A finished product detection device for crystallizer copper tube production

CN224405985UActive Publication Date: 2026-06-26DALIAN DASHAN CRYSTALLIZER CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DALIAN DASHAN CRYSTALLIZER CO LTD
Filing Date
2025-06-17
Publication Date
2026-06-26

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Abstract

The utility model discloses a kind of finished product detection equipment for crystallizer copper pipe production, belong to crystallizer copper pipe technical field, including bottom plate, the bottom plate both ends are fixedly installed with support plate, the support plate is connected with threaded rod by the thread hole being set in it, the support bracket bottom is fixedly installed with rack, the support bracket is equipped with detection assembly, the detection assembly top is equipped with cleaning assembly;In the utility model, by being provided with cleaning cotton brush in, through the design, when being detected to copper pipe by the detection module moving driven by mounting seat, can be rotated by rack driving gear, to drive rotating rod and cleaning cotton brush rotate, to further clean the surface of copper pipe by cleaning cotton brush, to ensure the clean of copper pipe surface, and can be ensured that cleaning cotton brush can be closely contacted with copper pipe surface by the compression of second spring, to further ensure the cleaning effect of cleaning cotton brush.
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Description

Technical Field

[0001] This utility model belongs to the field of crystallizer copper tube technology, and in particular relates to a finished product testing device for crystallizer copper tube production. Background Technology

[0002] A crystallizer copper tube is an accessory used in continuous casting machines for steel casting. It can receive molten steel poured from the tundish and solidify it into a solid shell through cooling. Crystallizer copper tubes are suitable for casting various steel grades, making them widely applicable. After the production of crystallizer copper tubes is completed, they are tested to ensure their quality.

[0003] During the production process of crystallizer copper tubes, the surface of the copper tubes often becomes contaminated with dust or oil, which can affect the test results and cause deviations, thus compromising the accuracy of the test. To solve this problem, there is an urgent need for a finished product testing device for crystallizer copper tube production. Utility Model Content

[0004] The purpose of this utility model is to solve the problem that during the production process of crystallizer copper tubes, the surface of the copper tubes often becomes contaminated with dust or oil, which affects the test results and causes deviations, thus compromising the accuracy of the test. Therefore, this utility model proposes a finished product testing device for crystallizer copper tube production.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a finished product testing device for the production of copper tubes in crystallizers, comprising a base plate, support plates fixedly installed at both ends of the base plate, a threaded rod threadedly connected to the support plate through a threaded hole therein, a clamping plate fixedly installed at one end of the threaded rod, a support frame fixedly installed on one side of the base plate, a baffle fixedly installed on the top surface of the support frame, a rack fixedly installed on the bottom surface of the support frame, a testing component provided inside the support frame, and a cleaning component provided on the top surface of the testing component;

[0006] The detection assembly includes a mounting base with a detection module on its top surface. A reciprocating screw is threadedly connected to the mounting base through a threaded hole therein. The output shaft of a motor is fixedly mounted at one end of the reciprocating screw. A rotating rod is rotatably mounted on the mounting base through a through hole therein. A connector is fixedly mounted at the top of the rotating rod. A gear is fixedly mounted on the outer wall of the rotating rod. A connecting sleeve is slidably mounted at the bottom of the rotating rod. A cleaning brush is fixedly mounted at the bottom of the connecting sleeve. A flexible hose is fixedly mounted at the bottom of the rotating rod. A second spring is fixedly mounted at the bottom of the rotating rod.

[0007] As a further description of the above technical solution:

[0008] The mounting base is slidably connected to the support frame through a groove, and the reciprocating lead screw is rotatably connected to the support frame through a through hole.

[0009] As a further description of the above technical solution:

[0010] One end of the motor is fixedly connected to one side of the support frame, the bottom end of the hose is fixedly connected to the cleaning cotton brush, and the rotating rod has a through hole that communicates with the hose and the connector.

[0011] As a further description of the above technical solution:

[0012] The second spring is located inside the connecting sleeve, and the bottom end of the second spring is fixedly connected to the connecting sleeve. One side of the gear is meshed with the rack.

[0013] As a further description of the above technical solution:

[0014] The cleaning component includes a liquid storage tank, a mounting bracket fixedly installed on one side of the liquid storage tank, an airbag fixedly installed inside the mounting bracket, and a sliding bracket slidably installed inside the mounting bracket.

[0015] As a further description of the above technical solution:

[0016] A first spring is fixedly installed on one side of the sliding frame, and one side of the sliding frame is fixedly connected to the airbag. The other end of the first spring is fixedly connected to the mounting frame.

[0017] As a further description of the above technical solution:

[0018] A water inlet pipe is fixedly installed at the top of the airbag. The water inlet pipe passes through a through hole on one side of the liquid storage tank and is fixedly connected to the liquid storage tank. A water outlet pipe is fixedly installed at the top of the airbag.

[0019] As a further description of the above technical solution:

[0020] The other end of the outlet pipe is fixedly connected to the connector, and both the inlet and outlet pipes are equipped with one-way valves on their outer walls. The bottom of the storage tank is fixedly connected to the mounting base.

[0021] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:

[0022] 1. In this utility model, a cleaning brush is installed inside. When inspecting a copper tube, the copper tube is placed on the base plate, and the rotating threaded rod drives the clamping plate to move, thereby fixing the copper tube. The motor is then started to drive the reciprocating screw to rotate, which in turn drives the mounting base to move, thereby moving the inspection module to inspect the copper tube. During the movement of the mounting base, the rack drives the gear to rotate, which in turn drives the rotating rod and the cleaning brush to rotate, thus cleaning the surface of the copper tube with the cleaning brush. During the cleaning process, a second spring ensures that the cleaning brush is in close contact with the copper tube. This design achieves the following: when the mounting base moves the inspection module to inspect the copper tube, the rack drives the gear to rotate, which in turn drives the rotating rod and the cleaning brush to rotate, thereby cleaning the surface of the copper tube with the cleaning brush, ensuring the cleanliness of the copper tube surface. The compression of the second spring ensures that the cleaning brush is in close contact with the copper tube surface, thus ensuring the cleaning effect of the cleaning brush.

[0023] 2. In this utility model, by incorporating an airbag, during the detection process where the mounting base moves the detection module, when the mounting base moves to one end of the support frame, the sliding frame contacts the baffle and gradually compresses into the mounting frame, thereby compressing the airbag and the first spring. This allows the cleaning fluid in the airbag to enter the connector through the outlet pipe and then into the cleaning brush. Through this design, when the copper tube surface is cleaned with the cleaning brush, the baffle blocks the sliding frame when the mounting base moves to both ends of the support frame, causing the airbag to compress and thus delivering the cleaning fluid from the airbag to the cleaning brush, thereby ensuring the cleaning effect of the cleaning brush. Attached Figure Description

[0024] Figure 1 This is a three-dimensional structural diagram of a finished product testing device used in the production of copper tubes for crystallizers.

[0025] Figure 2 This is an exploded three-dimensional structural diagram of a finished product testing device used in the production of copper tubes for crystallizers.

[0026] Figure 3 This is an exploded three-dimensional structural diagram of a testing component in a finished product testing equipment for the production of copper tubes in a crystallizer.

[0027] Figure 4 This is an exploded three-dimensional structural diagram of a cleaning component in a finished product testing device for the production of copper tubes in a crystallizer.

[0028] Figure 5 This is an enlarged structural diagram of point A in a finished product testing device used in the production of copper tubes for crystallizers.

[0029] Legend:

[0030] 1. Rack; 2. Base plate; 3. Clamping plate; 4. Threaded rod; 5. Support plate; 6. Support frame; 7. Baffle; 8. Cleaning assembly; 81. Liquid storage tank; 82. Mounting bracket; 83. Water outlet pipe; 84. Airbag; 85. First spring; 86. Sliding frame; 87. One-way valve; 88. Water inlet pipe; 9. Detection assembly; 91. Motor; 92. Reciprocating lead screw; 93. Detection module; 94. Mounting base; 95. Gear; 96. Connector; 97. Rotating rod; 98. Connecting sleeve; 99. Cleaning brush; 910. Second spring; 911. Hose. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0032] Please see Figures 1-5 This utility model provides a technical solution: a finished product testing device for the production of copper tubes in crystallizers, including a base plate 2, with support plates 5 fixedly installed at both ends of the base plate 2, and a threaded rod 4 threadedly connected to the support plate 5 through a threaded hole therein, with a clamping plate 3 fixedly installed at one end of the threaded rod 4, a support frame 6 fixedly installed on one side of the base plate 2, a baffle 7 fixedly installed on the top surface of the support frame 6, a rack 1 fixedly installed on the bottom surface of the support frame 6, a testing component 9 provided inside the support frame 6, and a cleaning component 8 provided on the top surface of the testing component 9;

[0033] The detection component 9 includes a mounting base 94, on the top surface of which is a detection module 93. A reciprocating screw 92 is threadedly connected to the mounting base 94 through a threaded hole therein. The output shaft of a motor 91 is fixedly mounted at one end of the reciprocating screw 92. A rotating rod 97 is rotatably mounted on the mounting base 94 through a through hole therein. A connector 96 is fixedly mounted at the top end of the rotating rod 97. A gear 95 is fixedly mounted on the outer wall of the rotating rod 97. A connecting sleeve 98 is slidably mounted at the bottom end of the rotating rod 97. A cleaning brush 99 is fixedly mounted at the bottom end of the connecting sleeve 98. A flexible hose 911 is fixedly mounted at the bottom end of the rotating rod 97. A second spring 910 is fixedly mounted at the bottom end of the rotating rod 97.

[0034] The mounting base 94 is slidably connected to the support frame 6 through a groove. The reciprocating screw 92 is rotatably connected to the support frame 6 through a through hole. One end of the motor 91 is fixedly connected to one side of the support frame 6. The bottom end of the hose 911 is fixedly connected to the cleaning brush 99. The rotating rod 97 has a through hole and communicates with the hose 911 and the connector 96. The second spring 910 is located inside the connecting sleeve 98. The bottom end of the second spring 910 is fixedly connected to the connecting sleeve 98. One side of the gear 95 is meshed with the rack 1.

[0035] The specific implementation method is as follows: When inspecting the copper tube, the copper tube is placed on the base plate 2 and the clamping plate 3 is moved by rotating the threaded rod 4, thereby fixing the copper tube by the clamping plate 3. The motor 91 is started to drive the reciprocating screw 92 to rotate, which can drive the mounting base 94 to move, thereby driving the inspection module 93 to move and inspect the copper tube. During the movement of the mounting base 94, the rotating rod 97 can be moved. At the same time, during the movement, the gear 95 is driven to rotate by the rack 1, thereby driving the rotating rod 97 to rotate and driving the connecting sleeve 98 and the cleaning cotton brush 99 to rotate. The surface of the copper tube can be cleaned by the cleaning cotton brush 99. During the cleaning process, the connecting sleeve 98 and the cleaning cotton brush 99 can be pushed down by the second spring 910, so that the cleaning cotton brush 99 can make close contact with the copper tube.

[0036] The cleaning component 8 includes a liquid storage tank 81. A mounting bracket 82 is fixedly installed on one side of the liquid storage tank 81. An airbag 84 is fixedly installed inside the mounting bracket 82. A sliding bracket 86 is slidably installed inside the mounting bracket 82. A first spring 85 is fixedly installed on one side of the sliding bracket 86. One side of the sliding bracket 86 is fixedly connected to the airbag 84. The other end of the first spring 85 is fixedly connected to the mounting bracket 82. A water inlet pipe 88 is fixedly installed at the top of the airbag 84. The water inlet pipe 88 passes through a through hole on one side of the liquid storage tank 81 and is fixedly connected to the liquid storage tank 81. A water outlet pipe 83 is fixedly installed at the top of the airbag 84. The other end of the water outlet pipe 83 is fixedly connected to a connector 96. A one-way valve 87 is provided on the outer wall of both the water inlet pipe 88 and the water outlet pipe 83. The bottom end of the liquid storage tank 81 is fixedly connected to the mounting base 94.

[0037] The specific implementation method is as follows: During the process of the mounting base 94 driving the detection module 93 to move for detection, when the mounting base 94 moves to one end of the support frame 6, the sliding frame 86 contacts the baffle 7 and gradually compresses into the mounting frame 82, thereby compressing the airbag 84 and the first spring 85, so that the cleaning fluid in the airbag 84 enters the connector 96 through the water outlet pipe 83, and enters the cleaning cotton brush 99 through the cavity inside the rotating rod 97 and the hose 911. When the mounting base 94 moves to the other side, the sliding frame 86 separates from the baffle 7, and the first spring 85 pushes the sliding frame 86 to move outward, so that the airbag 84 reopens and can draw the cleaning fluid in the liquid storage tank 81 into the airbag 84 through the water inlet pipe 88.

[0038] Working principle: When inspecting copper pipes, the copper pipe is placed on the base plate 2, and the rotating threaded rod 4 drives the clamping plate 3 to move, thereby fixing the copper pipe through the clamping plate 3. The motor 91 is then started, driving the reciprocating screw 92 to rotate, which in turn moves the mounting base 94, thereby moving the inspection module 93 to inspect the copper pipe. During the movement of the mounting base 94, the rotating rod 97 moves, and simultaneously, the rack 1 drives the gear 95 to rotate, which in turn rotates the rotating rod 97, causing the connecting sleeve 98 and the cleaning brush 99 to rotate. The cleaning brush 99 cleans the surface of the copper pipe, and during the cleaning process, the second spring 910 pushes the connecting sleeve 98 and the cleaning brush downwards. 99, so that the cleaning brush 99 can make close contact with the copper tube. During the process of the detection module 93 moving with the mounting base 94 for detection, when the mounting base 94 moves to one end of the support frame 6, the sliding frame 86 contacts the baffle 7 and gradually compresses into the mounting frame 82, thereby compressing the airbag 84 and the first spring 85, so that the cleaning liquid in the airbag 84 enters the connector 96 through the water outlet pipe 83, and enters the cleaning brush 99 through the cavity inside the rotating rod 97 and the hose 911. When the mounting base 94 moves to the other side, the sliding frame 86 separates from the baffle 7, and the first spring 85 pushes the sliding frame 86 to move outward, so that the airbag 84 reopens and can draw the cleaning liquid in the liquid storage tank 81 into the airbag 84 through the water inlet pipe 88.

[0039] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A finished product inspection apparatus for a crystallizer copper pipe production, comprising a base plate (2), characterized in that: Support plates (5) are fixedly installed at both ends of the base plate (2). A threaded rod (4) is threadedly connected to the support plate (5) through a threaded hole. A clamp (3) is fixedly installed at one end of the threaded rod (4). A support frame (6) is fixedly installed on one side of the base plate (2). A baffle (7) is fixedly installed on the top surface of the support frame (6). A rack (1) is fixedly installed on the bottom surface of the support frame (6). A detection component (9) is provided inside the support frame (6). A cleaning component (8) is provided on the top surface of the detection component (9). The detection component (9) includes a mounting base (94), the top surface of which is provided with a detection module (93). The mounting base (94) is threadedly connected to a reciprocating screw (92) through a threaded hole. One end of the reciprocating screw (92) is fixedly mounted with the output shaft of a motor (91). The mounting base (94) is rotatably mounted with a rotating rod (97) through a through hole. A connector (96) is fixedly mounted at the top of the rotating rod (97). A gear (95) is fixedly mounted on the outer wall of the rotating rod (97). A connecting sleeve (98) is slidably mounted at the bottom of the rotating rod (97). A cleaning cotton brush (99) is fixedly mounted at the bottom of the connecting sleeve (98). A flexible hose (911) is fixedly mounted at the bottom of the rotating rod (97). A second spring (910) is fixedly mounted at the bottom of the rotating rod (97).

2. The finished product detecting apparatus for a crystallizer copper pipe production according to claim 1, characterized in that, The mounting base (94) is slidably connected to the support frame (6) through a groove, and the reciprocating screw (92) is rotatably connected to the support frame (6) through a through hole.

3. The finished product detecting apparatus for a crystallizer copper pipe production according to claim 2, characterized in that, One end of the motor (91) is fixedly connected to one side of the support frame (6), the bottom end of the hose (911) is fixedly connected to the cleaning cotton brush (99), and the rotating rod (97) has a through hole and communicates with the hose (911) and the connector (96).

4. The finished product detecting apparatus for a crystallizer copper pipe production according to claim 3, characterized in that, The second spring (910) is located inside the connecting sleeve (98), and the bottom end of the second spring (910) is fixedly connected to the connecting sleeve (98). One side of the gear (95) is meshed with the rack (1).

5. The finished product inspection apparatus for a crystallizer copper pipe production according to claim 4, characterized by, The cleaning component (8) includes a liquid storage tank (81), a mounting bracket (82) is fixedly installed on one side of the liquid storage tank (81), an airbag (84) is fixedly installed inside the mounting bracket (82), and a sliding bracket (86) is slidably installed inside the mounting bracket (82).

6. The finished product inspection apparatus for a crystallizer copper pipe production according to claim 5, characterized by, A first spring (85) is fixedly installed on one side of the sliding frame (86), and one side of the sliding frame (86) is fixedly connected to the airbag (84). The other end of the first spring (85) is fixedly connected to the mounting frame (82).

7. The finished product detecting apparatus for a crystallizer copper pipe production according to claim 6, characterized in that, The top of the airbag (84) is fixedly installed with a water inlet pipe (88), which passes through a through hole on one side of the liquid storage tank (81) and is fixedly connected to the liquid storage tank (81). The top of the airbag (84) is fixedly installed with a water outlet pipe (83).

8. The finished product detecting apparatus for a crystallizer copper pipe production according to claim 7, characterized in that, The other end of the outlet pipe (83) is fixedly connected to the connector (96), and the outer walls of the inlet pipe (88) and the outlet pipe (83) are both equipped with one-way valves (87). The bottom end of the storage tank (81) is fixedly connected to the mounting base (94).