A polycrystalline silicon packaging bag sample preparation device
By designing an automated polycrystalline silicon packaging bag sample preparation device, the problems of low efficiency and poor accuracy of manual cutting were solved, achieving efficient and precise packaging bag cutting and ensuring the accuracy of test results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YUNNAN TONGWEI HIGH PURITY CRYSTALLINE SILICON CO LTD
- Filing Date
- 2025-06-19
- Publication Date
- 2026-06-23
Smart Images

Figure CN224399073U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of polycrystalline silicon packaging technology, and in particular to a polycrystalline silicon packaging bag sample preparation device. Background Technology
[0002] After polysilicon production is completed, it needs to be packaged in bags. To prevent losses due to substandard quality after mass production of plastic film into bags, the quality of the plastic film needs to be tested first. A common method for this is to randomly select several plastic films and cut them manually to obtain multiple packaging bag samples for testing experiments.
[0003] However, manual cutting is not only inefficient, but also prone to producing burrs, white edges, and significant discrepancies between multiple packaging bag samples, thus affecting the test results. Therefore, it is necessary to propose a packaging bag sample preparation device to replace manual cutting and solve the above problems. Utility Model Content
[0004] The purpose of this invention is to provide a polycrystalline silicon packaging bag sample preparation device to solve the problems mentioned in the background art, such as the low efficiency of the existing manual cutting method, the easy occurrence of burrs, white edges, and large discrepancies among multiple packaging bag samples during the cutting process, which affect the test results.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] A polycrystalline silicon packaging bag sample preparation device, comprising:
[0007] The support plate includes a first support plate, a second support plate, and a third support plate that are parallel to each other.
[0008] The support rod has one end connected to the first support plate and the other end connected to the third support plate;
[0009] The drive assembly is located on the top of the first support plate;
[0010] The cutting tool is located at the bottom of the second support plate;
[0011] The second support plate is slidably connected to the support rod; the output end of the drive assembly is connected to the top of the second support plate.
[0012] Preferably, the driving component includes:
[0013] Electric motor;
[0014] The speed reducer is connected to the motor;
[0015] A drive gear is located at the output end of the reducer;
[0016] The driven gear meshes with the driving gear;
[0017] The screw includes a smooth section and a threaded section;
[0018] The driven gear is sleeved on the smooth section; the threaded section passes through the first support plate and is screwed with a nut, the outer wall of the nut is fitted with a round tube, the round tube is axially sleeved on the outside of the threaded section and connected to the second support plate through a connecting part.
[0019] Preferably, the diameter of the driving gear is smaller than the diameter of the driven gear.
[0020] Preferably, the driven gear includes a toothed portion and an assembly portion integrally formed with the toothed portion. The assembly portion is engaged with the smooth section and has a mating groove recessed inside. The smooth section has a through hole, and a pin adapted to the mating groove passes through the through hole.
[0021] Preferably, the motor and reducer are provided with a housing, the driving gear and driven gear are provided with a gearbox, and the housing is located on top of the gearbox.
[0022] Preferably, the gearbox has a support base at its bottom, and the support base is fixed to the first support plate.
[0023] Preferably, the top end of the smooth section of the screw is connected to the top of the gearbox via a first bearing, and a second bearing is fitted on the smooth section at the lower end of the driven gear. The second bearing is fixed on the support and abuts against the assembly part.
[0024] Preferably, the cutting tool includes a first cutting tool, a second cutting tool, and a third cutting tool, which are evenly distributed on the bottom of the second support plate.
[0025] Preferably, the third support plate is provided with a pad on top.
[0026] Preferably, the third support plate has a base at its bottom.
[0027] Compared with the prior art, the beneficial effects of this utility model are: by placing the plastic film on the third support plate and activating the drive assembly to push the second support plate downward, the cutter on the second support plate cuts the plastic film under pressure, thereby replacing manual cutting, which not only improves work efficiency but also improves cutting accuracy, reduces human error, and ensures the accuracy of test data. Attached Figure Description
[0028] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0029] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;
[0030] Figure 2 This is a schematic diagram of the structure of the driving component in an embodiment of the present invention;
[0031] Figure 3 This is a schematic diagram showing the connection between the driven gear and the screw in an embodiment of the present invention;
[0032] Figure 4 This is a schematic diagram showing the distribution of the cutting tools in an embodiment of this utility model.
[0033] Figure label:
[0034] 10. Support plate; 101. First support plate; 102. Second support plate; 103. Third support plate;
[0035] 20. Support rod;
[0036] 30. Drive assembly; 301. Motor; 302. Reducer; 303. Drive gear; 304. Driven gear; 3041. Toothed part; 3042. Assembly part; 30421. Mating groove; 305. Screw; 3051. Smooth section; 30511. Pin; 3052. Threaded section; 306. Housing; 307. Gearbox; 308. Support base;
[0037] 40. Cutting tool; 401. First cutting tool; 402. Second cutting tool; 403. Third cutting tool;
[0038] 50. Nuts;
[0039] 60. Round tube; 601. Connecting part;
[0040] 70. Second bearing;
[0041] 80. Pad;
[0042] 90. Base. Detailed Implementation
[0043] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered exemplary in nature and not restrictive.
[0044] In the description of this utility model, it should be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", "horizontal", "axial", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used to facilitate the description of this utility model and to simplify the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0045] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0046] In this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0047] The following disclosure provides many different embodiments or examples for implementing various structures of this invention. To simplify the disclosure, specific examples of components and arrangements are described below. These are merely examples and are not intended to limit the scope of the invention. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, examples of various specific processes and materials are provided in this invention, but those skilled in the art will recognize the application of other processes and / or the use of other materials.
[0048] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.
[0049] like Figure 1 As shown, this utility model embodiment provides a polycrystalline silicon packaging bag sample preparation device, including a support plate 10, a support rod 20, a drive assembly 30, and a cutter 40. The support plate 10 includes a first support plate 101, a second support plate 102, and a third support plate 103 that are parallel to each other. One end of the support rod 20 is connected to the first support plate 101, and the other end is connected to the third support plate 103. The drive assembly 30 is disposed on the top of the first support plate 101, and the cutter 40 is disposed on the bottom of the second support plate 102. The second support plate 102 is slidably connected to the support rod 20, and the output end of the drive assembly 30 is connected to the top of the second support plate 102.
[0050] In this embodiment, sliders are provided above the plate surface at each of the four corners of the second support plate 102. Each slider and the plate surface at each corner are connected through a support rod 20. The second support plate 102 can slide on the support rod 20 through the sliders. In addition, support blocks are provided below the plate surface at each of the four corners. The support blocks can slide with the second support plate 102 on the support rod 20 to keep the second support plate 102 in a horizontal state.
[0051] In use, the plastic film is placed on the third support plate 103, and the drive assembly 30 is activated to push the second support plate 102 down along the support rod 20, so that the cutter 40 on the second support plate 102 cuts the plastic film under pressure, thereby replacing manual cutting. This not only improves work efficiency, but also improves the cutting accuracy, reduces human error, and ensures the accuracy of the test data.
[0052] Specifically, such as Figure 2 As shown, the drive assembly 30 includes a motor 301, a reducer 302, a drive gear 303, a driven gear 304, and a screw 305. The motor 301 is connected to the reducer 302, and the output end of the reducer 302 is connected to the drive gear 303. The drive gear 303 meshes with the driven gear 304. The screw 305 includes a smooth section 3051 and a threaded section 3052. The driven gear 304 is sleeved on the smooth section 3051, and the threaded section 3052 passes through the first support plate 101 and is screwed with a nut 50. The outer wall of the nut 50 is fitted with a round tube 60, which is axially sleeved on the outside of the threaded section 3052 and fixed to the second support plate 102 through a connecting part 601. In this embodiment, the part of the nut 50 that connects to the round tube 60 is provided with an external thread structure, and the inner wall of the part of the round tube 60 that mates with the nut 50 is provided with an internal thread structure suitable for cooperating with the external thread structure. In addition, in order to relieve the pressure on the first support plate 101 when the round tube 60 rises, the bottom of the first support plate 101 is provided with a gasket corresponding to the round tube 60.
[0053] In order to reduce the rotational speed and increase the torque, the diameter of the driving gear 303 is smaller than the diameter of the driven gear 304.
[0054] When the drive assembly 30 is started, the motor 301 and the reducer 320 drive the drive gear 303 to rotate, which in turn drives the driven gear 304 to rotate. This drives the screw 305 to rotate, which in turn drives the nut 50 to move the round tube 60 in a straight line on the screw 305, thereby creating a thrust on the second support plate 102.
[0055] More specifically, such as Figure 3 As shown, the driven gear 304 includes a toothed portion 3041 and an assembly portion 3042 integrally formed with the toothed portion 3041. The assembly portion 3042 is engaged with the smooth section 3051 and has a mating groove 30421 recessed inside. The smooth section 3051 has a through hole, through which a pin 30511 adapted to the mating groove 30421 passes. In this embodiment, by using the pin 30511 passing through the smooth section 3051 and the mating groove 3042 of the assembly portion 3042 to engage, relative rotational motion between the driven gear 304 and the screw 305 can be effectively prevented, so that the screw 305 can only rotate synchronously with the rotation of the driven gear 304.
[0056] Furthermore, the motor 301 and the reducer 302 are provided with a housing 306, and the drive gear 303 and the driven gear 304 are provided with a gearbox 307. The housing 306 is located on top of the gearbox 307 to protect the drive assembly 30.
[0057] Furthermore, the bottom of the gearbox 307 is provided with a support base 308, which is fixed on the first support plate 101 to support the drive assembly 30.
[0058] To ensure the smooth rotation of the screw 305, the top end of the smooth section 3051 is connected to the top of the gearbox 307 via a first bearing. A second bearing 70 is fitted on the smooth section 3051 at the lower end of the driven gear 304. The second bearing 70 is fixed on the support base 308, and the outer ring of the second bearing 70 abuts against the assembly part 3042.
[0059] In this embodiment, the actual required packaging bag samples include three types of samples: tensile, puncture, and impact. To improve sample preparation efficiency, such as... Figure 4 As shown, the cutting tool 40 includes a first cutting tool 401, a second cutting tool 402 and a third cutting tool 403. The first cutting tool 401, the second cutting tool 402 and the third cutting tool 403 are evenly distributed at the bottom of the second support plate 102, so that three kinds of samples can be obtained at the same time when the second support plate 102 is pressed down once.
[0060] Specifically, the first cutter 401 is a tensile sample, which is a strip shape of 15×250mm; the second cutter 402 is a puncture sample, which is a circle with a diameter of 100mm; and the third cutter 403 is an impact sample, which is a rectangle of 120×150mm. The cutters 40 are fixed to the bottom of the second support plate 102 by bolts. In this embodiment, the spacing between each pair of the first cutter 401, the second cutter 402, and the third cutter 403 is preferably 2mm, thereby ensuring the accuracy of each sample while reducing waste of plastic film.
[0061] In order to further improve the cutting efficiency, the plastic film can be neatly stacked on the third support plate 103 during use, so that each sample can be pressed down once by the second support plate 102 and multiple packaging bag samples can be obtained at the same time.
[0062] In order to buffer the pressure when the second support plate 102 descends, thereby providing cushioning protection for the third support plate 103, a pad 80 is provided on the top of the third support plate 103; when in use, placing a plastic film on the pad 80 can also have an anti-slip effect.
[0063] Furthermore, the third support plate 103 has a base 90 at its bottom for supporting the entire device.
[0064] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A polycrystalline silicon packaging bag sampling device characterized by comprising: include: The support plate (10) includes a first support plate (101), a second support plate (102) and a third support plate (103) that are parallel to each other. The support rod (20) is connected at one end to the first support plate (101) and at the other end to the third support plate (103); A drive assembly (30) is disposed on top of the first support plate (101); The cutting tool (40) is located at the bottom of the second support plate (102); The second support plate (102) is slidably connected to the support rod (20); The output end of the drive component (30) is connected to the top of the second support plate (102).
2. The polysiHc silicon package bag sampling device of claim 1, wherein, The driving component (30) includes: Motor (301); A speed reducer (302) is connected to the motor (301); A drive gear (303) is located at the output end of the reducer (302); The driven gear (304) meshes with the driving gear (303); The screw (305) includes a smooth section (3051) and a threaded section (3052); The driven gear (304) is sleeved on the smooth section (3051); The threaded section (3052) passes through the first support plate (101) and is screwed with a nut (50). A round tube (60) is fitted on the outer wall of the nut (50). The round tube (60) is axially sleeved on the outside of the threaded section (3052) and connected to the second support plate (102) through a connecting part (601).
3. The polycrystalline silicon packaging bag sample preparation device according to claim 2, characterized in that: The diameter of the driving gear (303) is smaller than the diameter of the driven gear (304).
4. The polycrystalline silicon packaging bag sample preparation device according to claim 2, characterized in that: The driven gear (304) includes a toothed portion (3041) and an assembly portion (3042) integrally formed with the toothed portion (3041). The assembly portion (3042) is engaged with the smooth section (3051) and has a mating groove (30421) recessed inside. The smooth section (3051) has a through hole, and a pin (30511) adapted to the mating groove (30421) passes through the through hole.
5. The polycrystalline silicon packaging bag sample preparation device according to claim 4, characterized in that: The motor (301) and reducer (302) are provided with a housing (306), and the drive gear (303) and driven gear (304) are provided with a gearbox (307). The housing (306) is located on top of the gearbox (307).
6. The polycrystalline silicon packaging bag sample preparation device according to claim 5, characterized in that: The gearbox (307) has a support base (308) at the bottom, and the support base (308) is fixed on the first support plate (101).
7. The polycrystalline silicon packaging bag sample preparation device according to claim 6, characterized in that: The top end of the smooth section (3051) is connected to the top of the gearbox (307) via a first bearing. A second bearing (70) is fitted on the smooth section (3051) at the lower end of the driven gear (304). The second bearing (70) is fixed on the support seat (308) and abuts against the assembly part (3042).
8. The polycrystalline silicon packaging bag sample preparation device according to claim 1, characterized in that: The cutting tool (40) includes a first cutting tool (401), a second cutting tool (402) and a third cutting tool (403), which are evenly distributed on the bottom of the second support plate (102).
9. The polycrystalline silicon packaging bag sample preparation device according to claim 1, characterized in that: The third support plate (103) is provided with a pad (80) on top.
10. The polycrystalline silicon packaging bag sample preparation device according to claim 1, characterized in that: The third support plate (103) has a base (90) at its bottom.