A photovoltaic system and an intermediate pressure joint assembly therefor

Abstract

The utility model relates to a kind of photovoltaic system and intermediate pressure assembly, including intermediate pressure plate, baffle, fastener;Baffle both sides have upper flanging, and at least two component frames are carried on the both sides upper flanging between baffle top surface;Intermediate pressure plate has the fixed groove of concave and the outer flanging of both sides bending, each component frame is distributed in the both sides of fixed groove, and is clamped between outer flanging and baffle;Fastener is fixed on support after sequentially passing through intermediate pressure plate and baffle;Baffle is provided with the first limiting structure that is embedded towards up and fixed between each component frame and / or the second limiting structure that is embedded towards down and fixed in support.The structure of the utility model, on the basis of baffle and intermediate pressure plate are clamped to form integral stress in up and down, realize baffle horizontal direction displacement limiting, further strengthen the overall firmness of assembly.

Description

Technical Field

[0001] This utility model relates to the installation structure of a photovoltaic system, and more particularly to the intermediate pressing assembly of a photovoltaic system. Background Technology

[0002] CN221058236U provides a frame component mounting device for a photovoltaic system, wherein a middle pressure plate presses the bottom supports of the left and right photovoltaic frames, and the bottom pressing method is difficult to guarantee the structural integrity of the assembly.

[0003] In the photovoltaic module installation structure CN211429254U previously applied for by our company, in the intermediate assembly scheme, the module frame is located between the outer flange of the middle pressure plate and the baffle, and the outer flanges on both sides are pressed from the top of the bottom module frame. Compared with the above scheme, it can improve the overall firmness of the assembly. However, due to the horizontal displacement of the baffle, the firmness performance of the assembly can be further optimized. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an intermediate pressing assembly for a photovoltaic system.

[0005] The intermediate pressing assembly of the photovoltaic system of this utility model includes an intermediate pressing plate, a baffle, and fasteners; the baffle has upturned edges on both sides, and at least two component frames are supported between the upturned edges on both sides of the top surface of the baffle; the intermediate pressing plate has a recessed fixing groove and outwardly bent edges on both sides, and each component frame is distributed on both sides of the fixing groove and sandwiched between the outwardly bent edges and the baffle; the fasteners pass through the intermediate pressing plate and the baffle in sequence and fix both to the support member; the baffle is provided with a first limiting structure that is embedded upward and fixed between each component frame and / or a second limiting structure that is embedded downward and fixed to the support member.

[0006] The intermediate pressing assembly provided by this utility model also includes the following auxiliary technical solutions:

[0007] The first limiting structure is a protrusion formed by bending the middle of the baffle. The protrusion is embedded upward into the middle of the bottom of the component frame and forms a horizontal limiting with the left and right upper flanges. The second limiting structure is configured as a lower flange formed by bending the two sides of the baffle downward for tightly fitting outside the support member. The second limiting structure is configured as a groove formed by the bottom of the baffle for tightly fitting into the support member.

[0008] The intermediate pressure plate has a fixing groove, and the first limiting structure of the baffle has through holes for fasteners to pass through. The through holes are round holes, horizontal elongated holes, or vertical elongated holes.

[0009] The upper flange has its edge bent inward to form an inner flange, or the upper flange forms a 90° or 45° angle with the baffle.

[0010] The edges of the outward-turned edge are protected by rounded corners, slopes, or bends.

[0011] The outer flange of the pressing component frame has shot-peened anti-slip, toothed anti-slip, or mesh anti-slip features.

[0012] The intermediate pressure plate is equipped with structural reinforcements. These reinforcements include one or more combinations of downward pressure reinforcements, triangular reinforcements, louvered reinforcements, bent reinforcements, raised strip reinforcements, and boss reinforcements.

[0013] A photovoltaic system is also provided, which is installed using the aforementioned intermediate pressing assembly.

[0014] The implementation of this utility model has the following technical effects:

[0015] The structure of this utility model, based on the overall force-bearing structure formed by the upper and lower clamping of the baffle and the intermediate pressure plate, achieves horizontal displacement limitation of the baffle by embedding and fixing it between the frames of each component upward and / or embedding and fixing it to the support component downward. Compared with the existing photovoltaic module installation structure, it can further enhance the overall robustness of the assembly. Attached Figure Description

[0016] Figure 1 a A three-dimensional view of the intermediate press-fit assembly of the photovoltaic system structure is provided. Figure 1 b A front view of the intermediate press-fit assembly is provided. Figure 1 c A side view of the intermediate press-fit assembly is given. Figure 1 d The intermediate pressure plate structure is given. Figure 1 e The baffle structure is given.

[0017] Figure 2 The structural diagrams of the first limiting structure and the second limiting structure are given. B-1 shows a schematic diagram of the first limiting structure, B-2 shows a first schematic diagram of the second limiting structure, and B-3 shows a second schematic diagram of the second limiting structure.

[0018] Figure 3 Various design styles for the through holes in the intermediate pressure plate are given. Figure 4 Various design styles for the through holes of the baffle are given.

[0019] Figure 5 Various design styles of the baffle's upper flange are given. Among them, A1A2-1 shows the inner flange structure, A1A2-2 shows the upper flange forming a 90° angle with the baffle, and A1A2-3 shows the upper flange forming a 45° angle with the baffle.

[0020] Figure 6Various design styles for anti-slip treatment of the outer flange of the middle pressure plate are given. Among them, A1A2-1 shows shot peening anti-slip, A1A2-2 shows toothed anti-slip, and A1A2-3 shows mesh anti-slip.

[0021] Figure 7 Various design styles for the outer flange protection of the middle pressure plate are given. Among them, A1A2-4 shows the rounded corner protection, A1A2-5 shows the slope protection, and A1A2-6 shows the corner bending protection.

[0022] Figure 8 The reinforcing structure located on the side of the groove in the middle pressure plate is shown. B1 B2-1 shows the downward reinforcing rib, B1 B2-2 shows the triangular reinforcing rib, and B1 B2-3 shows the louvered reinforcing rib.

[0023] Figure 9 The reinforcing structure located on the bottom surface of the groove in the intermediate pressure plate is shown, wherein C-1 indicates a bent reinforcing rib, C-2 indicates a raised reinforcing rib, and C-3 indicates a boss reinforcing rib. Detailed Implementation

[0024] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0025] like Figures 1 a to 1 e As shown, the intermediate pressing assembly of this utility model includes an intermediate pressing plate 100, a baffle 200, and fasteners 300.

[0026] The baffle 200 has upturned edges 201 on both sides for fixing the photovoltaic module frame 410, 420. The upturned edges 201 are supported between the two upturned edges 201 on the top surface of the baffle 200, and the upturned edges 201 form the bottom outer side stops of the module frame 410, 42.

[0027] The middle pressure plate 100 has a recessed fixing groove 110 and outward flanges 120 bent out on both sides. The component frames 410 and 420 are respectively located on both sides of the fixing groove 110. The component frames 410 and 420 are located between the outward flanges 120 and the baffle 200, clamping the component frames together vertically.

[0028] Fastener 300 passes through intermediate pressure plate 100 and baffle 200 in sequence and then fixes them to support member 500.

[0029] The bottom surface B of the baffle 200 is provided with an upward-facing first limiting structure that is embedded and fixed between the frames of each component and / or a downward-facing second limiting structure that is embedded and fixed to the support member 500.

[0030] like Figure 2In B-1, the first limiting structure uses a protrusion 210 formed by bending the middle of the baffle 200. The protrusion 210 faces upward and is precisely embedded in the middle of the bottom of the component frame 410, 420, forming a horizontal limit with the left and right upper flanges 201. At the same time, multiple bends form structural reinforcement. Figure 2 B-2, the second limiting structure is used to fit the support member 500, and is configured as a downwardly bent flange 220 formed by bending the two sides of the baffle 200 downwards for tightly fitting around the support member 500. The two downwardly bent flanges 220 are fastened to the outer wall of the support member 500 to achieve relative fixation. For example... Figure 2 B-3, the second limiting structure may also include a groove 230 formed by the recessed bottom of the baffle 200 for tight fitting into the support 500.

[0031] Based on the overall force-bearing structure formed by the upper and lower clamping of the baffle and the intermediate pressure plate, the baffle is embedded and fixed between the frame of each component with its upper face facing up and / or embedded and fixed to the support component with its lower face facing down, thereby realizing the horizontal displacement limit of the baffle. Compared with the existing photovoltaic module installation structure, it can further enhance the overall robustness of the assembly.

[0032] In an optional embodiment, through holes for fasteners 300 to pass through are provided in the fixing groove 110 of the intermediate pressure plate 100 and on the first limiting structure of the baffle 200. Figure 3 and Figure 4 As shown, the through hole is a round hole, a horizontal elongated hole, or a vertical elongated hole. Fastener 300 passes through the middle of the component frame 410 and 420 to balance the left and right clamping forces.

[0033] In one alternative embodiment, such as Figure 5 In A1A2-1, the edge of the upper flange 201 is bent inward to form an inner flange, which serves as a hook to hold the outer support of the component frame, or, as... Figure 5 In A1A2-2, the upper flange 201 forms a 90° angle with the baffle 200, or, as... Figure 5 In A1A2-3, the upper flange 201 forms a 45° angle with the baffle 200.

[0034] In an optional embodiment, the outer flange 120 of the intermediate pressure plate 100 has anti-slip surfaces A1 and A2 for pressing the component frame, such as... Figure 6 The shot peening anti-slip method described in A1A2-1, or, as Figure 6 The toothed anti-slip surface shown in A1A2-2, or, as... Figure 6 The textured anti-slip surface shown in A1A2-3.

[0035] In an optional embodiment, to avoid scratching the edge clamping surface, such as Figure 7 For A1A2-4, the edges of the outward-facing flange are rounded for protection, or, as... Figure 7For A1A2-5, the outer edge should be protected with a slope, or, as... Figure 7 A1A2-6, outer edge corner bending protection to avoid air gaps.

[0036] In an optional embodiment, the intermediate pressure plate 100 is provided with structural reinforcements to enhance the rigidity and strength of the parts. The structural reinforcements may include reinforcing structures located on the recessed sides B1 and B2 of the intermediate pressure plate 100, such as... Figure 8 The downward-pressing stiffeners shown in B1 and B2-1, such as Figure 8 The triangular reinforcing ribs shown in B1 and B2-2, such as Figure 8 The louvered reinforcing ribs shown in B1 and B2-3, and the reinforcing structure located on the bottom surface C of the intermediate pressure plate 100, as shown in B1 and B2-3, are examples of this. Figure 9 The bent reinforcing rib shown in C-1, such as Figure 9 The raised reinforcing rib shown in C-2, such as Figure 9 The boss reinforcing rib shown in C-3, and the various combinations mentioned above.

[0037] This utility model also provides a photovoltaic system in which the above-mentioned intermediate pressing assembly is used to install the two side frames.

[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.

Claims

1. An intermediate pressing assembly for a photovoltaic system, comprising an intermediate pressing plate, a baffle, and fasteners; the baffle has upward-curved edges on both sides, and at least two component frames are supported between the upward-curved edges on the top surface of the baffle; the intermediate pressing plate has a recessed fixing groove and outward-curved edges on both sides, and each component frame is distributed on both sides of the fixing groove and sandwiched between the outward-curved edges and the baffle; the fasteners pass through the intermediate pressing plate and the baffle in sequence and then fix both to a support member; characterized in that: The baffle is provided with a first limiting structure that is embedded upward and fixed between the frames of each component, and / or a second limiting structure that is embedded downward and fixed to the support member.

2. The intermediate press-fit assembly according to claim 1, characterized in that: The first limiting structure is a protrusion formed by bending the middle of the baffle. The protrusion is embedded upward into the middle of the bottom of the component frame and forms a horizontal limiting with the left and right upper flanges. The second limiting structure is configured as a lower flange formed by bending the two sides of the baffle downward for tightly fitting outside the support member. The second limiting structure is configured as a groove formed by the bottom of the baffle for tightly fitting into the support member.

3. The intermediate press-fit assembly according to claim 1, characterized in that: Both the fixing groove of the intermediate pressure plate and the first limiting structure of the baffle are provided with through holes for fasteners to pass through.

4. The intermediate press-fit assembly according to claim 3, characterized in that: The through hole can be a round hole, a horizontally elongated hole, or a vertically elongated hole.

5. The intermediate press-fit assembly according to claim 1, characterized in that: The edge of the upper flange is bent inward to form an inner flange, or the upper flange forms a 90° or 45° angle with the baffle.

6. The intermediate press-fit assembly according to claim 1, characterized in that: The edges of the outward-turned edge are protected by rounded corners, slopes, or bends.

7. The intermediate press-fit assembly according to claim 1, characterized in that: The outer flange of the pressing component frame has shot-blasted anti-slip, serrated anti-slip, or textured anti-slip features.

8. The intermediate press-fit assembly according to claim 1, characterized in that: The intermediate pressure plate is equipped with structural reinforcements.

9. The intermediate press-fit assembly according to claim 8, characterized in that, The structural reinforcement includes one or more of the following: downward pressure reinforcement, triangular reinforcement, louvered reinforcement, bent reinforcement, raised strip reinforcement, and boss reinforcement.

10. A photovoltaic system, characterized in that, The photovoltaic system is installed using the intermediate pressing assembly as described in any one of claims 1-8.

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