A high-power wind power vertical coil winding plug-in type winding form
By designing a multi-hole plate base and support base, the problem of time-consuming installation and inconvenient disassembly of insert-type winding dies is solved, realizing the convenience of quick disassembly and repositioning, and improving the flexibility and practicality of winding dies.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU GUANLONG MAGNET WIRE
- Filing Date
- 2025-07-31
- Publication Date
- 2026-06-23
AI Technical Summary
Existing insert-type winding molds are time-consuming to install and fix, and lack flexibility in quick disassembly and repositioning.
It adopts a structure consisting of a perforated plate base, support base, insert plate, limit rod and locking rod, and achieves flexible adjustment and quick assembly and disassembly of the support base through the cooperation of slider and limit steel ball.
It enables flexible and convenient installation and disassembly of the insert-type winding mold, with fast position change speed, robust structure, and improved assembly flexibility and practicality.
Smart Images

Figure CN224400216U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of insert-type winding mold technology, and in particular to an insert-type winding mold for high-power wind turbine vertical winding coils. Background Technology
[0002] Insert-type winding dies are specialized tooling fixtures used for coil winding in the manufacture of electromagnetic equipment such as motors and transformers. Their core feature is the ability to form coils of different specifications through a flexibly combinable insert structure. The die typically consists of a base, several insert units, and fastening components. The insert units can be replaced or their arrangement adjusted according to the coil's number of turns, size, and shape requirements, creating a winding space that precisely matches the coil's parameters through precise positioning.
[0003] Existing insert-type winding molds are time-consuming to install and fix, and lack flexibility in quick disassembly and repositioning. Utility Model Content
[0004] The purpose of this invention is to provide a plug-in type winding mold for high-power wind turbine vertical winding coils that can flexibly and conveniently change positions, while also offering strong convenience in the rapid assembly and disassembly of the fastening structure.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] A high-power wind turbine vertical winding coil insert type winding mold includes a perforated plate base, a plurality of support seats are installed on the upper surface of the perforated plate base, inserts are inserted into the upper end of the support seats, the support seats include a base body, a slide rail is provided on the lower end surface of the base body, a slider is slidably sleeved on the outside of the slide rail, a first limiting rod is fixedly connected to the lower surface of the slider, and a second limiting rod is fixedly connected to the lower end surface of the base body.
[0007] By adopting the above technical solution, the installation position can be flexibly adjusted, the entire disassembly and assembly operation is flexible and convenient, the structure is solid, and the position change speed is fast.
[0008] Furthermore, a socket is provided on the upper surface of the base, and a connecting end is integrally connected to one end of the insert, the connecting end being inserted into the socket.
[0009] By adopting the above technical solution, the installation of the insert is facilitated.
[0010] Furthermore, a sliding hole is provided at the middle position of the second limiting rod, and a through hole is provided at a symmetrical position on the side surface of the second limiting rod, and the through hole communicates with the sliding hole. Two limiting steel balls are installed inside the second limiting rod, and a locking rod is slidably installed in the sliding hole of the second limiting rod. The two limiting steel balls are distributed on both sides of the second limiting rod.
[0011] By adopting the above technical solution, the limiting steel ball can be used to lock the second limiting rod.
[0012] Furthermore, two symmetrically distributed port stops are bolted to the sliding hole port at the central axis position of the second limiting rod.
[0013] By adopting the above technical solution, the locking rod can slide stably.
[0014] Furthermore, a rectangular groove is provided on the side surface of the seat, and a limit stop is installed inside the rectangular groove by bolts.
[0015] By adopting the above technical solution, the slider can be effectively prevented from falling off.
[0016] Furthermore, the insert has an elliptical cross-section, and a handle groove is provided on the upper part of the side surface of the insert.
[0017] By adopting the above technical solution, the insert can be easily disassembled and assembled, and the entire insert structure has high strength.
[0018] In summary, the beneficial technical effects of this utility model are as follows:
[0019] 1. This utility model can flexibly adjust the position of the support base according to the size and shape of the coil to be wound, so as to assemble the required shape. Then, the insert is inserted into the support base, and then the vertical winding device can be used to wind the coil outside the insert. After the winding is completed, the insert can be flexibly pulled out, which is convenient for demolding the wound coil. The whole assembly is highly flexible and practical.
[0020] 2. This utility model allows for the movement of a slider based on the position of the mounting hole during support installation. The first and second limiting rods are then inserted into the through holes of the multi-hole plate base. Next, the locking rod is pressed down, causing the two limiting steel balls inside the second limiting rod to effectively abut against the through holes on the side surface of the second limiting rod. At this point, the limiting steel balls effectively lock the second limiting rod into the through holes of the multi-hole plate base, ensuring a secure connection and convenient installation. When disassembly is required, the locking rod is first pulled up, and then the entire support base can be disassembled. This further improves assembly flexibility and practicality. Attached Figure Description
[0021] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0022] Figure 2 This utility model Figure 1 Enlarged view of point A;
[0023] Figure 3This is a schematic diagram showing the positions of the limiting steel ball and the locking rod of this utility model.
[0024] In the diagram: 1. Perforated plate base; 2. Support base; 3. Insert plate; 4. Connecting end; 5. Base body; 6. Slide rail; 7. Slider; 8. Limiting block; 9. First limiting rod; 10. Second limiting rod; 11. Limiting steel ball; 12. Locking rod; 13. Port stop. Detailed Implementation
[0025] The method of this utility model will be further described in detail below with reference to the accompanying drawings.
[0026] Reference Figure 1 , Figure 2 A high-power wind turbine vertical winding coil insert-type winding mold includes a perforated plate base 1. Multiple support bases 2 are mounted on the upper surface of the perforated plate base 1. Inserts 3 are inserted into the upper ends of the support bases 2. Each support base 2 includes a base body 5. A slide rail 6 is provided on the lower end face of the base body 5. A slider 7 is slidably sleeved on the outside of the slide rail 6. A first limiting rod 9 is fixedly connected to the lower surface of the slider 7. A second limiting rod 10 is fixedly connected to the lower end face of the base body 5. An insertion hole is provided on the upper end face of the base body 5. One end of each insert 3 is integrally connected to a connecting end 4, which is inserted into the insertion hole. A rectangular groove is provided on the side surface of 5, and a limit stop 8 is installed inside the rectangular groove by bolts. The cross-section of the insert 3 is elliptical, and a handle groove is provided on the upper part of the side surface of the insert 3. The position of the support base 2 can be flexibly adjusted according to the size and shape of the coil to be wound, so as to assemble the required shape. Then the insert 3 is inserted into the support base 2, and then the vertical winding device can be used to wind the coil outside the insert 3. After the winding is completed, the insert 3 can be flexibly pulled out, which is convenient for demolding the wound coil. The whole assembly is highly flexible and practical.
[0027] Reference Figure 2 , Figure 3A sliding hole is provided at the middle position of the second limiting rod 10. A through hole is provided at a symmetrical position on the side surface of the second limiting rod 10, and the through hole communicates with the sliding hole. Two limiting steel balls 11 are installed inside the second limiting rod 10. A locking rod 12 is slidably installed in the sliding hole of the second limiting rod 10. The two limiting steel balls 11 are distributed on both sides of the second limiting rod 10. Two symmetrically distributed port stops 13 are bolted to the sliding hole port at the central axis position of the second limiting rod 10. These stops can be adjusted according to the position of the installation hole when installing the support base 2. Block 7 moves, and then the first limiting rod 9 and the second limiting rod 10 are inserted into the through hole of the perforated plate base 1. Then, the locking rod 12 is pressed down, so that the two limiting steel balls 11 inside the second limiting rod 10 can effectively abut against the through hole on the side surface of the second limiting rod 10. At this time, the limiting steel balls 11 can effectively lock the second limiting rod 10 into the through hole of the perforated plate base 1, making the connection firm and easy to install. When disassembly is required, first pull the locking rod 12, and then the entire support base 2 can be disassembled. The assembly flexibility and practicality are further improved.
[0028] Working principle: In use, first install the perforated plate base 1 at the designated position. Adjust the position of the support base 2 flexibly according to the required coil size and shape to assemble the desired shape. During installation, move the slider 7 according to the position of the installation hole. Then, insert the first limiting rod 9 and the second limiting rod 10 into the through hole of the perforated plate base 1. Next, press down the locking rod 12 so that the two limiting steel balls 11 inside the second limiting rod 10 can effectively abut against the through hole on the side surface of the second limiting rod 10. At this time, the limiting... The positioning steel ball 11 can effectively lock the second limiting rod 10 in the through hole of the perforated plate seat 1. Then, the insert 3 is inserted into the support seat 2. At this time, the connecting end 4 of one end of the insert 3 is inserted into the insertion hole on the end face of the seat body 5. The installation of the insert 3 can be completed. Then, the winding operation can be performed. After the winding is completed, the insert 3 can be pulled out. Then, the demolding operation can be performed conveniently. When it is necessary to adjust the position of the support seat 2, first pull up the locking rod 12 to release the limitation of the two limiting steel balls 11, and then directly pull out the support seat 2.
[0029] The embodiments described herein are preferred embodiments of this utility model and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape, and principle of this utility model should be included within the scope of protection of this utility model.
Claims
1. A high-power wind power vertical coil winding plug-in segment winding form comprising a perforated plate base (1), characterized in that: Multiple support seats (2) are installed on the upper surface of the perforated plate base (1). Inserts (3) are inserted into the upper end of the support seats (2). The support seats (2) include a base body (5). A slide rail (6) is provided on the lower end surface of the base body (5). A slider (7) is slidably sleeved on the outside of the slide rail (6). A first limiting rod (9) is fixedly connected to the lower surface of the slider (7). A second limiting rod (10) is fixedly connected to the lower end surface of the base body (5).
2. The insert type winding former for large power wind power vertical coil according to claim 1, characterized in that: The upper surface of the base (5) is provided with a socket, and one end of the insert (3) is integrally connected to a connecting end (4), which is inserted into the socket.
3. The insert-type winding mold for high-power wind turbine vertical winding coils according to claim 1, characterized in that: A sliding hole is provided at the middle position of the second limiting rod (10), and a through hole is provided at the symmetrical position of the side surface of the second limiting rod (10), and the through hole communicates with the sliding hole. Two limiting steel balls (11) are installed inside the second limiting rod (10), and a locking rod (12) is slidably installed in the sliding hole of the second limiting rod (10). The two limiting steel balls (11) are distributed on both sides of the second limiting rod (10).
4. The insert-type winding mold for high-power wind turbine vertical winding coils according to claim 3, characterized in that: Two symmetrically distributed port blocks (13) are installed at the sliding hole port of the second limiting rod (10) at the central axis position by bolts.
5. A insert-type winding mold for high-power wind turbine vertical winding coils according to claim 1, characterized in that: A rectangular groove is provided on the side surface of the seat (5), and a limit stop (8) is installed inside the rectangular groove by bolts.
6. The insert-type winding mold for high-power wind turbine vertical winding coils according to claim 1, characterized in that: The cross-section of the insert (3) is elliptical, and a handle groove is provided on the upper part of the side surface of the insert (3).