Multi-functional cloth inspecting machine

Abstract

The application provides a multifunctional cloth inspecting machine, and belongs to the field of multifunctional cloth inspecting machines, which comprises a frame, a base, a collecting roller, a monitor and a detection mechanism. The base is arranged at the bottom of the frame and serves as a basic bearing structure of the cloth inspecting machine. The collecting roller is movably arranged on one side of the base and is used for winding the cloth after the cloth is inspected. The monitor is arranged on the base and is close to the collecting roller, and is used for monitoring the winding state of the cloth. The detection mechanism is arranged above the frame and is used for detecting the cloth on the carrier plate. The detection component processes the detection data, and the marking nozzle cooperates with the detection head to mark the position of the defect of the cloth under the support of the mounting bracket. The support helps the mounting bracket to keep stable, guarantees the marking accuracy, and solves the problem that some cloth inspecting machines cannot automatically mark the defect after detecting the defect, which is not conducive to subsequent processing and rechecking, and affects the continuity and efficiency of the cloth inspecting work.

Description

Technical Field

[0001] This application belongs to the field of multifunctional fabric inspection machines, and specifically relates to a multifunctional fabric inspection machine. Background Technology

[0002] A multi-functional fabric inspection machine is a specialized piece of equipment for the textile industry that integrates multiple functions. It is mainly used for quality inspection, processing, and related auxiliary operations of various fabrics during production, processing, and distribution. It is a key piece of equipment to ensure fabric quality. Through manual observation or an automated detection system, it identifies defects on the fabric, such as holes, stains, yarn defects, color differences, and weaving defects, and marks the location of the defects for easy subsequent processing. It can unfold, flatten, and straighten the fabric to avoid the influence of fabric wrinkles on the inspection results. Some models also have the function of measuring the length and width of the fabric, realizing data recording and statistics.

[0003] Existing technical transmission components are susceptible to dust and grease, resulting in uneven tumbling of the guide cloth. They may also experience paper jams, uneven cloth rolling, and excessive noise due to wear and loosening of parts. Some cloth inspection machines cannot automatically mark defects after detection, which is not conducive to subsequent processing and re-inspection, affecting the continuity and efficiency of cloth inspection work. The accuracy and stability of the visual inspection devices of some cloth inspection machines need to be improved, and they are prone to missed detections. For some minor defects or defects with indistinct color differences, the detection effect may be unsatisfactory. Moreover, after long-term operation, the detection performance may decline due to factors such as equipment heat and component wear. Utility Model Content

[0004] This application aims to address at least one of the technical problems existing in the prior art or related technologies.

[0005] To address this issue, this application provides a multifunctional fabric inspection machine. After the fabric is conveyed by the first rotating roller, it passes through a buffer roller to adjust the fabric conveying tension, preventing excessive tension from damaging the fabric. A probe head is installed at the bottom of the mounting frame, facing the fabric on the carrier plate, to detect defects on the fabric surface. The detection component processes the detection data to identify defects. If a defect is detected, a marking nozzle, in conjunction with the probe head and supported by the mounting frame, marks the location of the defect. The support frame helps maintain stability and ensures accurate marking. This solves the problem that some fabric inspection machines cannot automatically mark defects after detection, which is not conducive to subsequent processing and review, affecting the continuity and efficiency of fabric inspection work.

[0006] The first aspect of this application provides a multifunctional fabric inspection machine, comprising: a frame;

[0007] The base is located at the bottom of the frame and serves as the basic load-bearing structure for the fabric inspection machine;

[0008] A collecting roller, which is movably mounted on one side of the base, is used to collect the fabric after inspection.

[0009] A monitor is mounted on the base near the collecting roller to monitor the fabric winding status.

[0010] Preferably, the base;

[0011] Carrier plate; the carrier plate is located in the middle of the base and provides an unfolding platform for the fabric to be inspected;

[0012] The outer casing covers the outside of the frame and encloses the core components of the equipment;

[0013] The control box is installed on one side of the outer casing and is electrically connected to each mechanism to control the operation of the equipment.

[0014] Preferably, the frame;

[0015] The testing mechanism, which is mounted above the frame, is used to test the fabric on the carrier plate;

[0016] The mounting block is located on top of the detection mechanism and serves as the mounting base for the power component.

[0017] The first telescopic rod has one end connected to the mounting block and the other end extending downward to adjust the vertical position of the detection component.

[0018] The second telescopic rod is installed at the lower end of the first telescopic rod and is arranged horizontally to drive the detection component to move horizontally.

[0019] Preferably, the second telescopic rod;

[0020] A detection component, connected to the end of the second telescopic rod, is used to detect defects in the fabric on the carrier plate.

[0021] The mounting bracket is fixed below the detection mechanism and provides mounting support for the probe head and the marking nozzle.

[0022] A probe is mounted at the bottom of the mounting frame, facing the fabric on the carrier plate, to detect defect information;

[0023] The bracket is connected to the mounting frame and serves as an auxiliary support and positioning element.

[0024] Preferably, the mounting bracket;

[0025] A marking nozzle is mounted on a mounting frame and, in conjunction with a probe, marks the location of fabric defects.

[0026] The transport mechanism is mounted on the base and located on the feed side of the carrier plate to transport the fabric to be inspected.

[0027] The fasteners are installed on both sides of the transport mechanism to fix the relevant rollers and rods;

[0028] The first rotating roller is movably installed at the feed end of the transport mechanism to pull the fabric to be inspected to the carrier plate.

[0029] Preferably, the first rotating roller;

[0030] A buffer roller is disposed between the first rotating roller and the carrier plate to adjust the fabric conveying tension.

[0031] A fixing rod is installed above the transport mechanism to limit and support the fabric during transport.

[0032] Preferably, the fixing rod;

[0033] The brush head is installed below the fixed rod, contacts the fabric surface, and cleans impurities.

[0034] The second rotating roller is installed on the conveying mechanism near the material discharge side of the carrier plate to assist the material in transitioning to the carrier plate and participate in the conveying transmission.

[0035] Compared with the prior art, the technical solution provided in this application includes at least the following technical effects:

[0036] 1. This utility model uses an installation block as the mounting base for the power component. The first telescopic rod is adjusted to a vertical position, and the second telescopic rod moves horizontally, driving the detection component to move to the corresponding detection area above the carrier plate. The probe head is installed at the bottom of the mounting frame, facing the fabric on the carrier plate, to detect the defect information on the fabric surface. The detection component processes the detection data and identifies the defects. If a defect is detected, the marking nozzle, in conjunction with the probe head, marks the location of the fabric defect under the support of the mounting frame. The bracket helps the mounting frame to maintain stability and ensures accurate marking. The fabric that has been inspected continues to be conveyed to the collection roller position. The collection roller rotates and rolls up the inspected fabric, solving the problem that the accuracy and stability of the visual inspection device of some fabric inspection machines need to be improved, and that it is easy to miss detections.

[0037] 2. This utility model patent places the fabric to be inspected at the feed end of the transport mechanism. The first rotating roller rotates, and together with the fixed roller shaft and rod, it pulls the fabric towards the carrier plate. After being transported by the first rotating roller, the fabric passes through the buffer roller, which adjusts the tension of the fabric to avoid damage due to excessive tension. Then, the fabric passes under the fixed rod, which limits and supports the fabric. The brush head contacts the surface of the fabric to clean impurities. The processed fabric continues to be transported and smoothly reaches the carrier plate with the assistance of the second rotating roller. The carrier plate provides a platform for the fabric to unfold, which is convenient for subsequent testing. This solves the problem that the transmission components are easily affected by dust and grease, resulting in uneven tumbling of the guide fabric.

[0038] Additional aspects and advantages of this application will become apparent in the following description or may be learned by practice of this application. Attached Figure Description

[0039] The above and / or additional aspects and advantages of this application will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0040] Figure 1 This utility model provides a planar schematic diagram of a multifunctional fabric inspection machine;

[0041] Figure 2 This utility model proposes a multi-functional fabric inspection machine. Figure 1 A three-dimensional diagram showing the disassembled testing agency in the image;

[0042] Figure 3 This utility model proposes a multi-functional fabric inspection machine. Figure 1 A 3D diagram showing the breakdown of transportation organizations;

[0043] Figure 4 This invention provides a three-dimensional view of the frame disassembly in a multifunctional fabric inspection machine.

[0044] Figure label:

[0045] 100. Frame; 101. Base; 102. Collecting roller; 103. Monitor; 104. Carrier plate; 105. Housing; 106. Control box;

[0046] 200. Testing mechanism; 201. Mounting block; 202. First telescopic rod; 203. Second telescopic rod; 204. Testing assembly; 205. Mounting bracket; 206. Probe head; 207. Bracket; 208. Marking nozzle;

[0047] 300. Transport mechanism; 301. Fixing component; 302. First rotating roller; 303. Buffer roller; 304. Fixing rod; 305. Brush head; 306. Second rotating roller. Detailed Implementation

[0048] To better understand the above-mentioned objectives, features, and advantages of this application, the application will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0049] Many specific details are set forth in the following description in order to provide a full understanding of this application. However, this application may also be implemented in other ways different from those described herein. Therefore, the scope of protection of this application is not limited to the specific embodiments disclosed below.

[0050] In some embodiments, please refer to Figures 1 to 4 This application provides a multifunctional fabric inspection machine, comprising: a frame 100; a base 101, which is disposed at the bottom of the frame 100 and serves as the basic support structure of the fabric inspection machine; a collecting roller 102, which is movably installed on one side of the base 101 for winding up the inspected fabric; and a monitor 103, which is installed on the base 101 near the collecting roller 102 to monitor the winding status of the fabric.

[0051] In this embodiment, the base 101 is kept at the bottom of the frame 100, and the collecting roller 102 and the monitor 103 form a winding and monitoring association layout based on the base 101. When the collecting roller 102 performs the winding action on the inspected fabric, the bearing stability of the base 101 ensures that the winding process is smooth. During this process, the monitor 103 is located close to the collecting roller 102 to monitor the winding status of the fabric in real time.

[0052] In some embodiments, a base 101; a carrier plate 104; the carrier plate 104 is disposed in the middle of the base 101 to provide an unfolding platform for the fabric to be inspected; a housing 105, the housing 105 is covered on the outside of the frame 100 to enclose the core components of the equipment; and a control box 106, the control box 106 is installed on one side of the housing 105 and is electrically connected to each mechanism to control the operation of the equipment.

[0053] In this embodiment, the carrier plate 104, located at the center of the base 101, provides a stable unfolding platform for the fabric to be inspected, ensuring that the fabric remains flat during the inspection process. The outer shell 105 covers the outside of the frame 100, properly enclosing the core components of the equipment and providing good protection to prevent external factors from interfering with or damaging the core components. The control box 106 is installed on one side of the outer shell 105 and, through electrical connection with various mechanisms, can precisely control the overall operation of the equipment. A series of processes, from fabric conveying and inspection to winding, are under its control, ensuring the coordination and accuracy of the fabric inspection machine's operation.

[0054] In some embodiments, the frame 100 includes: a detection mechanism 200 mounted above the frame 100 for detecting fabric on a carrier plate 104; a mounting block 201 positioned on top of the detection mechanism 200 as a mounting base for a power component; a first telescopic rod 202 connected at one end to the mounting block 201 and extending downward at the other end to adjust the vertical position of the detection component; and a second telescopic rod 203 mounted at the lower end of the first telescopic rod 202 and arranged horizontally to drive the detection component to move horizontally.

[0055] In this embodiment, the frame 100 provides a stable mounting support for the detection mechanism 200, enabling the detection mechanism 200 to be accurately mounted above the carrier plate 104, ensuring the smooth operation of fabric detection. The mounting block 201, located on top of the detection mechanism 200, provides a reliable mounting base for the power components, ensuring the stability of power transmission. One end of the first telescopic rod 202 is connected to the mounting block 201, and the other end extends downward, allowing for flexible adjustment of the vertical position of the detection component to adapt to the detection requirements of fabrics of different thicknesses. The second telescopic rod 203 is installed at the lower end of the first telescopic rod 202 and is arranged horizontally, enabling the detection component to move horizontally, thereby fully covering the fabric on the carrier plate 104.

[0056] In some embodiments, a second telescopic rod 203; a detection component 204 connected to the end of the second telescopic rod 203 to detect defects in the fabric on the carrier plate 104; a mounting frame 205 fixed below the detection mechanism 200 to provide mounting support for the probe head and the marking nozzle; a probe head 206 mounted at the bottom of the mounting frame 205, facing the fabric on the carrier plate 104 to detect defect information; and a bracket 207 connected to the mounting frame 205 to provide auxiliary support and positioning.

[0057] In this embodiment, the second telescopic rod 203, connected to the end of the detection component 204, can move flexibly horizontally with the detection component 204, ensuring that the detection component 204 can fully cover the fabric on the carrier plate 104 and accurately detect defects in the fabric. The mounting frame 205 is fixed below the detection mechanism 200, providing a stable mounting support for the probe head 206 and the marking nozzle, allowing them to maintain a stable position during operation. The probe head 206 is mounted at the bottom of the mounting frame 205 and faces the fabric on the carrier plate 104, enabling it to accurately detect defect information on the fabric surface and provide accurate basis for subsequent marking work. The bracket 207 is connected to the mounting frame 205, further enhancing the stability of the mounting frame 205 and playing an auxiliary support and positioning role, ensuring that the detection head 206 and other components will not be affected by shaking during the detection process, thus ensuring the detection accuracy.

[0058] In some embodiments, a mounting frame 205 is included; a marking nozzle 208 is mounted on the mounting frame 205 and works in conjunction with a detector head 206 to mark the location of fabric defects. A transport mechanism 300 is mounted on a base 101, located on the feeding side of the carrier plate 104, and transports the fabric to be inspected; a fixing member 301 is mounted on both sides of the transport mechanism 300 to fix relevant rollers and rods; a first rotating roller 302 is movably mounted on the feeding end of the transport mechanism 300 to pull the fabric to be inspected onto the carrier plate 104.

[0059] In this embodiment, the mounting frame 205 provides a stable mounting base for the marking nozzle 208. When the probe 206 detects defect information on the fabric, the marking nozzle 208 can respond quickly and work with the probe 206 to accurately mark the defect location on the fabric, ensuring that the defect location is clearly identifiable. The transport mechanism 300 is set on the feeding side of the carrier plate 104 based on the base 101, providing a reliable path for the transport of the fabric to be inspected. The fixing parts 301 are installed on both sides of the transport mechanism 300 to firmly fix the relevant rollers and rods, ensuring the stability of the overall structure of the transport mechanism. The first rotating roller 302 rotates flexibly at the feeding end of the transport mechanism 300, which can smoothly pull the fabric to be inspected and transport it smoothly to the carrier plate 104, preparing it for subsequent inspection work.

[0060] In some embodiments, a first rotating roller 302; a buffer roller 303, the buffer roller 303 being disposed between the first rotating roller 302 and the carrier plate 104 to adjust the fabric conveying tension; and a fixing rod 304, the fixing rod 304 being installed above the transport mechanism 300 to limit and support the fabric being conveyed.

[0061] In this embodiment, when the first rotating roller 302 pulls the fabric for conveying, the buffer roller 303 plays a key role between itself and the carrier plate 104. Through its own adjustable characteristics, it flexibly adjusts the tension during the fabric conveying process, avoiding the fabric from being stretched and deformed due to excessive tension, or the fabric from being loose and wrinkled due to insufficient tension, ensuring that the fabric enters the carrier plate 104 in a flat state; the fixing rod 304 is installed above the conveying mechanism 300 to limit the fabric being conveyed from above.

[0062] In some embodiments, a fixed rod 304; a brush head 305 is installed below the fixed rod 304, contacts the fabric surface, and cleans impurities; and a second rotating roller 306 is installed on the conveying mechanism 300 near the discharge side of the carrier plate 104 to assist the fabric in transitioning to the carrier plate 104 and participate in the conveying transmission.

[0063] In this embodiment, the fixing rod 304 not only provides a stable mounting support for the brush head 305, but also maintains a relatively stable posture of the fabric during the conveying process through its own limiting and supporting functions, facilitating the efficient operation of the brush head 305. The brush head 305 is in close contact with the fabric surface below the fixing rod 304. As the fabric is conveyed, it can effectively clean dust, lint, and other impurities from the fabric surface, preventing impurities from affecting the accuracy of subsequent testing. The second rotating roller 306 rotates flexibly on the discharge side of the conveying mechanism 300 near the carrier plate 104. On the one hand, it assists the fabric to smoothly transition onto the carrier plate 104, ensuring that the fabric remains flat when entering the testing area. On the other hand, it participates in the conveying transmission, providing power for the continuous conveying of the fabric. It works in coordination with other conveying components to ensure the continuity and stability of the fabric conveying.

[0064] Working principle: The fabric to be inspected is placed at the feed end of the transport mechanism 300. The first rotating roller 302 rotates, cooperating with the roller shaft and rod fixed by the fixing component 301 to pull the fabric towards the carrier plate 104. After being conveyed by the first rotating roller 302, the fabric passes through the buffer roller 303, which adjusts the fabric conveying tension to prevent excessive tension from damaging the fabric. Subsequently, the fabric passes under the fixing rod 304, which limits and supports the fabric. The brush head 305 contacts the fabric surface to clean impurities. The processed fabric continues to be conveyed, and after being assisted by the second rotating roller 306, it smoothly arrives at the carrier plate 104. The carrier plate 104 provides an unfolding platform for the fabric, facilitating subsequent inspection. The mounting block 201 is installed as a power component. The first telescopic rod 202 is adjusted to a vertical position, and the second telescopic rod 203 moves horizontally, driving the detection component 204 to move to the corresponding detection area above the carrier plate 104. The probe head 206 is installed at the bottom of the mounting frame 205, facing the fabric on the carrier plate 104, to detect the defect information on the surface of the fabric. The detection component 204 processes the detection data and identifies the defects. If a defect is detected, the marking nozzle 208, in conjunction with the probe head 206, marks the location of the defect in the fabric with the support of the mounting frame 205. The bracket 207 helps the mounting frame 205 to remain stable and ensures accurate marking. The fabric that has been inspected continues to be conveyed to the position of the collecting roller 102. The collecting roller 102 rotates and rolls up the inspected fabric.

[0065] In this application, it should be noted that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0066] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0067] In this application, unless otherwise expressly specified and limited, the terms "installation" and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. The term "multiple" refers to two or more, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0068] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0069] In this application, the terms "one embodiment," "some embodiments," "specific embodiment," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0070] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A multi-functional fabric inspection machine, characterized in that, include: Frame (100); The base (101) is located at the bottom of the frame (100) and serves as the basic load-bearing structure of the fabric inspection machine; A collecting roller (102) is movably mounted on one side of the base (101) for collecting the fabric after inspection; The monitor (103) is mounted on the base (101) near the collecting roller (102) to monitor the fabric winding status; The testing mechanism (200) is mounted above the frame (100) and is used to test the fabric on the carrier plate (104); Mounting block (201), which is set on top of the detection mechanism (200) as a mounting base for the power component; The first telescopic rod (202) has one end connected to the mounting block (201) and the other end extending downward to adjust the vertical position of the detection component; The second telescopic rod (203) is installed at the lower end of the first telescopic rod (202) and is arranged in the horizontal direction to drive the detection component to move horizontally; Mounting bracket (205), which is fixed below the detection mechanism (200) to provide mounting support for the probe head and the marking nozzle; The marking nozzle (208) is mounted on the mounting bracket (205) and works with the probe (206) to mark the location of fabric defects.

2. The multifunctional fabric inspection machine according to claim 1, characterized in that: A carrier plate (104) is provided in the middle of the base (101). The carrier plate (104) provides an unfolding platform for the fabric to be inspected. An outer shell (105) is provided on the outside of the frame (100). The outer shell (105) is used to wrap the core components of the equipment. A control box (106) is installed on one side of the outer shell (105). The control box (106) is electrically connected to each mechanism to control the operation of the equipment.

3. The multifunctional fabric inspection machine according to claim 1, characterized in that: The end of the second telescopic rod (203) is connected to a detection component (204), which is used to detect defects in the fabric on the carrier plate (104). A probe (206) is installed at the bottom of the mounting frame (205), which is used to detect defect information on the fabric on the carrier plate (104). A bracket (207) is connected to the mounting frame (205), which plays an auxiliary supporting and positioning role.

4. A multifunctional fabric inspection machine according to claim 1, characterized in that: A transport mechanism (300) is provided on the base (101). The transport mechanism (300) is located on the feeding side of the carrier plate (104) and transports the fabric to be inspected. Fixing members (301) are installed on both sides of the transport mechanism (300). The fixing members (301) are used to fix the relevant rollers and rods. A first rotating roller (302) is movably installed at the feeding end of the transport mechanism (300). The first rotating roller (302) is used to pull the fabric to be inspected to the carrier plate (104).

5. A multifunctional fabric inspection machine according to claim 4, characterized in that: A buffer roller (303) is provided between the first rotating roller (302) and the carrier plate (104). The buffer roller (303) is used to adjust the fabric conveying tension. A fixed rod (304) is installed above the conveying mechanism (300). The fixed rod (304) limits and supports the fabric during conveying.

6. A multifunctional fabric inspection machine according to claim 5, characterized in that: A brush head (305) is installed below the fixed rod (304). The brush head (305) is used to contact the surface of the fabric and clean impurities. A second rotating roller (306) is installed on the discharge side of the transport mechanism (300) near the carrier plate (104). The second rotating roller (306) is used to assist the fabric in transitioning to the carrier plate (104) and participate in the conveying transmission.

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