A riveting device for X-turn intermediate slot cover

Abstract

The utility model discloses a riveting device for X turn middle groove cover, including frame, be provided with mounting bracket on the frame, be provided with sliding frame, upper stop block and detection device on the mounting bracket, sliding frame is located between upper stop block and detection device, the mounting bracket on the upper of sliding frame is provided with cylinder, and the output of cylinder is provided with pressure sensor, and sliding frame is linked with cylinder through pressure sensor, still be provided with riveting mould and displacement sensor on the sliding frame, and the input of displacement sensor is linked with frame, and riveting mould is located the bottom of sliding frame, and the mounting bracket below riveting mould is provided with locating seat. Through setting up locating seat and upper, lower stop block cooperation upper push block and lower push block, has realized accurate positioning to work piece, can carry out accurate control to riveting strength and distance through pressure sensor and displacement sensor, avoids leaking after welding, avoids work piece deformation because of partial pressure too big through riveting mould, and detection device can detect work piece surface.

Description

Technical Field

[0001] This utility model belongs to the field of riveting technology for thin aluminum parts, and in particular relates to a riveting device for X-turn intermediate groove cover. Background Technology

[0002] Riveting is a common method for mechanically fixing two workpieces. Common riveting methods include machining a combination structure on the two workpieces or using rivets. Workpieces riveted with rivets are generally not disassembled, making later maintenance inconvenient. Therefore, some items use a combination structure for riveting. Due to the ease of operation, this type of riveting is mostly done manually. However, the X-turn intermediate slot cover is a tiny, thin sheet workpiece, and manual riveting presents the following problems:

[0003] 1. It is not easy to control the force when riveting by hand.

[0004] 2. When riveting by hand, the workpiece is pressed in and the local stress is too great, which can easily cause deformation.

[0005] 3. High installation precision is required; the depth of manual pressing cannot be controlled, and leakage is likely after welding.

[0006] Therefore, we need to design a riveting device for the X-turn intermediate slot cover to solve these problems. Utility Model Content

[0007] The problem to be solved by this utility model is to provide a riveting device for the X-turn intermediate groove cover.

[0008] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0009] A riveting device for an X-turn intermediate slot cover includes a frame, a mounting bracket on the frame, a sliding bracket, an upper stop block, and a detection device on the mounting bracket, the sliding bracket being located between the upper stop block and the detection device, a cylinder being mounted on the mounting bracket above the sliding bracket, a pressure sensor being mounted on the output end of the cylinder, the sliding bracket being connected to the cylinder via the pressure sensor, a riveting die and a displacement sensor being mounted on the sliding bracket, the input end of the displacement sensor being connected to the frame, the riveting die being located at the bottom of the sliding bracket, a positioning seat being mounted on the mounting bracket below the riveting die, a lower stop block being mounted on the positioning seat, the lower stop block being located below the upper stop block, a side push rod being mounted below the detection device, the side push rod being slidably connected to the mounting bracket, the side push rod being mounted on an upper push block and a lower push block, the upper push block being opposite to the upper stop block, and the lower push block being opposite to the lower stop block.

[0010] Preferably, a longitudinal rail is fixedly mounted on the mounting bracket, a longitudinal slider is mounted on the longitudinal rail, the sliding bracket is fixedly connected to the longitudinal slider, a bracket is mounted on the mounting bracket above the longitudinal rail, and the cylinder is fixed on the bracket.

[0011] This design improves the stability of the sliding frame during movement.

[0012] Preferably, the mounting bracket is further provided with a mounting plate, a horizontal rail is fixedly provided on the mounting plate, a horizontal slider is provided on the horizontal rail, the side push rod is connected to the horizontal slider, the mounting plate is also provided with a handle, the handle is hinged to the mounting plate, a stabilizing block is provided on the mounting plate on one side of the handle, a connecting frame is slidably provided on the stabilizing block, and the connecting frame is connected to the handle.

[0013] This design improves the stability of the side push rod during movement.

[0014] Preferably, a protective cover is also provided on the outside of the detection device, and the protective cover is fixedly connected to the mounting frame.

[0015] This design protects the detection device.

[0016] Preferably, a limit sensor is provided on the mounting bracket, the limit sensor is located below the sliding bracket and its output end is opposite to the sliding bracket.

[0017] This configuration allows for control over the maximum distance the sliding frame can move.

[0018] Preferably, a table is fixedly installed on the frame, a protective box is fixedly installed on the top surface of the table, the mounting bracket is fixedly installed on the table inside the protective box, and a discharge chute is also provided on the frame below the table. The distance from the output end of the discharge chute to the table is greater than the distance from the input end, and a counter is also provided at the output end of the discharge chute.

[0019] With this setup, the protective box can protect the equipment while reducing external interference, the discharge chute can quickly realize the flow of workpieces, and the counter can count the processed workpieces.

[0020] Preferably, the protective box is also equipped with a top light, a side light and a controller. The top light is fixedly installed on the top of the protective box above the mounting bracket, the side light is fixedly installed on a set of opposite inner walls of the protective box, and the controller is hinged to the outer wall of the protective box.

[0021] With this setup, the overhead and side lights provide illumination, and the controller can control the equipment.

[0022] The advantages and positive effects of this utility model are:

[0023] This invention limits the position of the workpiece by setting a positioning seat and upper and lower stops. The upper and lower push blocks are moved by the handle to fix the workpiece, achieving precise positioning. The upper mold is moved by a cylinder to achieve automatic press-fitting and riveting. The riveting force and distance can be precisely controlled by pressure and displacement sensors to avoid leakage after welding. The riveting mold can make large-area contact with the workpiece, avoiding deformation caused by excessive local pressure. The detection device can inspect the surface of the riveted workpiece, greatly improving work efficiency and yield. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0026] Figure 2 This is a schematic diagram of the internal structure of the protective box of this utility model;

[0027] Figure 3 This is a schematic diagram of the riveting structure of this utility model;

[0028] Figure 4 This is a schematic diagram of the installation position of the detection device of this utility model.

[0029] The annotations in the attached figures are explained as follows:

[0030] 1. Frame; 2. Protective box; 3. Electrical box; 4. Tri-unit; 5. Controller; 6. Discharge chute; 7. Counter; 8. Top light; 9. Side light; 10. Mounting bracket; 11. Longitudinal rail; 12. Longitudinal slider; 13. Sliding frame; 14. Riveting mold; 15. Table; 16. Positioning seat; 17. Lower stop block; 18. Upper stop block; 19. Mounting plate; 20. Handle; 21. Horizontal rail; 22. Horizontal slider; 23. Side push rod; 24. Lower push block; 25. Displacement sensor; 26. Upper push block; 27. Cylinder; 28. Detection device; 29. ​​Protective cover; 30. Limit sensor; 31. Bracket; 32. Pressure sensor; 33. Connecting frame; 34. Stabilizing block. Detailed Implementation

[0031] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0032] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0033] The present invention will be further described below with reference to the accompanying drawings:

[0034] like Figures 1-4As shown, a riveting device for an X-turn intermediate slot cover includes a frame 1, a table 15 fixedly mounted on the frame 1, a protective box 2 fixedly mounted on the top surface of the table 15, and a mounting frame 10 fixedly mounted on the table 15 inside the protective box 2. The protective box 2 can protect the equipment and reduce external interference. The mounting frame 10 is equipped with a sliding frame 13, an upper stop block 18, and a detection device 28. The sliding frame 13 is located between the upper stop block 18 and the detection device 28. A cylinder 27 is mounted on the mounting frame 10 above the sliding frame 13. A pressure sensor 32 is installed at the output end of the cylinder 27. The sliding frame 13 is connected to the cylinder via the pressure sensor 32. 2 is connected to cylinder 27. The sliding frame 13 is also equipped with riveting mold 14 and displacement sensor 25. The input end of displacement sensor 25 is connected to frame 1. Riveting mold 14 is located at the bottom of sliding frame 13. The mounting frame 10 below riveting mold 14 is equipped with positioning seat 16. The positioning seat 16 is equipped with lower stop block 17. Lower stop block 17 is located below upper stop block 18. The detection device 28 is equipped with side push rod 23. Side push rod 23 is slidably connected to mounting frame 10. Side push rod 23 is equipped with upper push block 26 and lower push block 24. Upper push block 26 is opposite to upper stop block 18, and lower push block 24 is opposite to lower stop block 17.

[0035] The protective box 2 is also equipped with a top light 8, a side light 9 and a controller 5. The top light 8 is fixedly installed on the top of the protective box 2 above the mounting bracket 10. The side light 9 is fixedly installed on a set of opposite inner walls of the protective box 2. The top light 8 and the side light 9 can provide illumination. The controller 5 is hinged to the outer wall of the protective box 2. The controller 5 can be used to control the equipment.

[0036] On the frame 1 below the table 15, there is also a discharge chute 6, an electrical box 3, and a triplet 4. The discharge chute 6 can quickly realize the flow of workpieces. The distance from the output end of the discharge chute 6 to the table 15 is greater than the distance from the input end. The output end of the discharge chute 6 is also equipped with a counter 7, which can count the processed workpieces. The electrical box 3 is connected to the controller 5 and supplies power to the controller 5. The output end of the triplet 4 is connected to the cylinder 27, and the input end is connected to the external air source. The triplet 4 can filter the air source connected to the equipment.

[0037] Specifically, a longitudinal rail 11 is fixedly installed on the mounting frame 10, and a longitudinal slider 12 is installed on the longitudinal rail 11. The sliding frame 13 is fixedly connected to the longitudinal slider 12. A bracket 31 is installed on the mounting frame 10 above the longitudinal rail 11. The cylinder 27 is fixed on the bracket 31. A mounting plate 19 is also installed on the mounting frame 10. A transverse rail 21 is fixedly installed on the mounting plate 19. A transverse slider 22 is installed on the transverse rail 21. The side push rod 23 is connected to the transverse slider 22. A handle 20 is also installed on the mounting plate 19. The handle 20 is hinged to the mounting plate 19. A stabilizing block 34 is installed on the mounting plate 19 on one side of the handle 20. A connecting frame 33 is slidably installed on the stabilizing block 34 and is connected to the handle 20. This can improve the stability of the sliding frame 13 and the side push rod 23 when they move.

[0038] Specifically, a protective cover 29 is also provided on the outside of the detection device 28. The protective cover 29 is fixedly connected to the mounting bracket 10, which can protect the detection device 28.

[0039] Specifically, a limit sensor 30 is provided on the mounting bracket 10. The limit sensor 30 is located below the sliding bracket 13 and its output end is opposite to the sliding bracket 13, so that the limit distance of the sliding bracket 13 can be controlled.

[0040] The working process of this embodiment is as follows: Before use, the equipment is adjusted to the initial state. At this time, the cylinder 27 shortens, causing the sliding frame 13 to drive the riveting mold 14 to move to the upper limit position, so that the riveting mold 14 is away from the positioning seat 16. By rotating the handle 20, the side push rod 23 is pulled back by the connecting frame 33, so that the lower push block 24 is away from the lower stop block 17.

[0041] During operation, the operator places the workpiece to be riveted onto the positioning seat 16, ensuring it aligns with the lower stop 17 and upper stop 18. Then, the operator rotates the handle 20, which pushes the transverse slider 22 along the transverse rail 21 via the connecting frame 33. This causes the side push rod 23 to move closer to the positioning seat 16. The upper push block 26 and lower push block 24 on the side push rod 23, in conjunction with the upper stop 18 and lower stop 17, secure the workpiece. The operator then connects the air passage of the cylinder 27, causing it to extend. The cylinder 27 then pushes the sliding frame 13 downwards. As the sliding frame 13 moves downwards, it causes the longitudinal slider 12 to move downwards along the slide rail. This interaction between the slider and the slide rail improves the stability of the sliding components, ensuring accuracy. When the sliding frame 13 moves the riveting mold 14 downward, the riveting mold 14 will contact the workpiece and rivet it. At the same time, the pressure sensor 32 will monitor the riveting pressure to prevent excessive pressure from damaging the workpiece. The input end of the displacement sensor 25 is connected to the mounting frame 10, so the displacement sensor 25 can monitor the moving distance of the sliding frame 13 when it moves. After the riveting is completed, the cylinder 27 will shorten and move the sliding frame 13 upward, and the riveting mold 14 will separate from the workpiece. At this time, the detection device 28 will detect the surface of the workpiece to prevent defects from appearing on the surface of the workpiece.

[0042] After riveting is completed, the operator turns the handle 20 again, causing the side push rod 23 to move the upper push block 26 and the lower push block 24 away from the workpiece. Then the workpiece is removed from the positioning seat 16 and placed into the input end of the discharge chute 6. The riveted workpiece will slide along the discharge chute 6 and slide out from the output end of the discharge chute 6 to enter other processes for processing. Moreover, the workpiece will be detected when it passes through the counter 7, thereby counting the riveted workpieces.

[0043] The above description provides a detailed account of one embodiment of the present invention. However, this description is merely a preferred embodiment and should not be construed as limiting the scope of the present invention. All equivalent variations and improvements made within the scope of the claims of the present invention should still fall within the patent coverage of the present invention.

Claims

1. A riveting device for X-turn intermediate slot covers, comprising a frame (1), characterized in that: A mounting bracket (10) is provided on the frame (1). A sliding bracket (13), an upper stop (18), and a detection device (28) are provided on the mounting bracket (10). The sliding bracket (13) is located between the upper stop (18) and the detection device (28). A cylinder (27) is provided on the mounting bracket (10) above the sliding bracket (13). A pressure sensor (32) is provided at the output end of the cylinder (27). The sliding bracket (13) is connected to the cylinder (27) through the pressure sensor (32). A riveting mold (14) and a displacement sensor (25) are also provided on the sliding bracket (13). The input end of the displacement sensor (25) is connected to the machine. The frame (1) is connected, the riveting mold (14) is located at the bottom of the sliding frame (13), the mounting frame (10) below the riveting mold (14) is provided with a positioning seat (16), the positioning seat (16) is provided with a lower stop (17), the lower stop (17) is located below the upper stop (18), the detection device (28) is provided with a side push rod (23), the side push rod (23) is slidably connected to the mounting frame (10), the side push rod (23) is provided with an upper push block (26) and a lower push block (24), the upper push block (26) is opposite to the upper stop (18), and the lower push block (24) is opposite to the lower stop (17).

2. The riveting device for an X-turn intermediate groove cover according to claim 1, characterized in that: A longitudinal rail (11) is fixedly installed on the mounting bracket (10), and a longitudinal slider (12) is installed on the longitudinal rail (11). The sliding bracket (13) is fixedly connected to the longitudinal slider (12). A bracket (31) is installed on the mounting bracket (10) above the longitudinal rail (11), and a cylinder (27) is fixedly installed on the bracket (31). The pressure sensor (32) is located below the cylinder (27), and the sliding bracket (13) is connected to the cylinder (27) through the pressure sensor (32).

3. The riveting device for an X-turn intermediate groove cover according to claim 1, characterized in that: The mounting bracket (10) is also provided with a mounting plate (19), a horizontal rail (21) is fixedly provided on the mounting plate (19), a horizontal slider (22) is provided on the horizontal rail (21), the side push rod (23) is connected to the horizontal slider (22), the mounting plate (19) is also provided with a handle (20), the handle (20) is hinged to the mounting plate (19), a stabilizing block (34) is provided on the mounting plate (19) on one side of the handle (20), a connecting frame (33) is slidably provided on the stabilizing block (34), and the connecting frame (33) is connected to the handle (20).

4. A riveting device for an X-turn intermediate groove cover according to claim 1, characterized in that: The detection device (28) is also provided with a protective cover (29) on the outside, and the protective cover (29) is fixedly connected to the mounting bracket (10).

5. A riveting device for an X-turn intermediate groove cover according to claim 1, characterized in that: A limit sensor (30) is provided on the mounting bracket (10). The limit sensor (30) is located below the sliding bracket (13) and its output end is opposite to the sliding bracket (13).

6. A riveting device for an X-turn intermediate groove cover according to claim 1, characterized in that: A table (15) is fixedly installed on the frame (1), and a protective box (2) is fixedly installed on the top surface of the table (15). The mounting bracket (10) is fixedly installed on the table (15) inside the protective box (2). A discharge chute (6) is also installed on the frame (1) below the table (15). The distance from the output end of the discharge chute (6) to the table (15) is greater than the distance from the input end. A counter (7) is also installed at the output end of the discharge chute (6).

7. A riveting device for an X-turn intermediate groove cover according to claim 6, characterized in that: The protective box (2) is also equipped with a top light (8), a side light (9) and a controller (5). The top light (8) is fixedly installed on the top of the protective box (2) above the mounting bracket (10). The side light (9) is fixedly installed on a set of opposite inner walls of the protective box (2). The controller (5) is hinged to the outer wall of the protective box (2).

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