A special-shaped pipe split structure connecting structure

By using metal sheet stamping to form irregular tubes, the problems of high cost, unstable dimensions, and difficulty in removing burrs in the processing of irregular tubes have been solved, achieving efficient and stable production of irregular tubes.

CN224396857UActive Publication Date: 2026-06-23NINGGUO ASIMCO HARDWARE PRODUCTS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NINGGUO ASIMCO HARDWARE PRODUCTS CO LTD
Filing Date
2025-06-12
Publication Date
2026-06-23

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Abstract

This utility model discloses a connecting structure for shaped tube splicing, including a plate body. The plate body is made of metal, and multiple bends are formed in a straight line along the width direction of the plate body, arranged sequentially along the length direction of the plate body. The plate body can be bent along the bends, and the two ends of the plate body can be connected to form a shaped tube. Using a flat metal plate instead of a shaped steel tube blank as raw material significantly reduces material costs. Stamping to form the bends and punching holes in the unfolded flat state avoids the "flatness and height" difficulties caused by the shaped tube structure, resulting in more precise blanking dimensions and more accurate hole processing. This effectively solves the technical problems of large dimensional errors and difficulty in removing burrs inside holes and on the end faces in traditional processes, thereby improving product dimensional stability and overall quality.
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Description

Technical Field

[0001] This utility model relates to the field of automotive parts manufacturing and processing technology, specifically to a connection structure for assembling irregularly shaped tubes. Background Technology

[0002] Currently, the processing and forming technology of special-shaped tubes usually involves cutting short pieces of special-shaped steel tube blanks into shape, followed by stamping, chamfering, deburring, and punching. The processing is cumbersome. Due to the irregular shape of the special-shaped tubes, it is difficult to level them after cutting the short pieces. This inability to level them results in excessive errors in the cutting dimensions, which not only leads to low efficiency but also affects product quality.

[0003] Existing technical issues:

[0004] 1. High cost: The price of irregular tube blanks is high, and burrs inside the holes and on the end faces cannot be removed or cannot be completely removed;

[0005] 2. Unstable product dimensions: Large errors in cutting dimensions, and irregular tube structures that cannot be leveled. Utility Model Content

[0006] The purpose of this utility model is to solve the problems mentioned above in the background technology and to propose a connection structure for shaped tube splicing.

[0007] The objective of this utility model can be achieved through the following technical solutions:

[0008] A non-circular tube splicing structure connection structure includes a plate body, the plate body being made of metal, and a bending portion forming in a straight line along the width direction of the plate body on the plate body surface. The number of bending portions is multiple, and the multiple bending portions are arranged sequentially along the length direction of the plate body.

[0009] The plate can be bent along the bending section, and the two ends of the plate can be connected to each other to form a special-shaped tube.

[0010] As a further aspect of this utility model, the plate body has multiple sets of holes.

[0011] As a further embodiment of this utility model: the hole is formed between the two bends.

[0012] As a further embodiment of this utility model: the number of holes in a set is two.

[0013] As a further embodiment of this utility model: the two ends of the plate are respectively formed with splicing interfaces that can be spliced ​​together.

[0014] As a further embodiment of this utility model: the splicing interfaces are a first splicing interface and a second splicing interface, and the first splicing interface can mesh with the second splicing interface.

[0015] As a further embodiment of this utility model, the two splicing interfaces are welded together for fixation.

[0016] As a further embodiment of this utility model, the two ends of the plate are welded together.

[0017] As a further embodiment of this utility model: the plate body unfolds into a planar object.

[0018] As a further embodiment of this utility model, the plate can be formed into a bent portion by stamping.

[0019] The beneficial effects of this utility model are:

[0020] Significantly reduces production costs and improves quality stability: Using flat metal sheets instead of shaped steel tube blanks as raw materials greatly reduces material costs. Stamping to form bends and punches in the unfolded flat state avoids the "flatness and height" difficulties caused by shaped tube structures, resulting in more precise blanking dimensions and more accurate hole machining. This effectively solves the technical problems of large dimensional errors and difficulty in removing burrs inside holes and on end faces in traditional processes, thereby improving product dimensional stability and overall quality.

[0021] Improving production efficiency and enhancing design flexibility: Flat plates can be efficiently processed with bending sections and holes through continuous stamping, and then quickly formed into irregularly shaped tubes through bending and end-to-end connections (such as toothed riveting and welding), significantly simplifying the process and improving production efficiency. Simultaneously, by adjusting the number and position of bending sections and the design of splicing joints, irregularly shaped tubes with various complex cross-sections such as rectangles, trapezoids, and polygons can be flexibly manufactured to meet diverse needs. The combination of riveting and welding further ensures the strength and reliability of the connection structure. Attached Figure Description

[0022] The present invention will be further described below with reference to the accompanying drawings.

[0023] Figure 1 This is a schematic diagram of the structure of this utility model;

[0024] Figure 2 This is a schematic diagram of the structure of this utility model after it has been unfolded;

[0025] Figure 3 This is a schematic diagram of the processing flow of this utility model.

[0026] In the diagram: 1. Panel; 2. Bending section; 3. Hole; 4. First splicing joint; 5. Second splicing joint. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0028] Example 1, please refer to Figure 1-3 As shown, this utility model is a non-standard tube splicing structure connection structure, including a plate 1, the plate 1 is made of metal, and a bending part 2 is formed in a straight line along the width direction of the plate 1 on the plate surface. There are multiple bending parts 2, and the multiple bending parts 2 are arranged sequentially along the length direction of the plate 1.

[0029] The plate 1 can be bent along the bending portion 2, and the two ends of the plate 1 can be connected to each other to form a special-shaped tube.

[0030] Example 2, please refer to Figure 1-3 As shown, this utility model is a non-standard tube splicing structure connection structure, including a plate 1, the plate 1 is made of metal, and a bending part 2 is formed in a straight line along the width direction of the plate 1 on the plate surface. There are multiple bending parts 2, and the multiple bending parts 2 are arranged sequentially along the length direction of the plate 1.

[0031] The plate 1 can be bent along the bending portion 2, and the two ends of the plate 1 can be connected to each other to form a special-shaped tube.

[0032] The plate 1 has multiple sets of holes. The holes are located between the two bends 2.

[0033] Example 3, please refer to Figure 1-3 As shown, this utility model is a non-standard tube splicing structure connection structure, including a plate 1, the plate 1 is made of metal, and a bending part 2 is formed in a straight line along the width direction of the plate 1 on the plate surface. There are multiple bending parts 2, and the multiple bending parts 2 are arranged sequentially along the length direction of the plate 1.

[0034] The plate 1 can be bent along the bending portion 2, and the two ends of the plate 1 can be connected to each other to form a special-shaped tube.

[0035] Multiple sets of holes are formed on the plate 1. The holes are formed between the two bends 2. Each set of holes consists of two holes.

[0036] Example 4, please refer to Figure 1-3As shown, this utility model is a non-standard tube splicing structure connection structure, including a plate 1, the plate 1 is made of metal, and a bending part 2 is formed in a straight line along the width direction of the plate 1 on the plate surface. There are multiple bending parts 2, and the multiple bending parts 2 are arranged sequentially along the length direction of the plate 1.

[0037] The plate 1 can be bent along the bending portion 2, and the two ends of the plate 1 can be connected to each other to form a special-shaped tube.

[0038] Multiple sets of holes are formed on the plate 1. The holes are formed between the two bends 2. Each set of holes consists of two holes.

[0039] The two ends of the plate 1 are respectively formed with splicing interfaces that can be spliced ​​together.

[0040] Example 5, please refer to Figure 1-3 As shown, this utility model is a non-standard tube splicing structure connection structure, including a plate 1, the plate 1 is made of metal, and a bending part 2 is formed in a straight line along the width direction of the plate 1 on the plate surface. There are multiple bending parts 2, and the multiple bending parts 2 are arranged sequentially along the length direction of the plate 1.

[0041] The plate 1 can be bent along the bending portion 2, and the two ends of the plate 1 can be connected to each other to form a special-shaped tube.

[0042] Multiple sets of holes are formed on the plate 1. The holes are formed between the two bends 2. Each set of holes consists of two holes.

[0043] The two ends of the plate 1 are respectively formed with splicing interfaces that can be spliced ​​together.

[0044] The splicing interfaces are a first splicing interface 4 and a second splicing interface 5, and the first splicing interface 4 can mesh with the second splicing interface 5. The two splicing interfaces are welded together for fixation.

[0045] Example 6, please refer to Figure 1-3 As shown, this utility model is a non-standard tube splicing structure connection structure, including a plate 1, the plate 1 is made of metal, and a bending part 2 is formed in a straight line along the width direction of the plate 1 on the plate surface. There are multiple bending parts 2, and the multiple bending parts 2 are arranged sequentially along the length direction of the plate 1.

[0046] The plate 1 can be bent along the bending portion 2, and the two ends of the plate 1 can be connected to each other to form a special-shaped tube.

[0047] Multiple sets of holes are formed on the plate 1. The holes are formed between the two bends 2. Each set of holes consists of two holes.

[0048] The two ends of the plate 1 are respectively formed with splicing interfaces that can be spliced ​​together.

[0049] The splicing interfaces are a first splicing interface 4 and a second splicing interface 5, and the first splicing interface 4 can mesh with the second splicing interface 5. The two splicing interfaces are welded together for fixation.

[0050] The two ends of the plate 1 are riveted together with dovetail joints.

[0051] The plate 1 unfolds into a planar object.

[0052] The plate 1 can be formed into a bent portion 2 by stamping.

[0053] Example 7, please refer to Figure 1-3 As shown, this utility model is a non-standard tube splicing structure connection structure, including a plate 1, the plate 1 is made of metal, and a bending part 2 is formed in a straight line along the width direction of the plate 1 on the plate surface. There are multiple bending parts 2, and the multiple bending parts 2 are arranged sequentially along the length direction of the plate 1.

[0054] The plate 1 can be bent along the bending portion 2, and the two ends of the plate 1 can be connected to each other to form a special-shaped tube.

[0055] Multiple sets of holes are formed on the plate 1. The holes are formed between the two bends 2. Each set of holes consists of two holes.

[0056] The two ends of the plate 1 are respectively formed with splicing interfaces that can be spliced ​​together.

[0057] The splicing interfaces are a first splicing interface 4 and a second splicing interface 5, and the first splicing interface 4 can mesh with the second splicing interface 5. The two splicing interfaces are welded together for fixation.

[0058] The two ends of the plate 1 are riveted together with dovetail joints.

[0059] The plate 1 unfolds into a planar object.

[0060] The plate 1 can be formed into a bent portion 2 by stamping.

[0061] In another embodiment, the plate 1 may be made of materials such as steel, stainless steel, or copper.

[0062] In another embodiment, the plate 1 in this application can be formed into a complex irregular tube such as a rectangle, trapezoid, or polygon by the number of bends of the bending portion 2.

[0063] This application adopts a steel plate forming and riveting process, which is suitable for the batch and efficient processing of special-shaped steel pipes.

[0064] Design flexibility: capable of producing complex irregular tubes such as rectangular, trapezoidal, and polygonal shapes;

[0065] Structural performance: riveting for positioning, welding to increase strength;

[0066] Production efficiency: High efficiency in stamping and riveting processes;

[0067] Cost-effectiveness: The price of steel plate raw materials is low.

[0068] The foregoing has provided a detailed description of one embodiment of the present invention, but the description is merely a preferred embodiment and should not be construed as limiting the scope of the present invention. All equivalent variations and improvements made within the scope of the claims of the present invention should still fall within the scope of the claims of the present invention.

Claims

1. A profiled tube split construction connection structure comprising a plate body (1), characterized in that, The plate (1) is made of metal. A bend (2) is formed in a straight line along the width direction of the plate (1) on the plate surface. There are multiple bends (2), and the multiple bends (2) are arranged sequentially along the length direction of the plate (1). The plate (1) can be bent along the bending part (2), and the two ends of the plate (1) can be connected to each other to form a special-shaped tube.

2. A profiled tube split construction connection according to claim 1, characterized in that The plate (1) has multiple sets of holes.

3. A profiled tube split construction connection according to claim 2, characterised in that The hole is formed between the two bends (2).

4. A profiled tube split construction connection according to claim 2 or 3, characterized in that The number of holes in a set is two.

5. A profiled tube split construction connection according to claim 1, characterized in that The two ends of the plate (1) are respectively formed with splicing interfaces that can be spliced ​​together.

6. A profiled tube split construction connection according to claim 5, characterised in that The splicing interfaces are a first splicing interface (4) and a second splicing interface (5), and the first splicing interface (4) can mesh with the second splicing interface (5).

7. The irregular tube splicing structure connection structure according to claim 5, characterized in that, The two splicing joints are welded together and fixed in place.

8. The irregular tube splicing structure connection structure according to claim 1, characterized in that, The two ends of the plate (1) are riveted together with dovetails.

9. The irregular tube splicing structure connection structure according to claim 1, characterized in that, The plate (1) unfolds into a planar object.

10. The irregular tube splicing structure connection structure according to claim 1, characterized in that, The plate (1) can be formed into a bent part (2) by stamping.