A ZJ119 type cigarette making machine filter rod deflector roller structure
By using a detachable connector to connect the drive shaft and the guide roller in the filter rod deflector roller structure of the ZJ119 cigarette machine, the problems of large disassembly workload and long maintenance time are solved, achieving efficient maintenance and production continuity.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HONGYUN HONGHE TOBACCO (GRP) CO LTD
- Filing Date
- 2025-07-14
- Publication Date
- 2026-06-26
AI Technical Summary
The disassembly of the filter rod guide roller of the ZJ119 cigarette machine is labor-intensive, time-consuming, and inefficient, affecting equipment efficiency and production continuity.
The drive shaft and the guide roller are detachably connected by a first connecting plate and a second connecting plate via a connector, which reduces the amount of disassembly work, allows for the separate disassembly of the drive shaft or the guide roller, reduces maintenance time, and improves maintenance efficiency.
The detachable connection structure reduces disassembly workload, shortens maintenance time, improves maintenance efficiency and equipment utilization, and ensures production continuity.
Smart Images

Figure CN224402890U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tobacco manufacturing technology, and in particular to a filter rod deflector roller structure for a ZJ119 type cigarette machine. Background Technology
[0002] The ZJ119 cigarette machine filter rod guide roller is driven by a toothed belt. When the toothed belt breaks or the guide roller is damaged, the drive shaft, guide roller and toothed belt need to be removed at the same time. The disassembly workload is large, the maintenance time is long, the maintenance efficiency is low, and the equipment efficiency is greatly lost.
[0003] Therefore, there is an urgent need for a ZJ119 type cigarette machine filter rod deflector roller structure to solve the above-mentioned technical problems. Utility Model Content
[0004] The purpose of this utility model is to propose a ZJ119 cigarette machine filter rod deflector roller structure, which can reduce disassembly workload, shorten maintenance time, improve maintenance efficiency, and improve equipment utilization and production continuity.
[0005] To achieve this objective, the present invention adopts the following technical solution:
[0006] A filter rod deflector roller structure for a ZJ119 cigarette machine is disclosed. The ZJ119 cigarette machine includes a frame, a drive shaft, a deflector roller, and a toothed belt. The drive shaft and the deflector roller are rotatably connected to the frame. The toothed belt is wound around the drive shaft and the deflector roller. The ZJ119 cigarette machine filter rod deflector roller structure includes a first connecting plate, a second connecting plate, and a connecting member. The first connecting plate is mounted on the frame, the drive shaft is rotatably connected to the first connecting plate, the second connecting plate is mounted on the frame, the deflector roller is rotatably connected to the second connecting plate, and the two ends of the connecting member are detachably connected to the first connecting plate and the second connecting plate, respectively.
[0007] As a preferred technical solution of the ZJ119 cigarette machine filter rod deflector roller structure, the first connecting plate is provided with a first groove, the second connecting plate is provided with a second groove, the first groove and the second groove together form an installation groove, and the connecting member can be set in the installation groove.
[0008] As a preferred technical solution of the ZJ119 cigarette machine filter rod deflector roller structure, the ZJ119 cigarette machine filter rod deflector roller structure further includes several mounting components, some of which can pass through the connector and connect to the groove wall of the first groove, and other of which can pass through the connector and connect to the groove wall of the second groove.
[0009] As a preferred technical solution for the above-mentioned ZJ119 cigarette machine filter rod deflector roller structure, the mounting component is the first bolt.
[0010] As a preferred technical solution of the ZJ119 cigarette machine filter rod deflector roller structure, the first connecting plate is provided with a first connecting hole, and the transmission shaft rotatably passes through the first connecting hole; the second connecting plate is provided with a second connecting hole, and the deflector roller rotatably passes through the second connecting hole.
[0011] As a preferred technical solution of the ZJ119 cigarette machine filter rod deflector roller structure, the ZJ119 cigarette machine filter rod deflector roller structure further includes an adjusting member. The second connecting plate is provided with an adjusting groove, which sequentially penetrates the side wall of the second connecting plate and the hole wall of the second connecting hole, so that the second connecting plate has a first adjusting surface and a second adjusting surface that are spaced apart and opposite to each other. One end of the adjusting member can pass through the first adjusting surface and connect to the second adjusting surface to adjust the distance between the first adjusting surface and the second adjusting surface.
[0012] As a preferred technical solution of the ZJ119 cigarette machine filter rod deflector roller structure mentioned above, the second connecting plate is provided with a notch, and the other end of the adjusting member is disposed in the notch.
[0013] As a preferred technical solution for the above-mentioned ZJ119 cigarette machine filter rod deflector roller structure, the adjusting component is the second bolt.
[0014] As a preferred technical solution for the above-mentioned ZJ119 cigarette machine filter rod deflector roller structure, the connecting member is rectangular.
[0015] As a preferred technical solution for the above-mentioned ZJ119 cigarette machine filter rod deflector roller structure, the length of the connector is 60mm and the width of the connector is 30mm.
[0016] The beneficial effects of this utility model are:
[0017] This utility model provides a filter rod deflector roller structure for a ZJ119 cigarette machine. The ZJ119 cigarette machine includes a frame, a drive shaft, a deflector roller, and a toothed belt. Both the drive shaft and the deflector roller are rotatably connected to the frame. The toothed belt is wound around the drive shaft and the deflector roller. The ZJ119 cigarette machine filter rod deflector roller structure includes a first connecting plate, a second connecting plate, and a connecting member. The first connecting plate is mounted on the frame, the drive shaft is rotatably connected to the first connecting plate, the second connecting plate is mounted on the frame, and the deflector roller is rotatably connected to the second connecting plate. Both ends of the connecting member are detachably connected to the first and second connecting plates, respectively. Compared to existing technologies, this structure connects the drive shaft to the first connecting plate and the deflector roller to the second connecting plate via the connecting member, achieving a detachable connection between the drive shaft and the deflector roller. When maintenance is required, the drive shaft or the deflector roller can be disassembled individually, reducing disassembly workload, shortening maintenance time, improving maintenance efficiency, and enhancing equipment utilization and production continuity. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the embodiments of this utility model and these drawings without creative effort.
[0019] Figure 1 This is a first structural schematic diagram of the first connecting plate and the second connecting plate provided in an embodiment of the present utility model;
[0020] Figure 2 This is a second structural schematic diagram of the first connecting plate and the second connecting plate provided in an embodiment of the present utility model;
[0021] Figure 3 This is a structural schematic diagram of the connector provided in an embodiment of the present utility model.
[0022] In the picture:
[0023] 1. First connecting plate; 11. First groove; 12. First connecting hole;
[0024] 2. Second connecting plate; 21. Second groove; 22. Second connecting hole; 23. Adjusting groove; 24. Notch;
[0025] 3. Connector; 31. First through hole; 32. Second through hole. Detailed Implementation
[0026] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.
[0027] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0028] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0029] In the description of this embodiment, the terms "upper," "lower," "left," and "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.
[0030] like Figures 1 to 3As shown, this utility model provides a filter rod deflector roller structure for a ZJ119 cigarette machine. The ZJ119 cigarette machine includes a frame, a drive shaft, a deflector roller, and a toothed belt. The drive shaft and the deflector roller are rotatably connected to the frame. The toothed belt is wound around the drive shaft and the deflector roller. The filter rod deflector roller structure of the ZJ119 cigarette machine includes a first connecting plate 1, a second connecting plate 2, and a connecting member 3. The first connecting plate 1 is mounted on the frame, the drive shaft is rotatably connected to the first connecting plate 1, the second connecting plate 2 is mounted on the frame, the deflector roller is rotatably connected to the second connecting plate 2, and the two ends of the connecting member 3 are detachably connected to the first connecting plate 1 and the second connecting plate 2, respectively. Compared with the existing technology, the first connecting plate 1 of this structure connects to the drive shaft, and the second connecting plate 2 connects to the guide roller. The first connecting plate 1 and the second connecting plate 2 are connected by the connector 3 to realize the detachable connection between the drive shaft and the guide roller. When maintenance is required, the drive shaft or the guide roller can be disassembled separately, reducing the amount of disassembly work, reducing maintenance time, improving maintenance efficiency, and improving equipment utilization and production continuity.
[0031] Optionally, the first connecting plate 1 is provided with a first groove 11, and the second connecting plate 2 is provided with a second groove 21. The first groove 11 and the second groove 21 together form an installation groove, and the connector 3 can be set in the installation groove. The shape and size of the installation groove are the same as the shape and size of the connector 3, so as to realize the positioning and installation of the connector 3.
[0032] Optionally, the ZJ119 cigarette machine filter rod deflector roller structure also includes several mounting components. Some of these mounting components can pass through the connector 3 and connect to the wall of the first groove 11, while others can pass through the connector 3 and connect to the wall of the second groove 21. Specifically, in this embodiment, the ZJ119 cigarette machine filter rod deflector roller structure has two mounting components. One mounting component can pass through the connector 3 and be threadedly connected to the wall of the first groove 11, while the other mounting component can pass through the connector 3 and be threadedly connected to the wall of the second groove 21, thus improving the stability of the deflector roller structure. Of course, in other embodiments, the number and distribution of mounting components are set according to the actual scenario, and will not be elaborated here. Further, the mounting component is a first bolt.
[0033] Optionally, one end of the connector 3 is provided with a first through hole 31, and the first groove 11 is provided with a threaded hole. One of the mounting parts can pass through the first through hole 31 and be threadedly connected to the wall of the threaded hole. The other end of the connector 3 is provided with a second through hole 32, and the second groove 21 is provided with a threaded hole. Another mounting part can pass through the second through hole 32 and be threadedly connected to the wall of the threaded hole. Further, the second through hole 32 is an oblong hole, the length of which extends along the length of the second connecting plate 2. The mounting part can move along the wall of the oblong hole, thereby adjusting the distance between the first connecting plate 1 and the second connecting plate 2, and thus adjusting the distance between the drive shaft and the guide roller, thereby tensioning the toothed belt.
[0034] Optionally, the first connecting plate 1 is provided with a first connecting hole 12, through which the drive shaft rotatably passes; the second connecting plate 2 is provided with a second connecting hole 22, through which the guide roller rotatably passes. Specifically, a first bearing is provided between the wall of the first connecting hole 12 and the drive shaft, and a second bearing is provided between the wall of the second connecting hole 22 and the guide roller. This reduces the friction between the drive shaft and the guide roller, facilitating their rotation.
[0035] Optionally, the ZJ119 cigarette machine filter rod deflector roller structure also includes an adjusting component. The second connecting plate 2 is provided with an adjusting groove 23, which sequentially penetrates the side wall of the second connecting plate 2 and the hole wall of the second connecting hole 22, so that the second connecting plate 2 has a first adjusting surface and a second adjusting surface that are spaced apart and opposite to each other. One end of the adjusting component can pass through the first adjusting surface and connect to the second adjusting surface to adjust the distance between the first adjusting surface and the second adjusting surface. Specifically, the outer ring of the first bearing is interference-fitted with the hole wall of the first connecting hole 12, the inner ring of the first bearing is fixedly connected to the drive shaft, and the inner ring of the second bearing is fixedly connected to the deflector roller. One end of the adjusting component passes through the first adjusting surface and connects to the second adjusting surface, and can adjust the distance between the first adjusting surface and the second adjusting surface, thereby adjusting the size of the second connecting hole 22. When the diameter of the second connecting hole 22 decreases, it can squeeze and fix the outer ring of the second bearing. When the diameter of the second connecting hole 22 increases, it can release the outer ring of the second bearing, facilitating the disassembly of the second bearing.
[0036] Optionally, the second connecting plate 2 is provided with a notch 24, and the other end of the adjusting member is disposed within the notch 24, which can prevent the adjusting member from being exposed and avoid interfering with the operation of other components of the ZJ119 cigarette machine. Further, the adjusting member is a second bolt.
[0037] Optionally, the connector 3 is rectangular. Specifically, the mounting groove is rectangular, so that the connector 3 fits snugly against the groove wall. Of course, in some other embodiments, the shape of the connector 3 can be consistent with the existing shape of the mounting groove, and the specific shape is not further limited, but determined according to the actual situation.
[0038] Optionally, in this embodiment, the connector 3 has a length of 60mm, a width of 30mm, a thickness of 6mm, and a mounting groove depth of 2mm. Of course, in other embodiments, the length of the connector 3 and the dimensions of the mounting groove are determined according to actual needs, and will not be elaborated here.
[0039] Furthermore, the above description is merely a preferred embodiment of the present invention and the technical principles employed. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and various obvious changes, readjustments, and substitutions can be made without departing from the protection scope of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments, and may include many other equivalent embodiments without departing from the concept of the present invention, the scope of which is determined by the scope of the appended claims.
Claims
1. A filter rod deflector roller structure for a ZJ119 type cigarette machine, the ZJ119 type cigarette machine comprising a frame, a drive shaft, a deflector roller, and a toothed belt, wherein the drive shaft and the deflector roller are both rotatably connected to the frame, and the toothed belt is wound around the drive shaft and the deflector roller, characterized in that, The ZJ119 cigarette machine filter rod deflector roller structure includes a first connecting plate (1), a second connecting plate (2), and a connector (3). The first connecting plate (1) is installed on the frame, and the drive shaft is rotatably connected to the first connecting plate (1). The second connecting plate (2) is installed on the frame, and the deflector roller is rotatably connected to the second connecting plate (2). The two ends of the connector (3) are detachably connected to the first connecting plate (1) and the second connecting plate (2), respectively.
2. The ZJ119 type cigarette machine filter rod deflector roller structure according to claim 1, characterized in that, The first connecting plate (1) is provided with a first groove (11), and the second connecting plate (2) is provided with a second groove (21). The first groove (11) and the second groove (21) together form an installation groove, and the connector (3) can be disposed in the installation groove.
3. The ZJ119 type cigarette machine filter rod deflector roller structure according to claim 2, characterized in that, The ZJ119 cigarette machine filter rod deflector roller structure also includes several mounting parts, some of which can pass through the connector (3) and connect to the groove wall of the first groove (11), while other parts of the mounting parts can pass through the connector (3) and connect to the groove wall of the second groove (21).
4. The ZJ119 type cigarette machine filter rod deflector roller structure according to claim 3, characterized in that, The mounting component is the first bolt.
5. The ZJ119 type cigarette machine filter rod deflector roller structure according to claim 1, characterized in that, The first connecting plate (1) is provided with a first connecting hole (12), and the drive shaft rotatably passes through the first connecting hole (12). The second connecting plate (2) is provided with a second connecting hole (22), and the deflector roller rotatably passes through the second connecting hole (22).
6. The ZJ119 type cigarette machine filter rod deflector roller structure according to claim 5, characterized in that, The ZJ119 cigarette machine filter rod deflector roller structure also includes an adjusting component. The second connecting plate (2) is provided with an adjusting groove (23). The adjusting groove (23) passes through the side wall of the second connecting plate (2) and the hole wall of the second connecting hole (22) in sequence, so that the second connecting plate (2) has a first adjusting surface and a second adjusting surface that are spaced apart and arranged opposite to each other. One end of the adjusting component can pass through the first adjusting surface and connect to the second adjusting surface to adjust the distance between the first adjusting surface and the second adjusting surface.
7. The ZJ119 type cigarette machine filter rod deflector roller structure according to claim 6, characterized in that, The second connecting plate (2) is provided with a notch (24), and the other end of the adjusting member is disposed in the notch (24).
8. The ZJ119 type cigarette machine filter rod deflector roller structure according to claim 6, characterized in that, The adjusting component is the second bolt.
9. A ZJ119 type cigarette machine filter rod deflector roller structure according to any one of claims 1-8, characterized in that, The connector (3) is rectangular.
10. A ZJ119 type cigarette machine filter rod deflector roller structure according to any one of claims 1-8, characterized in that, The length of the connector (3) is 60mm and the width of the connector (3) is 30mm.