A kind of blowing mechanism for preventing material from being blocked

Abstract

The utility model discloses a prevent material of preventing material of material of blowing mechanism, including support, the transmission belt is connected with through transmission shaft drive between the front and back inner wall of support, and the front end middle part of support is through rotary shaft swing joint with baffle at the discharge port, still include blowing mechanism, blowing mechanism: it includes connecting pipe, solenoid valve, swivel joint, bearing, gas pipe, spray head and angle adjusting assembly, the upper end of baffle is equipped with connecting pipe, and the outside of front and back two sides of connecting pipe lower extreme is respectively connected with solenoid valve in series, and the left and right ends of baffle are rotatably connected with the gas pipe of symmetry before and after through bearing, and the outside of gas pipe is equipped with the spray head of even distribution respectively, and the water outlet place of front and back two sides of connecting pipe lower extreme is fixedly connected with swivel joint respectively, this prevent material of preventing material of material of blowing mechanism, when preventing material of material of material of plastic bottle is divided, makes gas kinetic energy maximization effect through adjusting the blowing angle and is used for the jamming point, avoids producing blowing dead angle.

Description

Technical Field

[0001] This utility model relates to the field of plastic bottle processing technology, specifically to a spraying mechanism for preventing material jamming. Background Technology

[0002] Plastic bottles are mainly made of materials such as polyethylene or polypropylene with the addition of various organic solvents. They widely use polyester, polyethylene, and polypropylene as raw materials, adding appropriate organic solvents, and then heating at high temperatures before being molded into plastic containers through blow molding, extrusion blow molding, or injection molding. They are primarily used for single-use plastic packaging containers for liquids or solids such as beverages, food, pickles, honey, dried fruits, edible oils, and agricultural and veterinary drugs. Plastic bottles are characterized by being unbreakable, inexpensive, highly transparent, and made from food-grade raw materials. During the processing of plastic bottles, different types, colors, or properties of plastic raw materials are separated and allocated to meet the production needs of different products. Different plastic raw materials have different physical and chemical properties, such as melting point, hardness, and transparency. By separating the materials, it can be ensured that the raw materials used meet the quality requirements of the product, avoiding defects such as insufficient strength and poor transparency caused by the mixing of raw materials.

[0003] Existing spray-blowing mechanisms for preventing material jamming use air pipes and nozzles installed at both ends of a distribution plate to spray and blow air onto the plastic bottles when distributing them to prevent jamming.

[0004] Existing spray-blowing mechanisms for preventing material jamming have the following problems: when dispensing plastic bottles to prevent material jamming, the spray angle is fixed, which will create spray dead zones and cause blockages, making them inconvenient to use. Therefore, we propose a spray-blowing mechanism to prevent material jamming. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the existing defects and provide a spraying mechanism to prevent material jamming. When dispensing plastic bottles to prevent material jamming, the spraying angle is adjusted to maximize the kinetic energy of the gas to act on the blockage point, avoid the generation of spraying dead angles, facilitate use, and effectively solve the problems in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a spraying mechanism to prevent material jamming, comprising a support, wherein a transmission belt is connected between the front and rear inner walls of the support via a transmission shaft, and a baffle is rotatably connected to the discharge port at the front middle of the support via a rotating shaft, and further comprising a spraying mechanism;

[0007] The blowing mechanism includes a connecting pipe, a solenoid valve, a rotary joint, a bearing, an air pipe, a nozzle, and an angle adjustment assembly. The upper end of the baffle has a connecting pipe, and solenoid valves are connected in series on the outer sides of the front and rear ends of the lower end of the connecting pipe. The left and right ends of the baffle are rotatably connected by bearings to symmetrically arranged air pipes. Evenly distributed nozzles are provided on the outer sides of each air pipe. Rotary joints are fixedly connected to the water outlets on the front and rear ends of the lower end of the connecting pipe. The rotating ends of the rotary joints are fixedly connected to the left ends of the horizontally adjacent air pipes. The angle adjustment assembly is located inside the baffle. When dispensing plastic bottles to prevent material jamming, adjusting the blowing angle maximizes the kinetic energy of the gas at the blockage point, avoiding blowing dead zones and facilitating use.

[0008] Furthermore, a microcontroller is installed on the outside of the bracket. The input terminal of the microcontroller is electrically connected to an external power source. All solenoid valves are bidirectionally electrically connected to the microcontroller, providing electrical connections for various electrical appliances.

[0009] Furthermore, the angle adjustment assembly includes a sprocket, a chain, a rotating column, and an angle sensor. A rectangular groove is provided on the right side of the upper end of the baffle. A symmetrical rotating column is rotatably connected between the left and right inner walls of the rectangular groove. A sprocket is fixedly connected to the right end of the rotating column and the right end of the air pipe, respectively. Two vertically adjacent sprockets are connected by chain drive. An angle sensor is provided on the right end of the baffle. The middle of the counting shaft of the angle sensor is fixedly connected to the right end of the rotating column on the front side. The angle sensor is bidirectionally electrically connected to the microcontroller, providing a rotatable connection.

[0010] Furthermore, the angle adjustment assembly also includes a worm gear, a worm, and a motor. The worm gear is fixedly sleeved in the middle of the rotating column, and the motor is located on the right side of the upper end of the baffle. The lower end of the output shaft of the motor is fixedly connected to the worm. The worm gear is meshed with the worm. The input end of the motor is electrically connected to the output end of the microcontroller to provide a rotational connection.

[0011] Furthermore, a support block is provided on the left side of the front end of the bracket. An electric push rod is rotatably connected inside the support block. A U-shaped block is fixedly connected to the telescopic end of the electric push rod. A support rod is rotatably connected to the right end of the U-shaped block through a pin. The right end of the support rod is fixedly connected to the middle of the rotating shaft. The input end of the electric push rod is electrically connected to the output end of the microcontroller to provide the opening and closing of the gate.

[0012] Furthermore, a second motor is provided on the left side of the front end of the bracket. The rear end of the output shaft of the second motor is fixedly connected to the front end of the transmission shaft on the left side. The input end of the second motor is electrically connected to the output end of the microcontroller to provide conveying drive.

[0013] Furthermore, the front end of the bracket is provided with a material distribution groove corresponding to the discharge port in the middle, which facilitates material distribution.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: This spraying mechanism for preventing material jamming has the following advantages:

[0015] By connecting to an external air supply pipe, gas is sprayed from the nozzle through the rotary joint and air pipe to blow the plastic bottle, preventing material from passing through the gap under the door panel and preventing material jamming. Driven by motor one, the worm gear, meshing worm wheel, rotating column, sprocket and chain rotate, driving the air pipe to rotate between the bearings and the rotary joint, which in turn drives the nozzle to rotate. The angle can then be adjusted according to the required angle. When dispensing plastic bottles to prevent material jamming, adjusting the blowing angle maximizes the kinetic energy of the gas to act on the blockage point, avoiding blowing dead angles and making it easy to use. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0018] Figure 3 This is a schematic diagram of the cross-sectional structure of the right side of this utility model;

[0019] Figure 4 This is an enlarged structural diagram of point A in this utility model;

[0020] Figure 5 This is an enlarged structural diagram of section B of the present invention;

[0021] Figure 6 This is an enlarged structural diagram of point C in this utility model.

[0022] In the diagram: 1. Support frame, 2. Conveyor belt, 3. Support block, 4. Electric push rod, 5. U-shaped block, 6. Support rod, 7. Rotary shaft, 8. Baffle, 9. Spraying mechanism, 91. Connecting pipe, 92. Solenoid valve, 93. Rotary joint, 94. Bearing, 95. Air pipe, 96. Nozzle, 97. Angle adjustment assembly, 971. Sprocket, 972. Chain, 973. Rotating column, 974. Worm gear, 975. Worm, 976. Motor 1, 978. Angle sensor, 10. Motor 2, 11. Material distribution trough, 12. Microcontroller. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-6This embodiment provides a technical solution: a spraying mechanism to prevent material jamming, including a support 1, a conveyor belt 2 connected between the front and rear inner walls of the support 1 via a drive shaft, a baffle 8 rotatably connected to the discharge port at the front center of the support 1 via a rotating shaft 7, and a spraying mechanism 9. A microcontroller 12 is provided outside the support 1, with its input terminal electrically connected to an external power source. Solenoid valves 92 are bidirectionally electrically connected to the microcontroller 12. A support block 3 is provided on the left side of the front end of the support 1, with an electric push rod 4 rotatably connected inside the support block 3. A U-shaped block 5 is fixedly connected to the telescopic end of the electric push rod 4, and a support rod 6 is rotatably connected to the right end of the U-shaped block 5 via a pin. The right end of the support rod 6 is fixedly connected to the center of the rotating shaft 7. The input terminal of the electric push rod 4 is electrically connected to the output terminal of the microcontroller 12. A second motor 10 is provided on the left side of the front end of the support 1, with the rear end of the output shaft of the second motor 10 connected to the drive shaft on the left side. The front end is fixedly connected, and the input end of the second motor 10 is electrically connected to the output end of the microcontroller 12. The middle part of the front end of the bracket 1 is provided with a material distribution groove 11 corresponding to the discharge port. When distributing plastic bottles, the plastic bottles are first placed on the upper end of the conveyor belt 2. Then, the second motor 10 is operated by controlling the microcontroller 12. The output shaft of the second motor 10 drives the left transmission shaft to rotate. The rotation of the left transmission shaft will drive the conveyor belt 2 to rotate through the right transmission shaft, which will then drive the plastic bottles to move to the left. When it is necessary to distribute plastic bottles, the electric push rod 4 is operated by controlling the microcontroller 12. The telescopic end of the electric push rod 4 pushes the U-shaped block 5 to move to the right, which will then drive the rotating shaft 7 to rotate through the support rod 6. The rotating shaft 7 will drive the baffle 8 to rotate. The right end of the baffle 8 will contact the rear wall of the bracket 1. Under the obstruction of the baffle 8, the plastic bottles will move towards the material distribution groove 11 under the guidance of the baffle 8.

[0025] The spraying mechanism 9 includes a connecting pipe 91, a solenoid valve 92, a rotary joint 93, a bearing 94, an air pipe 95, a nozzle 96, and an angle adjustment component 97. The upper end of the baffle 8 is provided with a connecting pipe 91. Solenoid valves 92 are connected in series on the outer sides of the lower end of the connecting pipe 91. The left and right ends of the baffle 8 are rotatably connected by bearings 94, with symmetrically arranged air pipes 95. Evenly distributed nozzles 96 are provided on the outer sides of each air pipe 95. Rotary joints 93 are fixedly connected to the water outlets on the lower end of the connecting pipe 91. The rotating ends of the rotary joints 93 are fixedly connected to the left ends of the laterally adjacent air pipes 95. The angle adjustment component 97 is located inside the baffle 8 and includes a sprocket 971, a chain 972, and a rotating column. The baffle 8 has a rectangular groove on the upper right side, and symmetrical rotating columns 973 are rotatably connected between the left and right inner walls of the rectangular groove. A sprocket 971 is fixedly connected to the right end of the rotating column 973 and the right end of the air pipe 95. Two vertically adjacent sprockets 971 are connected by a chain 972. An angle sensor 978 is located on the right end of the baffle 8. The middle of the counting shaft of the angle sensor 978 is fixedly connected to the right end of the rotating column 973 on the front side. The angle sensor 978 is bidirectionally electrically connected to the microcontroller 12. The angle adjustment assembly 97 also includes a worm gear 974, a worm 975, and a motor 976. The worm gear 974 is fixedly fitted onto the middle part of the rotating column 973. A motor 976 is located on the upper right side of the baffle 8. 76. A worm gear 975 is fixedly connected to the lower end of the output shaft of motor 976. The worm wheel 974 is meshed with the worm gear 975. The input end of motor 976 is electrically connected to the output end of microcontroller 12. Then, it is connected to an external air supply pipe through connecting pipe 91. Then, the front solenoid valve 92 opens and the rear solenoid valve 92 closes. Then, the gas is sprayed out from nozzle 96 through rotary joint 93 and air pipe 95. Then, the plastic bottle is sprayed to prevent the material from passing through the gap below the door panel to prevent material jamming. When the material is not needed, the electric push rod 4 is operated by controlling microcontroller 12. The telescopic end of electric push rod 4 retracts. Electric push rod 4 will reset baffle 8 through U-shaped block 5, support rod 6 and rotating shaft 7. Then, the front solenoid valve 92 closes and the rear solenoid valve 96 closes. Solenoid valve 92 will open. When different spray angles are required, the microcontroller 12 controls motor 976 to operate. The output shaft of motor 976 drives worm gear 975 to rotate. The rotation of worm gear 975 will drive the meshing worm wheel 974 to rotate. The rotation of worm wheel 974 will drive the rotating column 973 to rotate. The rotation of rotating column 973 will drive the upper sprocket 971 to rotate. The rotation of sprocket 971 will drive the lower sprocket 971 to rotate via chain 972. The rotation of lower sprocket 971 will drive air pipe 95 to rotate between two bearings 94 and the rotating joint 93, which will then drive nozzle 96 to rotate. Then, when the front rotating column 973 rotates, it will drive the middle part of the counting shaft of angle sensor 978 to rotate.Then, the angle sensor 978 will detect the rotation angle of the rotating column 973 in real time, and transmit the detected data to the microcontroller 12. The microcontroller 12 will integrate the information and control the motor 976 to stop operating. The angle will then be adjusted according to the required angle, maximizing the kinetic energy of the gas at the blockage point and eliminating the dead angle of the spray produced by the fixed-angle nozzle.

[0026] The working principle of the spray mechanism for preventing material jamming provided by this utility model is as follows: When dispensing plastic bottles, the plastic bottles are first placed on the upper end of the conveyor belt 2. Then, the microcontroller 12 controls the operation of the motor 10. The output shaft of the motor 10 drives the left transmission shaft to rotate. The rotation of the left transmission shaft drives the conveyor belt 2 to rotate through the right transmission shaft, thereby moving the plastic bottles to the left. When it is necessary to dispense the plastic bottles, the microcontroller 12 controls the operation of the electric push rod 4. The telescopic end of the electric push rod 4 pushes the U-shaped block 5 to move to the right, which in turn drives the rotating shaft 7 to rotate through the support rod 6. The rotating shaft 7 will drive the baffle 8 to rotate. The right end of the baffle 8 will contact the rear wall of the bracket 1. Under the obstruction of the baffle 8, the plastic bottle will move towards the dispensing trough 11 under the guidance of the baffle 8. Then, it will be connected to the external air supply pipe through the connecting pipe 91. Then, the front solenoid valve 92 will open and the rear solenoid valve 92 will close. Then, the gas will be sprayed out from the nozzle 96 through the rotary joint 93 and the air pipe 95, which will then spray the plastic bottle to prevent the material from passing through the gap under the door panel and prevent the material from jamming. When dispensing is not required, the electric push rod 4 will be operated by controlling the microcontroller 12. The telescopic end of the electric push rod 4 will retract, and the electric push rod 4 will pass through the U-shaped Block 5, support rod 6, and rotating shaft 7 reset baffle 8. Then, the front solenoid valve 92 closes, and the rear solenoid valve 92 opens. When different spray angles are needed, the microcontroller 12 controls the operation of motor 976. The output shaft of motor 976 drives worm 975 to rotate. The rotation of worm 975 drives the meshing worm wheel 974 to rotate. The rotation of worm wheel 974 drives the rotating column 973 to rotate. The rotation of rotating column 973 drives the upper sprocket 971 to rotate. The rotation of sprocket 971 drives the lower sprocket 971 to rotate via chain 972. The rotation of the lower sprocket 971 drives the air... The tube 95 rotates between two bearings 94 and the rotary joint 93, which in turn drives the nozzle 96 to rotate. Then, when the rotating column 973 on the front side rotates, it drives the middle part of the counting shaft of the angle sensor 978 to rotate. The angle sensor 978 will then detect the rotation angle of the rotating column 973 in real time and transmit the detection data to the microcontroller 12. The microcontroller 12 integrates the information and controls the motor 976 to stop operating. Then, it will adjust according to the required angle. By adjusting the angle, the gas kinetic energy is maximized to act on the blockage point, eliminating the spray dead angle generated by the fixed angle nozzle.

[0027] It is worth noting that in the above embodiments, the solenoid valve 92, motor 976, angle sensor 978, and motor 10 are all disclosed. The solenoid valve 92 can be selected from 2W-160-15B, the motor 976 can be selected from YJ61, the angle sensor 978 can be selected from WDD35D4, and the motor 10 can be selected from YS8024. The microcontroller 12 controls the operation of the solenoid valve 92, motor 976, angle sensor 978, and motor 10 using methods commonly used in the prior art.

[0028] The above are merely embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A spraying mechanism for preventing material jamming, comprising a support (1), wherein a conveyor belt (2) is driven between the front and rear inner walls of the support (1) via a drive shaft, and a baffle (8) is rotatably connected to the discharge port at the front middle of the support (1) via a rotating shaft (7), characterized in that: It also includes a jetting mechanism (9); The spraying mechanism (9) includes a connecting pipe (91), a solenoid valve (92), a rotary joint (93), a bearing (94), an air pipe (95), a nozzle (96), and an angle adjustment component (97). The upper end of the baffle (8) is provided with a connecting pipe (91). The front and rear sides of the lower end of the connecting pipe (91) are connected in series with solenoid valves (92). The left and right ends of the baffle (8) are rotatably connected to the front and rear symmetrical air pipes (95) through the bearing (94). The air pipes (95) are provided with uniformly distributed nozzles (96) on the outside. The front and rear outlets of the lower end of the connecting pipe (91) are fixedly connected with rotary joints (93). The rotating end of the rotary joint (93) is fixedly connected to the left end of the horizontally adjacent air pipe (95). The angle adjustment component (97) is set inside the baffle (8).

2. The spraying mechanism for preventing material jamming according to claim 1, characterized in that: The bracket (1) is equipped with a microcontroller (12) on its exterior. The input end of the microcontroller (12) is electrically connected to an external power source. The solenoid valves (92) are all bidirectionally electrically connected to the microcontroller (12).

3. The spraying mechanism for preventing material jamming according to claim 2, characterized in that: The angle adjustment assembly (97) includes a sprocket (971), a chain (972), a rotating column (973), and an angle sensor (978). A rectangular groove is provided on the right side of the upper end of the baffle (8). A rotating column (973) symmetrically connected between the left and right inner walls of the rectangular groove is rotatably connected. The right end of the rotating column (973) and the right end of the air pipe (95) are respectively fixedly connected to the sprocket (971). Two vertically adjacent sprockets (971) are respectively connected by a chain (972). An angle sensor (978) is provided on the right end of the baffle (8). The middle part of the counting shaft of the angle sensor (978) is fixedly connected to the right end of the rotating column (973) on the front side. The angle sensor (978) is bidirectionally electrically connected to the microcontroller (12).

4. The spraying mechanism for preventing material jamming according to claim 3, characterized in that: The angle adjustment assembly (97) also includes a worm gear (974), a worm (975), and a motor (976). The worm gear (974) is fixedly sleeved in the middle part of the rotating column (973). The motor (976) is located on the right side of the upper end of the baffle (8). The worm (975) is fixedly connected to the lower end of the output shaft of the motor (976). The worm gear (974) is meshed with the worm (975). The input end of the motor (976) is electrically connected to the output end of the microcontroller (12).

5. The spraying mechanism for preventing material jamming according to claim 2, characterized in that: The support block (3) is provided on the left side of the front end of the bracket (1). An electric push rod (4) is rotatably connected inside the support block (3). A U-shaped block (5) is fixedly connected to the telescopic end of the electric push rod (4). A support rod (6) is rotatably connected to the right end of the U-shaped block (5) through a pin. The right end of the support rod (6) is fixedly connected to the middle part of the rotating shaft (7). The input end of the electric push rod (4) is electrically connected to the output end of the microcontroller (12).

6. The spraying mechanism for preventing material jamming according to claim 2, characterized in that: A second motor (10) is provided on the left side of the front end of the bracket (1). The rear end of the output shaft of the second motor (10) is fixedly connected to the front end of the transmission shaft on the left side. The input end of the second motor (10) is electrically connected to the output end of the microcontroller (12).

7. The spraying mechanism for preventing material jamming according to claim 1, characterized in that: The support (1) has a material distribution groove (11) at the middle of its front end, which corresponds to the material outlet.

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