A welding workstation scheduling turret

Abstract

The utility model relates to a kind of welding workstation scheduling rotary table, belong to welding rotary table technical field, including base, the top of base is rotatably connected with base plate, and the top of base plate is fixedly connected with partition, the both sides of partition are fixedly connected with welding gun, the both sides of partition are provided with rotating assembly, and rotating assembly is movably connected with base plate, a set of symmetrical clamping components are movably connected on rotating assembly, for the clamping positioning of pipe fitting, the both sides of partition are provided with a set of symmetrical guide rod, the guide rod is fixedly connected with base plate.The utility model uses the double-station design of partition separation, realizes clamping and welding to carry out simultaneously.One side carries out pipe fitting positioning clamping, the other side can complete welding operation simultaneously, effectively reduce equipment waiting time, base plate rotatable design allows quick switching welding station, further optimizes production rhythm, applicable to batch pipe fitting welding scene.

Description

Technical Field

[0001] This utility model belongs to the field of welding turntable technology, specifically relating to a welding workstation scheduling turntable. Background Technology

[0002] The welding workstation control turntable is a specialized piece of equipment used for butt welding of pipe fittings. It is mainly used to achieve precise positioning, synchronous rotation, and automated welding of pipe fittings. In fields such as pipeline engineering and pressure vessel manufacturing, it is often necessary to perform circumferential butt welding on two pipe fittings. This places high demands on the positioning accuracy and rotational stability of the welding equipment. Traditional welding methods often use manual assisted positioning or simple rotating devices, which are difficult to meet the modern needs of efficient and precise welding.

[0003] Existing equipment can typically only clamp a single pipe fitting. When welding two pipe fittings together, workers need to manually hold the other pipe fitting and rotate it to complete the welding. This method is not only labor-intensive and inefficient, but also makes it difficult to ensure the coaxiality and rotation synchronization of the two pipe fittings, which can easily lead to unstable weld quality. In addition, manual operation poses safety hazards, and the welding quality is overly dependent on the operator's skill level. Therefore, a welding workstation scheduling turntable is needed to address the shortcomings of the existing equipment. Utility Model Content

[0004] The purpose of this invention is to provide a welding workstation scheduling turntable that can solve the problems mentioned in the background art.

[0005] The specific technical solution adopted in this utility model is as follows:

[0006] A welding workstation scheduling turntable includes a base, a base plate rotatably connected to the top of the base, and a partition plate fixedly connected to the top of the base plate. Welding guns are fixedly connected to both sides of the partition plate. Rotating components are provided on both sides of the partition plate and are movably connected to the base plate. A set of symmetrical clamping components are movably connected to each rotating component for clamping and positioning pipe fittings. A set of symmetrical guide rods are provided on both sides of the partition plate and are fixedly connected to the base plate. A support frame is slidably connected to the base plate through the guide rods, and the top of the support frame is in contact with the outer side of the pipe fitting.

[0007] The present invention is further configured such that: the rotating assembly includes a bracket, an external gear ring, a first gear, a rotating ring, and a sleeve; the sleeve passes through the first gear and is fixedly connected to the first gear; the first gear is movably connected to the bracket through the sleeve; the external gear ring is fixedly connected to the outside of the rotating ring and is movably connected to the inside of the bracket through the rotating ring; and the first gear meshes with the external gear ring.

[0008] The present invention is further configured such that: the rotating assembly further includes a control rod, the control rod is movably connected to the base plate via a bearing, the control rod passes through the sleeve, and the control rod is movably connected to the sleeve.

[0009] The present invention is further configured such that: the brackets are all slidably connected to the top of the base plate; the guide rods pass through the brackets and are movably connected to the brackets; a set of symmetrical servo motors are fixedly connected to the outside of the base plate, and the output ends of the servo motors are respectively fixedly connected to the ends of the control rods.

[0010] The present invention is further configured such that: the clamping assembly includes a drive disk, a guide disk, a slider, a drive post, and a clamping block; the drive disk has several drive slots, the guide disk has several guide slots, the drive slots and guide slots are arranged in a circular array, the drive slots are movably connected to the interior of each drive slot, the guide slots are movably connected to the interior of each guide slot, the drive post is fixedly connected to the slider, and the slider is fixedly connected to the side of the guide disk near the axis.

[0011] The present invention is further configured such that: a protective shell is fixedly connected to the outer side of the bracket, the drive disk is rotatably connected to the inside of the protective shell, the guide disk is fixedly connected to the inside of the protective shell, the guide disk is in contact with the drive disk, and the side of the guide disk away from the drive disk is fixedly connected to the rotating ring.

[0012] The present invention is further configured such that: the clamping assembly further includes an internal gear ring, a second gear, and an adjusting column; the internal gear ring is fixedly connected to one side of the drive disk; the second gear is movably connected to the inside of the protective shell via a rotating shaft, and the second gear meshes with the internal gear ring; the adjusting column is threadedly connected to the protective shell, and the front end of the adjusting column is movably engaged with the inside of the rotating shaft of the second gear.

[0013] The technical effects achieved by this utility model are as follows:

[0014] This utility model discloses a welding workstation scheduling turntable with a partitioned dual-station design, enabling simultaneous clamping and welding. While pipe fittings are being positioned and clamped on one side, welding can be completed simultaneously on the other side, effectively reducing equipment waiting time. The rotatable base plate design allows for rapid switching of welding stations, further optimizing production cycle time. It is suitable for batch pipe fitting welding scenarios. Simultaneously, a servo motor-driven gear-ring transmission system ensures 360° synchronous rotation of the clamped pipe fittings, achieving fully circumferential automated welding with a fixed welding gun. The weld uniformity is consistent, eliminating the need for manual intervention to adjust the welding angle, significantly reducing operational intensity and improving welding quality.

[0015] This utility model relates to a welding workstation scheduling turntable. By employing a drive disc-guide disc linkage mechanism in conjunction with adjustable clamping blocks, and controlling gear two via an adjustment column, the clamping force can be precisely adjusted to ensure rapid centering and positioning of pipe fittings of different diameters. It also provides high clamping stability and prevents pipe fittings from shifting during the welding process.

[0016] This utility model presents a welding workstation scheduling turntable. Through its optimized human-machine collaborative design, it enables a single person to complete the entire process of material loading, positioning, and welding, reducing operational complexity and improving operational safety. This design ensures high-efficiency production while also considering equipment reliability and ease of operation, making it suitable for modern intelligent welding production lines. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a schematic diagram of the structure of one side component of the partition of this utility model;

[0019] Figure 3 This is an exploded view of the rotating component and clamping component of this utility model;

[0020] Figure 4 This utility model Figure 3 Another perspective on the structure.

[0021] In the diagram: 1. Base; 2. Base plate; 3. Partition plate; 4. Welding gun; 5. Rotating assembly; 501. Bracket; 502. External gear ring; 503. Gear one; 504. Rotary ring; 505. Sleeve; 506. Control lever; 6. Clamping assembly; 601. Drive plate; 602. Guide plate; 603. Slider; 604. Drive column; 605. Clamping block; 606. Internal gear ring; 607. Gear two; 608. Adjusting column; 7. Guide rod; 8. Support frame; 9. Servo motor; 10. Drive groove; 11. Guide groove; 12. Protective shell; Detailed Implementation

[0022] To make the purpose and advantages of this utility model clearer, the following detailed description is provided in conjunction with embodiments. It should be understood that the following text is merely used to describe one or more specific implementations of this utility model and does not strictly limit the scope of protection specifically claimed by this utility model.

[0023] like Figure 1As shown, a welding workstation scheduling turntable includes a base 1, a base plate 2 rotatably connected to the top of the base 1, and a partition 3 fixedly connected to the top of the base plate 2. Welding guns 4 are fixedly connected to both sides of the partition 3. Rotating components 5 are provided on both sides of the partition 3, and the rotating components 5 are movably connected to the base plate 2. A set of symmetrical clamping components 6 are movably connected to the rotating components 5 for clamping and positioning pipe fittings. A set of symmetrical guide rods 7 are provided on both sides of the partition 3, and the guide rods 7 are fixedly connected to the base plate 2. A support frame 8 is slidably connected to the base plate 2 through the guide rods 7, and the top of the support frame 8 is in contact with the outer side of the pipe fitting. In this embodiment, four support frames 8 are provided on one side of the partition 3. The support frames 8 can be freely adjusted on the base plate 2 along the guide rods 7, thereby supporting the pipe fittings and facilitating the workers to quickly place them on the base plate 2 for the clamping components 6 to quickly clamp them.

[0024] First, a motor is installed inside the base 1 to drive the base plate 2 to rotate. Welding clamping mechanisms are provided on both sides of the partition 3, so that when the workers align and fix the ends of the two pipes on one side of the partition 3, the welding clamping mechanism on the other side clamps the two pipes, which improves the welding efficiency of the turntable. The welding gun 4 is started to weld the connection of the two pipes, and the welding clamping mechanism can control the two pipes to rotate synchronously, thereby completing the complete welding of the connection of the two pipes. Thus, the above operations constitute a complete technical solution.

[0025] like Figure 1 , Figure 3 and Figure 4 As shown, the rotating assembly 5 includes a bracket 501, an external gear ring 502, a gear 503, a rotating ring 504, and a sleeve 505. The sleeve 505 passes through the gear 503 and is fixedly connected to the gear 503. The gear 503 is movably connected to the bracket 501 through the sleeve 505. The external gear ring 502 is fixedly connected to the outside of the rotating ring 504 and is movably connected to the inside of the bracket 501 through the rotating ring 504. The gear 503 meshes with the external gear ring 502. The rotating assembly 5 also includes a control rod 506, which is movably connected to the base plate 2 via a bearing. The control rod 506 passes through the sleeve 505 and is movably connected to the sleeve 505. The brackets 501 are slidably connected to the top of the base plate 2. The guide rod 7 passes through the bracket 501 and is movably connected to the bracket 501. A set of symmetrical servo motors 9 are fixedly connected to the outside of the base plate 2, and the output ends of the servo motors 9 are fixedly connected to the ends of the control rods 506 respectively.

[0026] When the ends of the two pipe fittings come into contact, the welding gun 4 is used to weld the connection. At the same time, the servo motor 9 is started, which drives the control rod 506 to rotate. Since the sleeve 505 and the control rod 506 are in motion with each other, the gear 503 rotates synchronously, which drives the external gear ring 502 to rotate inside the bracket 501. This controls the synchronous rotation of the rotating rings 504 inside the two brackets 501, realizing the synchronous rotation of the two pipe fittings. This automatically adjusts the posture of the pipe fitting connection, making it easier for the welding gun 4 to complete the welding of the entire connection.

[0027] like Figure 1 , Figure 3 and Figure 4 As shown, the clamping assembly 6 includes a drive disk 601, a guide disk 602, a slider 603, a drive post 604, and a clamping block 605. The drive disk 601 has several drive grooves 10, and the guide disk 602 has several guide grooves 11. Both the drive grooves 10 and guide grooves 11 are arranged in a circular array. A drive post 604 is movably connected inside each drive groove 10, and a slider 603 is movably connected inside each guide groove 11. The drive post 604 is fixedly connected to the slider 603. A clamping block 605 is fixedly connected to the side of the slider 603 closest to the axis of the guide disk 602. A protective shell 12 is fixedly connected to the outer side of the bracket 501. The drive disk 601 rotates... The clamping assembly 6 also includes an internal gear ring 606, a second gear 607, and an adjusting column 608. The internal gear ring 606 is fixedly connected to one side of the drive disk 601. The second gear 607 is movably connected to the inside of the protective shell 12 via a rotating shaft, and the second gear 607 meshes with the internal gear ring 606. The adjusting column 608 is threadedly connected to the protective shell 12, and the front end of the adjusting column 608 is movably engaged with the rotating shaft of the second gear 607.

[0028] First, insert the pipe fitting through the ring hole of the bracket 501, loosen the pipe fitting, and the pipe fitting is supported by the support frame 8 to remain horizontal. By moving the bracket 501, it moves along the guide rod 7. At this time, the sleeve 505 moves along the guide rod 7, causing the clamping block 605 to move to the outside of the pipe fitting. Then, rotate the adjusting column 608. Since the front end of the adjusting column 608 is in movable engagement with the internal shaft of the gear 2 607, it drives the gear 2 607 to rotate. Since the adjusting column 608 is threadedly connected to the protective shell 12, it is convenient to control the rotation of the gear 2 607. The angle of gear 607 remains unchanged after it stops rotating. Gear 607 causes the internal gear ring 606 to rotate, thereby driving the internal gear ring 606 and the drive disk 601 to rotate synchronously. Since the drive groove 10 is in active engagement with the drive column 604, the guide groove 11 restricts the sliding mode of the slider 603. As the drive disk 601 rotates, the clamping blocks 605 move closer to each other until the pipe is clamped, so that the two pipes can be quickly kept axially aligned. Then, the ends of the two pipes can be put together by moving the bracket 501.

[0029] The working principle of this utility is as follows: When in use, firstly, a motor is installed inside the base 1 to drive the base plate 2 to rotate. Then, the operator inserts the pipe through the ring hole of the bracket 501, releases the pipe, and the pipe is supported by the support frame 8 to keep it horizontal. By moving the bracket 501, it moves along the guide rod 7. At this time, the sleeve 505 moves along the guide rod 7, so that the clamping block 605 moves to the outside of the pipe.

[0030] Next, the adjusting column 608 is rotated. Since the front end of the adjusting column 608 is in movable engagement with the shaft of the second gear 607, the second gear 607 is driven to rotate. Since the adjusting column 608 is threadedly connected to the protective shell 12, it is beneficial to control the rotation angle of the second gear 607 and the angle of the second gear 607 remains unchanged after the rotation stops. The second gear 607 causes the internal gear ring 606 to rotate, thereby driving the internal gear ring 606 and the drive disk 601 to rotate synchronously. Since the drive groove 10 is in movable engagement with the drive column 604, the guide groove 11 restricts the sliding mode of the slider 603. Thus, as the drive disk 601 rotates, the clamping blocks 605 move closer to each other until the pipe is clamped, so that the two pipes can quickly maintain axial alignment.

[0031] Then, the ends of the two pipe fittings can be brought together by moving the support 501. When the ends of the two pipe fittings abut each other, the welding gun 4 is used to weld the connection. At the same time, the servo motor 9 is started to drive the control rod 506 to rotate. Due to the movable cooperation between the sleeve 505 and the control rod 506, the gear 503 rotates synchronously, which drives the external gear ring 502 to rotate inside the support 501. This controls the synchronous rotation of the rotating rings 504 inside the two supports 501, realizing the synchronous rotation of the two pipe fittings. This automatically adjusts the posture of the pipe fitting connection, making it convenient for the welding gun 4 to complete the welding of the entire connection. While the pipe fittings are installed on one side of the partition 3, the welding process can be carried out on the other side of the partition 3.

[0032] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model, unless otherwise specified or limited, shall be implemented using conventional methods in the art.

Claims

1. A welding workstation scheduling turntable, comprising a base (1), characterized in that: The base (1) is rotatably connected to a base plate (2), and a partition plate (3) is fixedly connected to the top of the base plate (2). Welding guns (4) are fixedly connected to both sides of the partition plate (3). Rotating components (5) are provided on both sides of the partition plate (3), and the rotating components (5) are movably connected to the base plate (2). A set of symmetrical clamping components (6) are movably connected to the rotating components (5) for clamping and positioning the pipe. A set of symmetrical guide rods (7) are provided on both sides of the partition plate (3). The guide rods (7) are fixedly connected to the base plate (2). A support frame (8) is slidably connected to the base plate (2) through the guide rods (7), and the top of the support frame (8) is in contact with the outer side of the pipe.

2. The welding workstation scheduling turntable according to claim 1, characterized in that: The rotating assembly (5) includes a bracket (501), an external gear ring (502), a first gear (503), a rotating ring (504), and a sleeve (505). The sleeve (505) passes through the first gear (503) and is fixedly connected to the first gear (503). The first gear (503) is movably connected to the bracket (501) through the sleeve (505). The external gear ring (502) is fixedly connected to the outside of the rotating ring (504) and is movably connected to the inside of the bracket (501) through the rotating ring (504). The first gear (503) meshes with the external gear ring (502).

3. A welding workstation scheduling turntable according to claim 2, characterized in that: The rotating assembly (5) also includes a control rod (506), which is movably connected to the base plate (2) via a bearing. The control rod (506) passes through the sleeve (505) and is movably connected to the sleeve (505).

4. A welding workstation scheduling turntable according to claim 3, characterized in that: The brackets (501) are all slidably connected to the top of the base plate (2). The guide rod (7) passes through the bracket (501) and is movably connected to the bracket (501). A set of symmetrical servo motors (9) are fixedly connected to the outside of the base plate (2), and the output end of the servo motor (9) is fixedly connected to the end of the control rod (506).

5. A welding workstation scheduling turntable according to claim 4, characterized in that: The clamping assembly (6) includes a drive disk (601), a guide disk (602), a slider (603), a drive post (604), and a clamping block (605). The drive disk (601) has several drive grooves (10), and the guide disk (602) has several guide grooves (11). The drive grooves (10) and the guide grooves (11) are arranged in a circular array. The drive post (604) is movably connected inside the drive groove (10), and the slider (603) is movably connected inside the guide groove (11). The drive post (604) is fixedly connected to the slider (603), and the clamping block (605) is fixedly connected to the side of the slider (603) near the axis of the guide disk (602).

6. A welding workstation scheduling turntable according to claim 5, characterized in that: A protective shell (12) is fixedly connected to the outside of the bracket (501). The drive disk (601) is rotatably connected to the inside of the protective shell (12). The guide disk (602) is fixedly connected to the inside of the protective shell (12). The guide disk (602) is in contact with the drive disk (601), and the side of the guide disk (602) away from the drive disk (601) is fixedly connected to the rotating ring (504).

7. A welding workstation scheduling turntable according to claim 6, characterized in that: The clamping assembly (6) further includes an internal gear ring (606), a second gear (607), and an adjusting column (608). The internal gear ring (606) is fixedly connected to one side of the drive disk (601). The second gear (607) is movably connected to the inside of the protective shell (12) through a rotating shaft, and the second gear (607) meshes with the internal gear ring (606). The adjusting column (608) is threadedly connected to the protective shell (12), and the front end of the adjusting column (608) is movably engaged with the inside of the rotating shaft of the second gear (607).

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