A more space saving self-made wedge

By combining the wedge mechanism and the return spring hook, the problem of large space occupation of the existing wedge mechanism is solved, and stable slider movement is achieved in a limited space, saving installation space and improving the stability of slider movement.

CN224406231UActive Publication Date: 2026-06-26WUHAN WEIERDI ENG TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUHAN WEIERDI ENG TECH CO LTD
Filing Date
2025-07-03
Publication Date
2026-06-26

AI Technical Summary

Technical Problem

The existing wedge mechanism's trolley guide plate consists of a side guide plate and a cover plate structure, which increases the mold installation space requirement and makes it impossible to complete the structural design of molds with limited width dimensions.

Method used

The inclined wedge mechanism is adopted, including an upper mold fixing seat, side guide plate, slider, slide groove, base, dovetail block, fixing block and dovetail groove. The overall width of the inclined wedge is reduced by the integrated side guide plate and the V-shaped structure for guiding accuracy. Combined with the return spring and return hook, the slider is stably reset, reducing the installation space.

Benefits of technology

It achieves stable slider movement within a limited space, saves installation space, improves slider movement stability and synchronization, and ensures smooth slider sliding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a more space -saving self -made inclined wedge, apply in cold stamping foundry mould field, including upper die, lower die and inclined wedge mechanism, the inclined wedge mechanism sets up between upper die and lower die, wherein the inclined wedge mechanism includes upper die fixed base, side guide plate, sliding block, sliding slot, base, dovetail block, fixed block and dovetail groove, and upper die fixed base is connected with upper die, adopts the movement and force of steel piece transmission press, after side guide plate and apron change integrative, both play the guiding effect to sliding block, limit sliding block movement direction, ensure that sliding block slides along the length direction of side guide plate, and also pass through self -structure constraint, reduce inclined wedge overall width, save installation space, and sliding block is under the action of upper die fixed base, and slides along side guide plate, realizes the stamping action of lateral, and dovetail block and dovetail groove cooperate and play the auxiliary guiding and positioning effect to sliding block, utilize the guiding accuracy of V type structure, promote the stability of sliding block movement, reduce the deviation in the sliding process of sliding block.
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Description

Technical Field

[0001] This utility model belongs to the field of cold stamping and casting mold technology, and specifically relates to a self-made wedge that saves more space. Background Technology

[0002] In modern manufacturing, cold stamping has become a core technology for steel sheet forming and processing due to its advantages of high efficiency, high precision and low cost. It is widely used in automobile manufacturing, home appliance production and other fields. As a key component of cold stamping dies, the wedge plays an important role.

[0003] The current announcement of Chinese utility model patent CN109834183A discloses a wedge mechanism, which is provided with a wedge slider and a wedge guide block on a moving mold base and a fixed mold base, and a forming insert is fixed on the wedge slider. It also includes a sliding component that is slidably disposed on the fixed mold base and can slide relative to the fixed mold base due to bearing external force. The wedge guide block is fixed on the sliding component and can switch between working position and non-working position due to following the sliding component. Through the above configuration, the wedge mechanism can actively select whether to make the forming insert have a forming stroke, so that the stamping die using the wedge mechanism can produce parts in two different states, thereby reducing the mold development cost.

[0004] The patented trolley guide plate consists of a side guide plate and a cover plate, which increases the required installation space. For molds with limited width, too many processes, and close proximity, this wedge structure cannot complete the structural design. Utility Model Content

[0005] The purpose of this invention is to provide a more space-saving self-made wedge, which solves the problem that the existing wedge mechanism, in which the trolley guide plate is composed of a side guide plate and a cover plate, increases the required installation space. For molds with limited width dimensions, when there are too many processes and the distances are close, this wedge structure cannot complete the structural design.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a more space-saving self-made wedge, including an upper mold, a lower mold and a wedge mechanism, wherein the wedge mechanism is disposed between the upper mold and the lower mold;

[0007] The wedge mechanism includes an upper mold fixing seat, a side guide plate, a slider, a slide groove, a base, a dovetail block, a fixing block, and a dovetail groove. The upper mold fixing seat is fixedly mounted on the upper mold, the side guide plate is fixedly mounted on the upper mold, the slider is located below the upper mold fixing seat, the slide groove is opened at the upper end of the slider, and the upper mold fixing seat contacts the slider. The base is fixedly mounted on the lower mold, the dovetail block is fixedly mounted on the base, the fixing block is fixedly mounted at the lower end of the slider, the dovetail groove is opened on the fixing block, and the dovetail block is located in the dovetail groove. The side guide plate has an L-shaped cross-section, and the extended portion of the side guide plate is located in the slide groove.

[0008] By adopting the above technical solution, an upper mold, a lower mold, and a wedge mechanism are set up. During use, the wedge mechanism is fixed between the upper mold and the lower mold. The wedge mechanism includes an upper mold fixing seat, a side guide plate, a slider, a slide groove, a base, a dovetail block, a fixing block, and a dovetail groove. The upper mold fixing seat is connected to the upper mold, and the movement and force of the press are transmitted by steel components. After the side guide plate and the cover plate are changed to be integrated, it not only guides the slider and restricts the slider's movement direction to ensure that the slider slides along the length of the side guide plate, but also reduces the overall width of the wedge through its own structural constraint, saving installation space. The slider slides along the side guide plate under the force of the upper mold fixing seat, realizing the lateral stamping action. The dovetail block and the dovetail groove cooperate to provide auxiliary guidance and positioning for the slider. The guiding accuracy of the V-shaped structure is used to improve the stability of the slider's movement and reduce the deviation and shaking during the slider's sliding process.

[0009] Furthermore: a return spring is fixedly installed at the upper end of the slider, and the other end of the return spring contacts the upper mold fixing seat. A return hook is provided between the base and the slider, with one end of the return hook installed on the slider and the other end installed on the base.

[0010] By adopting the above technical solution, a return spring and a return hook are set. The return spring drives the upper die fixing seat to move upward in the press, providing elastic restoring force and pulling the slide back to the initial position to prepare for the next stamping cycle. The return hook assists the return spring and works together to ensure that the slide returns stably and reliably, enhancing the synchronization and accuracy of the slide return.

[0011] Furthermore: the upper mold fixing seat is provided with a first bolt hole, the first bolt hole is equidistantly distributed along the width direction of the upper mold fixing seat, and the upper mold fixing seat and the upper mold are fastened by internal hexagon screws.

[0012] By adopting the above technical solution, and by setting the first bolt hole, the upper mold fixing seat is installed in the upper mold by passing multiple sets of internal hexagon screws through the first bolt hole during use, thereby improving the stability of the upper mold fixing seat during installation.

[0013] Furthermore: a transmission rod is fixedly provided on the slider, and the number of transmission rods is several and evenly distributed.

[0014] By adopting the above technical solution, a transmission rod is set up so that when the upper mold fixing seat is pressed down, the upper mold fixing seat contacts the transmission rod, and the downward pressure is transmitted to the slider through the transmission rod, thus avoiding damage to the slider caused by the downward pressure of the upper mold fixing seat.

[0015] Furthermore, a shim is fixedly provided on the upper surface of the slider, and the shim is in contact with the upper mold fixing seat.

[0016] By adopting the above technical solution and setting a shim, the shim can act as a buffer between the upper mold fixing seat and the slider during use, further protecting the slider.

[0017] Furthermore: the connection end between the return hook and the slider is provided with a hook groove, and the extension of the return hook near the slider end enters the hook groove.

[0018] Using the above technical solution, by setting a hook groove, one end of the return hook can be installed. When the upper mold is pressed down, the slider moves forward, the return hook is stretched and deformed, and the extension of the return hook slides in the hook groove. The return hook stores energy. When the upper mold returns, the hook elastically recovers and pulls the slider to move in the opposite direction through the hook groove, thus completing the reset.

[0019] Furthermore: the connection between the slide groove and the side guide plate is smoothly arranged, and the connection between the dovetail block and the dovetail groove is smoothly arranged.

[0020] By adopting the above technical solution, and by setting the connection between the slide groove and the side guide plate, and the dovetail block and the dovetail groove to be smooth, the slider can be made to slide more easily.

[0021] Furthermore, the base is provided with a second bolt hole, and the number of the second bolt holes is several and symmetrically arranged.

[0022] By adopting the above technical solution, by setting a second bolt hole, the base can be easily fixed in the lower mold by passing the fixing bolt through the second bolt hole.

[0023] In summary, this utility model has the following beneficial effects:

[0024] By setting up a wedge mechanism, the upper die fixing seat is connected to the upper die, and steel parts are used to transmit the motion and force of the press. After the side guide plate and cover plate are changed to be integrated, they not only guide the slider and restrict the slider's movement direction to ensure that the slider slides along the length of the side guide plate, but also reduce the overall width of the wedge through its own structural constraint, saving installation space. The slider is subjected to the force of the upper die fixing seat and slides along the side guide plate to realize the lateral stamping action. The dovetail block and dovetail groove cooperate to play an auxiliary guiding and positioning role for the slider. The guiding accuracy of the V-shaped structure is used to improve the stability of the slider's movement and reduce the deviation and shaking during the slider's sliding process.

[0025] By setting a return spring and a return hook, the return spring drives the upper die holder to move upward in the press, providing elastic restoring force and pulling the slide back to the initial position to prepare for the next stamping cycle. The return hook assists the return spring, working together to ensure that the slide returns stably and reliably, enhancing the synchronization and accuracy of the slide's return stroke.

[0026] Based on the above improvements, the overall technical effect achieved by this device is that it can integrate the side guide plate and the cover plate into one unit, and reduce the overall width of the wedge through its own structural constraints, thus saving installation space. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0028] Figure 2 This is a schematic diagram of the inclined wedge mechanism of this utility model;

[0029] Figure 3 This is a schematic diagram of the transmission rod, gasket, and slider of this utility model;

[0030] Figure 4 This is a structural schematic diagram of the dovetail block, fixing block, and dovetail groove of this utility model.

[0031] In the diagram, 1. Upper mold; 2. Lower mold; 3. Wedge mechanism; 4. Return spring; 5. Return hook; 6. First bolt hole; 7. Transmission rod; 8. Washer; 9. Hook groove; 10. Second bolt hole; 301. Upper mold fixing seat; 302. Side guide plate; 303. Slider; 304. Slide groove; 305. Base; 306. Dovetail block; 307. Fixing block; 308. Dovetail groove. Detailed Implementation

[0032] The present invention will be further described in detail below with reference to the accompanying drawings.

[0033] Example:

[0034] Please see Figures 1-4The present invention provides a technical solution: a more space-saving self-made wedge, including an upper mold 1, a lower mold 2 and a wedge mechanism 3, wherein the wedge mechanism 3 is disposed between the upper mold 1 and the lower mold 2;

[0035] The wedge mechanism 3 includes an upper mold fixing seat 301, a side guide plate 302, a slider 303, a groove 304, a base 305, a dovetail block 306, a fixing block 307, and a dovetail groove 308. The upper mold fixing seat 301 is fixedly mounted on the upper mold 1, the side guide plate 302 is fixedly mounted on the upper mold 1, the slider 303 is located below the upper mold fixing seat 301, the groove 304 is opened at the upper end of the slider 303, the upper mold fixing seat 301 contacts the slider 303, the base 305 is fixedly mounted on the lower mold 2, the dovetail block 306 is fixedly mounted on the base 305, the fixing block 307 is fixedly mounted at the lower end of the slider 303, the dovetail groove 308 is opened on the fixing block 307, the dovetail block 306 is located in the dovetail groove 308, the side guide plate 302 has an L-shaped cross-section, and the extended part of the side guide plate 302 is located in the groove 304.

[0036] By setting up an upper mold 1, a lower mold 2, and a wedge mechanism 3, the wedge mechanism 3 is fixed between the upper mold 1 and the lower mold 2 during use. The wedge mechanism 3 includes an upper mold fixing seat 301, a side guide plate 302, a slider 303, a slide groove 304, a base 305, a dovetail block 306, a fixing block 307, and a dovetail groove 308. The upper mold fixing seat 301 is connected to the upper mold 1, and the movement and force of the press are transmitted through steel parts. After the side guide plate 302 and the cover plate are changed to be integrated, it not only guides the slider 303 and restricts the movement direction of the slider 303, ensuring that the slider 303 slides along the length direction of the side guide plate 302, but also reduces the overall width of the wedge through its own structural constraint, saving installation space. The slider 303 is subjected to the force of the upper mold fixing seat 301 and slides along the side guide plate 302 to realize the lateral stamping action. The dovetail block 306 and the dovetail groove 308 cooperate to provide auxiliary guidance and positioning for the slider 303, utilizing V The guiding accuracy of the structure is improved, the stability of the slider 303's movement is enhanced, and the deviation and wobbling of the slider 303 during the sliding process are reduced.

[0037] refer to Figure 2A return spring 4 is fixedly installed at the upper end of the slider 303. The other end of the return spring 4 contacts the upper die fixing seat 301. A return hook 5 is provided between the base 305 and the slider 303. One end of the return hook 5 is set on the slider 303, and the other end of the return hook 5 is set on the base 305. By setting the return spring 4 and the return hook 5, the return spring 4 provides elastic restoring force when the press drives the upper die fixing seat 301 to move upward, pulling the slider 303 back to the initial position to prepare for the next stamping cycle. The return hook 5 and the return spring 4 work together to ensure that the slider 303 is stably and reliably reset, and enhance the synchronization and accuracy of the return of the slider 303.

[0038] refer to Figure 2 The upper mold fixing seat 301 is provided with a first bolt hole 6. The first bolt holes 6 are evenly distributed along the width direction of the upper mold fixing seat 301. The upper mold fixing seat 301 and the upper mold 1 are locked together by internal hexagon screws. By setting the first bolt holes 6, in use, multiple sets of internal hexagon screws are passed through the first bolt holes 6 to install the upper mold fixing seat 301 in the upper mold 1, thereby improving the stability of the upper mold fixing seat 301 during installation.

[0039] refer to Figure 3 A transmission rod 7 is fixedly installed on the slider 303. The number of transmission rods 7 is several and evenly distributed. By setting the transmission rod 7, when the upper mold fixing seat 301 is pressed down, the upper mold fixing seat 301 contacts the transmission rod 7, and the downward pressure is transmitted to the slider 303 through the transmission rod 7, so as to avoid damage to the slider 303 caused by the downward pressure of the upper mold fixing seat 301.

[0040] refer to Figure 3 A shim 8 is fixedly provided on the upper surface of the slider 303. The shim 8 is in contact with the upper mold fixing seat 301. By providing the shim 8, the shim 8 can play a buffering role between the upper mold fixing seat 301 and the slider 303 during use, further protecting the slider 303.

[0041] refer to Figure 2 The return hook 5 and the slider 303 are connected by a hook groove 9. The extension of the return hook 5 near the slider 303 enters the hook groove 9. By setting the hook groove 9, one end of the return hook 5 can be installed. When the upper mold 1 is pressed down, the slider 303 moves forward, the return hook 5 is stretched and deformed, and the extension of the return hook 5 slides in the hook groove 9. The return hook 5 stores energy. When the upper mold returns, the hook elastically recovers and pulls the slider 303 to move in the opposite direction through the hook groove 9, thus completing the reset.

[0042] refer to Figure 2 and Figure 4The connection between the slide groove 304 and the side guide plate 302 is smoothly designed, and the connection between the dovetail block 306 and the dovetail groove 308 is smoothly designed. By making the connection between the slide groove 304 and the side guide plate 302, and the connection between the dovetail block 306 and the dovetail groove 308 smooth, the slider 303 can slide more easily.

[0043] refer to Figure 2 The base 305 is provided with a second bolt hole 10. The number of second bolt holes 10 is several and they are symmetrically arranged. By providing the second bolt holes 10, the fixing bolt passes through the second bolt holes 10, which makes it easy to fix the base 305 in the lower mold 2.

[0044] Brief description of usage:

[0045] In use, the upper die fixing seat 301 is first connected to the upper die 1, using steel components to transmit the motion and force of the press. After the side guide plate 302 and the cover plate are changed to be integrated, it not only guides the slider 303 and restricts the movement direction of the slider 303, ensuring that the slider 303 slides along the length direction of the side guide plate 302, but also reduces the overall width of the wedge through its own structural constraint, saving installation space. The slider 303 is subjected to the force of the upper die fixing seat 301 and slides along the side guide plate 302 to realize the lateral stamping action. The dovetail block 306 and the dovetail groove 308 cooperate to provide auxiliary guidance and positioning for the slider 303, utilizing V The guiding accuracy of the structure improves the stability of the slider 303's movement and reduces the deviation and shaking of the slider 303 during the sliding process. When the upper mold fixing seat 301 is pressed down, the upper mold fixing seat 301 contacts the transmission rod 7, and the downward pressure is transmitted to the slider 303 through the transmission rod 7, avoiding damage to the slider 303 caused by the downward pressure of the upper mold fixing seat 301. The gasket 8 can play a buffering role between the upper mold fixing seat 301 and the slider 303, further protecting the slider 303.

[0046] Then, the return spring 4 drives the upper die fixing seat 301 to move upward in the press, providing elastic restoring force and pulling the slider 303 back to the initial position to prepare for the next stamping cycle. The return hook 5, assisting the return spring 4, works together to ensure that the slider 303 is stably and reliably reset, enhancing the synchronization and accuracy of the return of the slider 303. By setting the hook groove 9, one end of the return hook 5 can be installed. When the upper die 1 is pressed down, the slider 303 moves forward, and the return hook 5 is stretched and deformed. The extension of the return hook 5 slides in the hook groove 9, storing energy. When the upper die returns, the hook elastically returns and pulls the slider 303 to move in the opposite direction through the hook groove 9, completing the reset.

[0047] Finally, the upper mold fixing seat 301 is installed in the upper mold 1 by passing multiple sets of internal hexagonal screws through the first bolt hole 6, thereby improving the stability of the upper mold fixing seat 301 during installation.

[0048] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

Claims

1. A more space-saving self-made wedge, comprising an upper mold (1), a lower mold (2), and a wedge mechanism (3), characterized in that: The wedge mechanism (3) is disposed between the upper mold (1) and the lower mold (2); The wedge mechanism (3) includes an upper mold fixing seat (301), a side guide plate (302), a slider (303), a slide groove (304), a base (305), a dovetail block (306), a fixing block (307), and a dovetail groove (308). The upper mold fixing seat (301) is fixedly mounted on the upper mold (1), the side guide plate (302) is fixedly mounted on the upper mold (1), the slider (303) is located below the upper mold fixing seat (301), and the slide groove (304) is opened at the upper end of the slider (303). The mold fixing base (301) contacts the slider (303), the base (305) is fixedly set on the lower mold (2), the dovetail block (306) is fixedly set on the base (305), the fixing block (307) is fixedly set on the lower end of the slider (303), the dovetail groove (308) is opened on the fixing block (307), the dovetail block (306) is located in the dovetail groove (308), the side guide plate (302) has an L-shaped cross section, and the extended part of the side guide plate (302) is located in the slide groove (304).

2. The self-made wedge with more space-saving design according to claim 1, characterized in that: A return spring (4) is fixedly installed at the upper end of the slider (303). The other end of the return spring (4) is in contact with the upper mold fixing seat (301). A return hook (5) is provided between the base (305) and the slider (303). One end of the return hook (5) is set on the slider (303), and the other end of the return hook (5) is set on the base (305).

3. A more space-saving self-made wedge according to claim 1, characterized in that: The upper mold fixing seat (301) is provided with a first bolt hole (6), the first bolt hole (6) is equidistantly distributed along the width direction of the upper mold fixing seat (301), and the upper mold (1) is fastened by internal hexagon screws.

4. A more space-saving self-made wedge according to claim 1, characterized in that: A transmission rod (7) is fixedly installed on the slider (303), and the number of transmission rods (7) is several and evenly distributed.

5. A more space-saving self-made wedge according to claim 1, characterized in that: A gasket (8) is fixedly provided on the upper surface of the slider (303), and the gasket (8) is in contact with the upper mold fixing seat (301).

6. A more space-saving self-made wedge according to claim 2, characterized in that: The return hook (5) and the slider (303) are connected by a hook groove (9), and the extension of the return hook (5) near the slider (303) enters the hook groove (9).

7. A more space-saving self-made wedge according to claim 1, characterized in that: The connection between the slide groove (304) and the side guide plate (302) is smoothly provided, and the connection between the dovetail block (306) and the dovetail groove (308) is smoothly provided.

8. A more space-saving self-made wedge according to claim 1, characterized in that: The base (305) is provided with a second bolt hole (10), and the number of the second bolt holes (10) is several and symmetrically arranged.