cylinder is sealed with a combustion chamber, which is used to supply heat energy to the burner nozzle. The combustion chamber is rectangular. The air outlet of the combustion chamber is equipped with a burner nozzle, which is used to collect the heat energy and discharge it into the combustion tube. The burner nozzle is hollow and trapezoidal. The air outlet of the burner nozzle is equipped with a combustion tube, which is used to supply the heat energy in the combustion chamber into the heating chamber. The combustion tube is connected to the heating chamber.

[0008] A circulation port is provided at the top front end of the combustion chamber. The circulation port is used to return the heat energy used in the heating chamber to the combustion chamber. The circulation port is connected to the air outlet of the circulation pipe.

[0009] A distribution valve is installed on the circulation pipeline. The distribution valve is used to distribute the fluid to different equipment. The distribution valve is also used to guide the heat energy in the exhaust gas pipeline and return gas pipeline into the circulation pipeline. One of the air inlets of the distribution valve is connected to the exhaust end of the induced draft fan, and the other air inlet of the distribution valve is connected to the exhaust gas pipeline.

[0010] A first electric valve is installed between the distribution valve and the outlet end of the exhaust pipe. The first electric valve is used to control the opening and closing of the distribution valve and the exhaust pipe. The first electric valve is fixed on the exhaust pipe. A second electric valve is installed on each return pipe. The second electric valve is used to control the opening and closing of the distribution valve and the return pipe.

[0011] A spiral baffle is provided in the middle of the inner combustion cylinder. The spiral baffle is used to smoothly transport the hot air in the circulation pipe to the combustion chamber. One side of the spiral baffle is connected to the outer wall of the inner combustion cylinder, and the other side of the spiral baffle is connected to the inner wall of the combustion chamber. An air distribution plate is provided on the side of the combustion chamber near the burner. The air distribution plate is used to regulate and balance the hot air in the combustion chamber. The air distribution plate is connected to the inner wall of the combustion chamber.

[0012] In summary, compared with the prior art, this application includes at least one of the following beneficial technical effects:

[0013] 1. The combustion chamber is heated by a burner, and the heat energy is then transferred to the heating chamber. The heat energy is then introduced into the cylinder through the ventilation pipes inside the chamber, which in turn heats the furnace body. When the induced draft fan is started, most of the lost heat energy is transported to the distribution valve through the return gas pipe and the exhaust gas pipe. Then, the distribution valve is connected to the combustion chamber through the circulation pipe, and the returned hot gas is supplied back into the combustion chamber for secondary use. This fully utilizes the heat energy in the combustion chamber and reduces heat loss and energy waste.

[0014] 2. The first electric valve is used to control the opening and closing of the distribution valve and the exhaust gas pipeline, and the second electric valve is used to control the opening and closing of the distribution valve and the return gas pipeline. This allows for convenient remote control by personnel and improves the automation efficiency of the equipment.

[0015] 3. The spiral baffle is used to smoothly transport the hot air in the circulating pipe to the combustion chamber, and the air distribution plate is used to regulate and balance the hot air in the combustion chamber, thereby improving the combustion efficiency of the combustion chamber and ensuring that the initial and recirculated heat energy can be fully combusted. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0017] Figure 2 This is a front view structural diagram of the present utility model;

[0018] Figure 3 This is a side sectional view of the present invention;

[0019] Figure 4 This is a schematic diagram of the combustion chamber 102 of this utility model.

[0020] Explanation of reference numerals in the attached drawings: 100, Carbonization furnace main unit; 101, Heating chamber; 102, Combustion chamber; 103, Exhaust gas duct; 104, Burner; 105, Inner combustion cylinder; 106, Combustion chamber; 107, Burner nozzle; 108, Combustion tube; 109, Spiral baffle; 110, Air distribution plate; 200, Cylinder body; 201, Heating chamber; 202, Ventilation duct; 300, Return gas duct; 301, Exhaust fan; 302, Distribution valve; 303, First electric valve; 304, Second electric valve; 400, Circulation duct; 401, Circulation interface. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the following will be described in conjunction with the accompanying drawings of the embodiments of this utility model. Figure 1-4 The technical solutions of the embodiments of this utility model are clearly and completely described below. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the described embodiments of this utility model are within the protection scope of this utility model.

[0022] like Figure 1-4As shown: This embodiment provides a carbonization pyrolysis device, including a heating chamber 101 sealed on the surface of the carbonization furnace main body 100. The heating chamber 101 may be made of stainless steel. The heating chamber 101 and the carbonization furnace main body can be connected by a packing seal. A combustion chamber 102 is connected to the front end of the heating chamber 101, and a tail gas pipe 103 is provided at the end of the carbonization furnace. A burner 104 is connected to the front end of the combustion chamber 102. The heating chamber 101 includes a cylinder 200 disposed on the surface of the carbonization furnace body. The cylinder 200 is welded to the heating chamber 201. The bottom of the cylinder 200 is connected to the heating chamber 201. Multiple ventilation ducts are provided inside the heating chamber 201. Pipe 202, ventilation pipe 202 is provided with a pipe support in the middle and welded to heating chamber 201. Ventilation pipe 202 is connected to cylinder 200. A pair of return gas pipes 300 are provided at the top of cylinder 200. The return gas pipes 300 are welded to cylinder 200. The outlet ends of the two return gas pipes 300 are connected to distribution valve 302 through a pipe. A draft fan 301 is provided at the outlet end of the return gas pipe 300. A draft duct is provided at the outlet end of the draft fan 301. The draft duct is sealed to circulation pipe 400. A circulation pipe 400 is provided at the outlet end of the draft fan 301. The circulation pipe 400 is welded to combustion chamber 102.

[0023] In operation, the combustion chamber 102 is heated by the burner 104, and the heat energy is then transferred to the heating chamber 101. The heat energy is then introduced into the cylinder 200 through the ventilation duct 202, thereby heating the furnace body of the carbonization furnace. When the induced draft fan 301 is started, most of the lost heat energy is transported to the distribution valve 302 through the return gas pipe 300 and the exhaust gas pipe 103. Then, the distribution valve 302 is connected to the combustion chamber 102 through the circulation pipe 400, so that the returned hot gas is supplied back into the combustion chamber 102 for secondary use. This fully utilizes the heat energy in the combustion chamber 102, reducing heat loss and energy waste.

[0024] This embodiment provides a carbonization pyrolysis device.

[0025] like Figure 1 , 2As shown in Figures 3 and 4: The combustion chamber 102 includes an inner combustion cylinder 105 connected to the air outlet of the burner 104. The inner combustion cylinder 105 is welded to the combustion chamber 106. The inner combustion cylinder 105 is used to supply the heat energy generated by the burner 104 into the combustion chamber 106. The combustion chamber 106 is sealed on the outer surface of the inner combustion cylinder 105. The combustion chamber 106 is welded to the burner nozzle 107. The combustion chamber 106 is used to supply heat energy to the burner nozzle 107. The combustion chamber 106 is rectangular. The air outlet of the combustion chamber 106 is provided with the burner nozzle 107. The burner nozzle 107 is welded to the combustion pipe 108. The burner nozzle 107 is used to gather the heat energy and discharge it into the combustion pipe 108. The burner nozzle 107 is hollow and trapezoidal. The air outlet of the burner nozzle 107 is provided with the combustion pipe 108. The combustion pipe 108 is used to supply the heat energy in the combustion chamber 102 into the heating chamber 101. The combustion pipe 108 is connected to the heating chamber 201.

[0026] Its effect is as follows: the inner combustion cylinder 105 is used to supply the heat energy generated by the burner 104 into the combustion chamber 106, the combustion chamber 106 is used to supply heat energy to the burner nozzle 107, the burner nozzle 107 is used to gather the heat energy together and discharge it into the combustion tube 108, the combustion tube 108 is used to supply the heat energy in the combustion chamber 102 into the heating chamber 101, the combustion tube 108 is connected to the heating chamber 201, and thus the heat energy in the combustion chamber 102 can be guided into the heating chamber 101.

[0027] like Figure 1 , 2 As shown in Figure 3, a circulation interface 401 is provided at the top front end of the combustion chamber 106. The circulation interface 401 is welded to the combustion chamber 106. The circulation interface 401 is used to return the heat energy used in the heating chamber 101 to the combustion chamber 106. The circulation interface 401 is connected to the air outlet of the circulation pipe 400.

[0028] Its effect is that the circulation interface 401 is used to return the heat energy used in the heating chamber 101 to the combustion chamber 106.

[0029] like Figure 1 , 2 As shown in Figure 3: A distribution valve 302 is installed on the circulation pipe 400. The distribution valve 302 is sealed to the exhaust pipe 103. The distribution valve 302 is used to distribute the fluid to different devices. The distribution valve 302 is also used to guide the heat energy in the exhaust pipe 103 and the return pipe 300 to the circulation pipe 400. The distribution valve 302 is sealed to the return pipe 300. One of the air inlets of the distribution valve 302 is connected to the air outlet of the induced draft fan 301, and the other air inlet of the distribution valve 302 is connected to the exhaust pipe 103.

[0030] Its effect is as follows: the distribution valve 302 is used to distribute fluid to different equipment. The distribution valve 302 is also used to guide the heat energy in the exhaust gas pipe 103 and the return gas pipe 300 to the circulation pipe 400, so that the returned hot air can be reused, thereby saving energy consumption.

[0031] like Figure 1 , 2 As shown in Figures 3 and 4: A first electric valve 303 is provided between the distribution valve 302 and the outlet end of the exhaust pipe 103. The first electric valve 303 and the exhaust pipe 103 can be sealed together by a flange. The first electric valve 303 is used to control the opening and closing between the distribution valve 302 and the exhaust pipe 103. The first electric valve 303 is fixed on the exhaust pipe 103. A second electric valve 304 is provided on each return pipe 300. The second electric valve 304 is used to control the opening and closing between the distribution valve 302 and the return pipe 300. The second electric valve 304 and the return pipe 300 can be sealed together by a flange.

[0032] Its effects are as follows: the first electric valve 303 is used to control the opening and closing between the distribution valve 302 and the exhaust gas pipeline 103, and the second electric valve 304 is used to control the opening and closing between the distribution valve 302 and the return gas pipeline 300, which can facilitate remote control by personnel and improve the automation efficiency of the equipment.

[0033] like Figure 1 , 2 As shown in Figure 4: A spiral baffle 109 is provided in the middle of the inner combustion cylinder 105. The spiral baffle 109 is used to smoothly transport the hot air in the circulation pipe 400 to the combustion chamber 106. One side of the spiral baffle 109 is connected to the outer wall of the inner combustion cylinder 105, and the other side of the spiral baffle 109 is connected to the inner wall of the combustion chamber 106. An air distribution plate 110 is provided on the side of the combustion chamber 106 near the burner 107. The air distribution plate 110 is used to regulate and balance the hot air in the combustion chamber 106. The air distribution plate 110 is connected to the inner wall of the combustion chamber 106.

[0034] Its effects are as follows: the spiral baffle 109 is used to smoothly transport the hot air in the circulation pipe 400 to the combustion chamber 106, and the air distribution plate 110 is used to regulate and balance the hot air in the combustion chamber 106, thereby improving the combustion efficiency of the combustion chamber 102 and enabling the initial and recirculated heat energy to be fully combusted.

[0035] Working principle: The combustion chamber 102 is heated by the burner 104, and the heat energy is then transferred to the heating chamber 101. The heat energy is then introduced into the cylinder 200 through the ventilation duct 202, which in turn heats the furnace body. When the induced draft fan 301 is started, most of the lost heat energy is transported to the distribution valve 302 through the return gas pipe 300 and the exhaust gas pipe 103. Then, the distribution valve 302 is connected to the combustion chamber 102 through the circulation pipe 400, so that the returned hot gas is supplied back into the combustion chamber 102 for secondary utilization. This fully utilizes the heat energy in the combustion chamber 102, reducing heat loss and energy waste.

[0036] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0037] The above description is the preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model.

Claims

1. A carbonization pyrolysis device, comprising a heating chamber (101) sealed on the surface of a carbonization furnace main body (100), a combustion chamber (102) connected to the front end of the heating chamber (101), and a tail gas pipe (103) at the end of the carbonization furnace, characterized in that: The combustion chamber (102) is connected to a burner (104) at its front end. The heating chamber (101) includes a cylinder (200) disposed on the surface of the carbonization furnace body. The bottom of the cylinder (200) is connected to a heating chamber (201). The heating chamber (201) is provided with multiple ventilation pipes (202). The ventilation pipes (202) are connected to the cylinder (200). The top of the cylinder (200) is connected to a pair of return gas pipes (300). The air outlet of the return gas pipes (300) is provided with an induced draft fan (301). The air outlet of the induced draft fan (301) is provided with a circulation pipe (400). The circulation pipe (400) is connected to the combustion chamber (102).

2. The carbonization pyrolysis equipment as described in claim 1, characterized in that: The combustion chamber (102) includes an inner combustion cylinder (105) connected to the air outlet of the burner (104). The outer surface of the inner combustion cylinder (105) is sealed with a combustion chamber (106). The combustion chamber (106) is rectangular. The air outlet of the combustion chamber (106) is provided with a burner nozzle (107). The burner nozzle (107) is hollow and trapezoidal. The air outlet of the burner nozzle (107) is provided with a combustion pipe (108). The combustion pipe (108) is connected to the heating chamber (201).

3. The carbonization pyrolysis equipment as described in claim 2, characterized in that: The combustion chamber (106) is provided with a circulation interface (401) at the top front end, and the circulation interface (401) is connected to the air outlet of the circulation pipe (400).

4. The carbonization pyrolysis equipment as described in claim 3, characterized in that: A distribution valve (302) is provided on the circulation pipe (400). One of the air inlets of the distribution valve (302) is connected to the air outlet of the induced draft fan (301), and the other air inlet of the distribution valve (302) is connected to the exhaust pipe (103).

5. The carbonization pyrolysis equipment as described in claim 4, characterized in that: A first electric valve (303) is provided between the distribution valve (302) and the outlet end of the exhaust pipe (103). The first electric valve (303) is fixed on the exhaust pipe (103). A second electric valve (304) is provided on each of the return pipes (300).

6. The carbonization pyrolysis equipment as described in claim 5, characterized in that: A spiral baffle (109) is provided in the middle of the inner combustion cylinder (105). One side of the spiral baffle (109) is connected to the outer wall of the inner combustion cylinder (105), and the other side of the spiral baffle (109) is connected to the inner wall of the combustion chamber (106). An air distribution plate (110) is provided on the side of the combustion chamber (106) near the burner (107), and the air distribution plate (110) is connected to the inner wall of the combustion chamber (106).

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