A high-strength cement sample preparation device

By designing a lifting box and a grinding box, and utilizing a worm gear system and grinding wheels, impurities in the extrusion structure are automatically cleaned and the sample surface is ground, solving the problems of impurities affecting molding and surface unevenness in existing technologies, and improving the success rate and practicality of high-strength cement sample preparation.

CN224399078UActive Publication Date: 2026-06-23DENGDIAN GROUP CEMENT
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DENGDIAN GROUP CEMENT
Filing Date
2025-07-09
Publication Date
2026-06-23

AI Technical Summary

Technical Problem

In the existing technology, the high-strength cement sample preparation device affects the molding effect when impurities are adsorbed on the surface of the extruded structure, and the surface of the molded sample is uneven, which reduces the success rate of preparation and its practicality.

Method used

The device employs a lifting box and a grinding box structure. A self-locking forward and reverse motor drives a worm gear system to rotate the extrusion plate to clean impurities. The grinding wheel then polishes the sample surface. Combined with the automated operation of the control panel, automatic cleaning and grinding are achieved.

Benefits of technology

It improved the success rate and practicality of high-strength cement sample preparation, ensured the cleanliness of the extrusion structure and the flatness of the sample surface, and improved the operating efficiency and molding quality of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high -strength cement sample preparation device, including frame, the inside installation of frame has the mounting panel, and the upper portion fixed penetration of mounting panel has multiple groups of sample cylinder, the upper and lower of mounting panel all are installed and have the lift box, one side of frame is installed and has the polishing box, the other side of frame is installed and has the control panel, the opposite face of two groups lift box all are through bearing penetration and have multiple groups of installation shaft, and the same side multiple groups installation shaft are close to the one end of mounting panel and install extrusion board all in end portion, and the same side multiple groups installation shaft are far from the one end side wall of mounting panel and all fixed sleeve joint has worm wheel, and the inside of two groups lift box all are through bearing and are installed with worm, and the side wall of two groups lift box all are installed with self -lock formula positive and negative rotation motor. Advantageous effects: the utility model discloses has lifted the box, through the lift box of setting, can automatic cleaning extrusion structure surface adsorption's impurity, has improved high -strength cement sample preparation device sample preparation's success rate.
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Description

Technical Field

[0001] This utility model relates to the field of cement sample preparation technology, and more specifically, to a high-strength cement sample preparation device. Background Technology

[0002] High-strength cement is produced using conventional processes from cement, sand, and stone raw materials, with the addition of water-reducing agents or simultaneously fly ash, mineral powder, slag, silica fume, and other additives. As a new type of building material, high-strength concrete is widely used in high-rise building structures, long-span bridge structures, and certain special structures due to its superior properties such as high compressive strength, strong deformation resistance, high density, and low porosity. In actual production of high-strength cement, a sample preparation device is required to prepare high-strength cement samples for subsequent testing.

[0003] The prior art discloses a mold for making cement samples, application number CN202022776469.8. In this invention, the high-strength cement in the sample making cylinder needs to be squeezed by an extrusion cap and an extrusion base to be formed. The extrusion structure is placed outside the air. When impurities are adsorbed on the surface of the extrusion structure, it will affect the extrusion structure to form the high-strength cement, reducing the success rate of this invention. At the same time, the surface of the formed high-strength cement sample will be uneven. There is no grinding structure, so it is impossible to treat the unevenness of the surface of the high-strength cement sample, which reduces the practicality of this invention.

[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0005] To address the shortcomings of existing technologies, this invention provides a high-strength cement sample preparation device, which has the advantages of automatically cleaning impurities adsorbed on the surface of the extrusion structure and having a grinding structure that can grind the unevenness of the surface of the high-strength cement sample, thereby solving the problems mentioned in the background technology.

[0006] To achieve the advantages of automatically cleaning impurities adsorbed on the surface of the extrusion structure and having a grinding structure capable of grinding the unevenness of the surface of high-strength cement samples, the specific technical solution adopted by this utility model is as follows:

[0007] A high-strength cement sample preparation device includes a frame, an installation plate installed inside the frame, and multiple sets of sample cylinders fixedly passing through the upper part of the installation plate. Lifting boxes are installed above and below the installation plate. A grinding box is installed on one side of the frame, and a control panel is installed on the other side. Multiple sets of installation shafts pass through the opposing surfaces of the two sets of lifting boxes via bearings. An extrusion plate is installed at the end of each set of installation shafts on the same side near the installation plate. A worm gear is fixedly sleeved on the sidewall of each set of installation shafts on the same side away from the installation plate. Worms are installed inside the two sets of lifting boxes via bearings. Self-locking forward and reverse motors are installed on the sidewalls of the two sets of lifting boxes. The output ends of the two sets of self-locking forward and reverse motors are connected to the two sets of worms respectively via couplings. A first electric telescopic rod is fixedly passed through the upper and lower parts of the frame. Two sets of T-shaped rods slide through the upper and lower parts of the frame. The telescopic end of one set of the first electric telescopic rods on the same side and one end of the two sets of T-shaped rods on the same side are fixedly connected to one set of lifting boxes on the same side.

[0008] Furthermore, one set of worm gears on the same side meshes with multiple sets of worm wheels on the same side.

[0009] Furthermore, mounting covers are installed on both the upper and lower parts of the grinding box. Bearings penetrate the shaft tubes on the inner top and bottom surfaces of the grinding box. Bearings penetrate the two sets of mounting covers at the far ends of the two sets of shaft tubes. Connecting shafts slide through the interior of both sets of shaft tubes, and two sets of clamping plates are installed on the side walls of both sets of connecting shafts. Two sets of slots are provided on the inner walls of both sets of shaft tubes. Grinding wheels are installed on the opposing ends of the two sets of connecting shafts. A drive motor and a right-angle bracket are installed on the far side of both sets of mounting covers. A second electric telescopic rod penetrates the far end of both sets of right-angle brackets. The telescopic ends of the second electric telescopic rod are connected to the far ends of the two sets of connecting shafts respectively through bearings. The output ends of the two sets of drive motors are fixedly sleeved with main gears. The side walls of the two sets of shaft tubes are fixedly sleeved with driven gears. An opening is provided on one side of the grinding box, and a sealing cover is inserted into the opening. Mounting screws slide through the front and rear end faces of the grinding box. Clamping plates are installed at the opposing ends of the two sets of mounting screws. Two sets of mounting nuts are sleeved on the side walls of the two sets of mounting screws. The two sets of drive motors and the two sets of second electric telescopic rods are electrically connected to the control panel through wires.

[0010] Furthermore, the set of main gears on the same side and the set of driven gears on the same side mesh with each other.

[0011] Furthermore, the two sets of mounting screws and the four sets of mounting nuts are threadedly engaged with each other.

[0012] Furthermore, the control panel is connected by wires to two sets of the first electric telescopic rods and two sets of the self-locking forward and reverse motors.

[0013] Furthermore, two sets of support legs are installed on both sides of the frame.

[0014] Compared with the prior art, this utility model provides a high-strength cement sample preparation device, which has the following beneficial effects:

[0015] (1) This utility model adopts a lifting box. When the high-strength cement sample preparation device is actually used, the control panel is used to make two sets of self-locking forward and reverse motors work. The output ends of the two sets of self-locking forward and reverse motors can drive two sets of worm gears to rotate. Since one set of worm gears on the same side meshes with multiple sets of worm wheels on the same side, the rotating one set of worm gears on the same side can drive multiple sets of worm wheels on the same side to rotate. The rotating multiple sets of worm wheels on the same side can make the extrusion plate on the same side rotate through the mounting shaft on the same side. Using centrifugal force, the impurities adsorbed on the surface of multiple sets of extrusion plates on the same side can be thrown off. After cleaning, the control panel is used to extend the first set of electric telescopic rods below. When the multiple sets of extrusion plates below enter the interior of multiple sets of sample tubes, the high-strength cement can be put into the interior of multiple sets of sample tubes. Then, the control panel is used to extend the first set of electric telescopic rods above. The lowered multiple sets of extrusion plates can extrude the high-strength cement inside the multiple sets of sample tubes. Through the lifting box, the impurities adsorbed on the surface of the extrusion structure can be automatically cleaned, which improves the success rate of sample preparation of the high-strength cement sample preparation device.

[0016] (2) This utility model uses a grinding box. According to the above operation, after multiple high-strength cement samples are extruded and molded, the control panel is used to shorten the upper set of first electric telescopic rods and extend the lower set of first electric telescopic rods. At this time, the multiple sets of extrusion plates that move upward can push out the molded high-strength cement samples inside the multiple sets of sample cylinders and then move them into the grinding box. Then, the two sets of clamping plates move in opposite directions. Then, the two sets of mounting screws and four sets of mounting nuts are used to cooperate with each other. The operator rotates the four sets of mounting nuts clockwise and counterclockwise by hand. When the four sets of mounting nuts contact the grinding box, the clamping and installation of the high-strength cement samples is completed. Then, the opening is blocked with a sealing cap. The control panel is used to make the two sets of drive motors work. The output of the two sets of drive motors is... The output end can drive two sets of main gears to rotate. Since one set of main gears and one set of driven gears on the same side mesh with each other, the rotating two sets of main gears can drive the two sets of driven gears to rotate. The rotating two sets of driven gears can rotate two sets of connecting shafts and two sets of grinding wheels through two sets of shaft tubes. Then, using the control panel, two sets of second electric telescopic rods can be extended, which can make the two sets of grinding wheels move in opposite directions through two sets of connecting shafts. When the two sets of grinding wheels contact the high-strength cement sample, the surface of the high-strength cement sample can be ground. The processing of other high-strength cement samples is the same. With the grinding box provided, the grinding structure can grind the unevenness of the surface of the high-strength cement sample, which improves the practicality of the high-strength cement sample preparation device. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the structure of a high-strength cement sample preparation device proposed in this utility model;

[0019] Figure 2 This is a front view of a high-strength cement sample preparation device proposed in this utility model;

[0020] Figure 3 This is a cross-sectional schematic diagram of the lifting box proposed in this utility model;

[0021] Figure 4 This is a perspective view of the shaft tube and connecting shaft proposed in this utility model;

[0022] Figure 5 This utility model proposes Figure 1 A magnified view of A in the middle.

[0023] In the picture:

[0024] 1. Frame; 2. Mounting plate; 3. Sample cylinder; 4. Lifting box; 5. Grinding box; 6. First electric telescopic rod; 7. T-shaped rod; 8. Mounting shaft; 9. Extrusion plate; 10. Worm gear; 11. Worm wheel; 12. Self-locking forward and reverse motor; 13. Mounting cover; 14. Shaft tube; 15. Connecting shaft; 16. Clamping plate; 17. Clamping slot; 18. Right angle frame; 19. Second electric telescopic rod; 20. Drive motor; 21. Main gear; 22. Driven gear; 23. Grinding wheel; 24. Opening; 25. Sealing cover; 26. Mounting screw; 27. Clamping plate; 28. Mounting nut. Detailed Implementation

[0025] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0026] According to an embodiment of the present invention, a high-strength cement sample preparation device is provided.

[0027] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figure 1-5 As shown, a high-strength cement sample preparation device according to an embodiment of the present invention includes a frame 1, an installation plate 2 installed inside the frame 1, and multiple sets of sample cylinders 3 fixedly passing through the upper part of the installation plate 2. Lifting boxes 4 are installed above and below the installation plate 2. A grinding box 5 is installed on one side of the frame 1, and a control panel is installed on the other side of the frame 1. Multiple sets of installation shafts 8 pass through the opposing surfaces of the two sets of lifting boxes 4 via bearings. A pressing plate 9 is installed at the end of the multiple sets of installation shafts 8 on the same side near the installation plate 2. A worm gear 11 is fixedly sleeved on the sidewall of the multiple sets of installation shafts 8 on the same side away from the installation plate 2. The inner walls of the two sets of lifting boxes 4... Each part is equipped with a worm gear 10 via bearings. The side walls of the two sets of lifting boxes 4 are each equipped with a self-locking forward and reverse motor 12. The output ends of the two sets of self-locking forward and reverse motors 12 are connected to the two sets of worm gears 10 via couplings. The upper and lower parts of the frame 1 are fixedly connected with a first electric telescopic rod 6. The upper and lower parts of the frame 1 are slidably connected with two sets of T-shaped rods 7. The telescopic end of the first electric telescopic rod 6 on the same side and one end of the two sets of T-shaped rods 7 on the same side are fixedly connected to a set of lifting boxes 4 on the same side. Through the lifting boxes 4, impurities adsorbed on the surface of the extrusion structure can be automatically cleaned, improving the success rate of sample preparation of the high-strength cement sample preparation device.

[0028] In one embodiment, a set of worm gears 10 on the same side meshes with multiple sets of worm wheels 11 on the same side, ensuring that the set of worm gears 10 on the same side can drive the multiple sets of worm wheels 11 on the same side to rotate.

[0029] In one embodiment, mounting covers 13 are installed on both the upper and lower parts of the grinding box 5. Bearings pass through the top and bottom surfaces of the grinding box 5 via shaft tubes 14. Bearings pass through the far ends of the two sets of shaft tubes 14 via two sets of mounting covers 13. Connecting shafts 15 slide through the interior of each set of shaft tubes 14, and two sets of clamping plates 16 are installed on the sidewalls of each set of connecting shafts 15. Two sets of slots 17 are provided on the inner walls of each set of shaft tubes 14. Grinding wheels 23 are installed on the opposing ends of each set of connecting shafts 15. A drive motor 20 and a right-angle bracket 18 are installed on the far side of each set of mounting covers 13. A second electric telescopic rod 19 passes through the far end of each set of right-angle brackets 18. The telescopic ends of the two sets of second electric telescopic rods 19 are connected to the far ends of the two sets of connecting shafts 15 via bearings. The grinding box 5 is connected at both ends. The output ends of the two sets of drive motors 20 are fixedly sleeved with main gears 21, and the side walls of the two sets of shaft tubes 14 are fixedly sleeved with driven gears 22. An opening 24 is opened on one side of the grinding box 5, and a sealing cover 25 is inserted into the inside of the opening 24. The front and rear end faces of the grinding box 5 are slidably penetrated by mounting screws 26. Clamping plates 27 are installed at the opposite ends of the two sets of mounting screws 26. Two sets of mounting nuts 28 are sleeved on the side walls of the two sets of mounting screws 26. The two sets of drive motors 20 and the two sets of second electric telescopic rods 19 are electrically connected to the control panel through wires. With the grinding box 5, which has a grinding structure, it can grind the unevenness of the surface of high-strength cement samples, thus improving the practicality of the high-strength cement sample preparation device.

[0030] In one embodiment, a set of main gears 21 and a set of driven gears 22 on the same side mesh with each other, ensuring that the set of main gears 21 on the same side can drive the set of driven gears 22 on the same side to rotate.

[0031] In one embodiment, the two sets of mounting screws 26 and the four sets of mounting nuts 28 are threaded together to facilitate adjustment of the position of the four sets of mounting nuts 28.

[0032] In one embodiment, the control panel is connected to two sets of first electric telescopic rods 6 and two sets of self-locking forward and reverse motors 12 via wires. The control circuit of the control panel can be implemented by simple programming by those skilled in the art, which is common knowledge in the art. It is only used and not modified, so the control method and circuit connection will not be described in detail.

[0033] In one embodiment, two sets of support legs are installed on both sides of the frame 1.

[0034] Working principle:

[0035] In actual use of the high-strength cement sample preparation device, the control panel is used to operate two sets of self-locking forward and reverse motors 12. The output ends of the two sets of self-locking forward and reverse motors 12 can drive two sets of worm gears 10 to rotate. Since one set of worm gears 10 on the same side meshes with multiple sets of worm wheels 11 on the same side, the rotating set of worm gears 10 on the same side can drive multiple sets of worm wheels 11 on the same side to rotate. The rotating multiple sets of worm wheels 11 on the same side can drive the extrusion plates 9 on the same side to rotate through the mounting shaft 8 on the same side. Using centrifugal force, impurities adsorbed on the surface of the multiple sets of extrusion plates 9 on the same side can be thrown off. After cleaning, the control panel is used to extend the first set of electric telescopic rods 6 below. When the multiple sets of extrusion plates 9 below enter the... When inserting high-strength cement into the multiple sample cylinders 3, the upper set of first electric telescopic rods 6 can be extended using the control panel. The lower set of extrusion plates 9 can then extrude the high-strength cement inside the sample cylinders 3. The lifting box 4 automatically cleans impurities adsorbed on the surface of the extrusion structure, improving the success rate of sample preparation using the high-strength cement sample preparation device. Furthermore, based on the above operation, after multiple high-strength cement samples are extruded and molded, the upper set of first electric telescopic rods 6 can be shortened using the control panel, and the lower set of first electric telescopic rods 6 can be extended. At this time, the lower set of extrusion plates 9 can then push out multiple sets of samples. The high-strength cement sample, formed inside sample cylinder 3, is then moved into the grinding box 5. Two sets of clamping plates 27 are then moved towards each other. Two sets of mounting screws 26 and four sets of mounting nuts 28 are threaded together. The operator manually rotates the four sets of mounting nuts 28 clockwise and counterclockwise. When the four sets of mounting nuts 28 contact the grinding box 5, the high-strength cement sample is clamped and installed. The opening 24 is then blocked with a sealing cap 25. Using the control panel, the two sets of drive motors 20 are activated. The outputs of the two sets of drive motors 20 can drive the two sets of main gears 21 to rotate. Since one set of main gears 21 on the same side and one set of driven gears 22 on the same side mesh with each other, the two sets of rotating gears... The main gear 21 can drive two sets of driven gears 22 to rotate. The rotating driven gears 22 can cause two sets of connecting shafts 15 and two sets of grinding wheels 23 to rotate through two sets of shaft tubes 14. Then, by using the control panel, two sets of second electric telescopic rods 19 can be extended, which can cause the two sets of grinding wheels 23 to move in opposite directions through the two sets of connecting shafts 15. When the two sets of grinding wheels 23 contact the high-strength cement sample, the surface of the high-strength cement sample can be ground. The processing of other high-strength cement samples is the same. The grinding box 5 is equipped with a grinding structure, which can grind the unevenness of the surface of the high-strength cement sample, thus improving the practicality of the high-strength cement sample preparation device.

[0036] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0037] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-strength cement sample preparation device, characterized in that, The system includes a frame (1), inside which a mounting plate (2) is installed. Multiple sample cylinders (3) are fixedly passed through the upper part of the mounting plate (2). Lifting boxes (4) are installed above and below the mounting plate (2). A grinding box (5) is installed on one side of the frame (1), and a control panel is installed on the other side of the frame (1). Multiple mounting shafts (8) are passed through the facing surfaces of the two sets of lifting boxes (4) by bearings. Extrusion plates (9) are installed at the ends of the multiple sets of mounting shafts (8) on the same side that are close to the mounting plate (2). A worm gear is fixedly sleeved on the sidewall of the multiple sets of mounting shafts (8) on the same side that are away from the mounting plate (2). The wheel (11) and the two sets of lifting boxes (4) are equipped with worm gears (10) through bearings. The side walls of the two sets of lifting boxes (4) are equipped with self-locking forward and reverse motors (12). The output ends of the two sets of self-locking forward and reverse motors (12) are connected to the two sets of worm gears (10) through couplings respectively. The upper and lower parts of the frame (1) are fixedly penetrated by a first electric telescopic rod (6). The upper and lower parts of the frame (1) are slidably penetrated by two sets of T-shaped rods (7). The telescopic end of the first electric telescopic rod (6) on the same side and one end of the two sets of T-shaped rods (7) on the same side are fixedly connected to the lifting box (4) on the same side.

2. The high-strength cement sample preparation device according to claim 1, characterized in that, One set of worm gears (10) on the same side meshes with multiple sets of worm wheels (11) on the same side.

3. The high-strength cement sample preparation device according to claim 1, characterized in that, The grinding box (5) is equipped with mounting covers (13) on both the upper and lower parts. The inner top and bottom surfaces of the grinding box (5) are connected by bearings through shaft tubes (14). The far ends of the two sets of shaft tubes (14) are connected by bearings through the two sets of mounting covers (13). The interior of the two sets of shaft tubes (14) is slidably connected by connecting shafts (15). The side walls of the two sets of connecting shafts (15) are equipped with two sets of clamping plates (16). The inner walls of the two sets of shaft tubes (14) are provided with two sets of slots (17). The opposing ends of the two sets of connecting shafts (15) are equipped with grinding wheels (23). The far sides of the two sets of mounting covers (13) are equipped with drive motors (20) and right-angle brackets (18). The far ends of the two sets of right-angle brackets (18) are connected by second electric telescopic rods (19). The telescopic ends of the second electric telescopic rod (19) are connected to the far ends of the two sets of connecting shafts (15) respectively through bearings. The output ends of the two sets of drive motors (20) are fixedly sleeved with main gears (21). The side walls of the two sets of shaft tubes (14) are fixedly sleeved with driven gears (22). An opening (24) is provided on one side of the grinding box (5), and a sealing cover (25) is inserted into the inside of the opening (24). The front and rear end faces of the grinding box (5) are slidably penetrated by mounting screws (26). The opposing ends of the two sets of mounting screws (26) are each equipped with clamps (27). The side walls of the two sets of mounting screws (26) are each sleeved with two sets of mounting nuts (28). The two sets of drive motors (20) and the two sets of second electric telescopic rods (19) are electrically connected to the control panel through wires.

4. The high-strength cement sample preparation device according to claim 3, characterized in that, The main gear (21) and the driven gear (22) on the same side mesh with each other.

5. The high-strength cement sample preparation device according to claim 3, characterized in that, The two sets of mounting screws (26) and the four sets of mounting nuts (28) are threadedly engaged with each other.

6. The high-strength cement sample preparation device according to claim 1, characterized in that, The control panel is connected by wires to two sets of the first electric telescopic rods (6) and two sets of the self-locking forward and reverse motors (12).

7. The high-strength cement sample preparation device according to claim 1, characterized in that, Two sets of support legs are installed on both sides of the frame (1).