A preheating device for corrugation rollers of a corrugated board line

By designing a preheating device for the corrugated rolls with a lifting section and a steam pipeline system on the corrugated board production line, the problems of low production efficiency and high energy consumption when changing the flute type were solved. This enabled rapid roll change and preheating, improving production efficiency and reducing energy consumption.

CN224408646UActive Publication Date: 2026-06-26BOZHOU XINXINGHUA PACKING CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
BOZHOU XINXINGHUA PACKING CO LTD
Filing Date
2025-08-06
Publication Date
2026-06-26

AI Technical Summary

Technical Problem

When changing the flute type, the corrugated cardboard production line requires a long time to close the steam valve to release pressure, pull out the old roll, pressurize and fix the new roll and preheat it, which affects production efficiency and increases energy consumption.

Method used

A preheating device for corrugated rolls in a corrugated cardboard production line was designed. The device achieves dynamic fixing and preheating of the corrugated rolls through a lifting unit and a steam pipeline system, allowing for the replacement and preheating of new rolls during production line operation and avoiding equipment start-ups and shutdowns.

Benefits of technology

It enables rapid switching and preheating of corrugated rolls, improving production efficiency and reducing energy consumption during equipment start-up and shutdown.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to corrugated paperboard line equipment technical field, concretely is a kind of corrugated paperboard line corrugation roll preheating device, including frame and the frame body of its front end, the steam generator is installed in the lower of frame, the inside of frame body is installed with corrugation roll;The inside of frame body is installed with lifting portion, between the inside shaft seat of frame body and frame, the both ends of corrugation roll protrude have adapter shaft, the sliding seat of multiple up-and-down movements is movably installed in the lifting portion, the sliding seat and adapter shaft rotatable type swing joint.The utility model can directly preheat the corrugation roll needing switching during production line operation, and directly replace when production line stops, to shorten switching operation length, can realize the operation effect of continuously producing different types of corrugated paper, both improve production efficiency and reduce the energy consumption increased by equipment start-stop.
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Description

Technical Field

[0001] This utility model belongs to the technical field of corrugated cardboard production line equipment, and in particular relates to a preheating device for corrugated rolls in a corrugated cardboard production line. Background Technology

[0002] Corrugated cardboard is a lightweight, high-strength material made of multiple layers of paper bonded together. It is processed into corrugated cardboard from flat cardboard by the upper and lower corrugating rollers of a corrugated cardboard production line (such as a single-facer or a corrugating forming machine).

[0003] Currently, when changing the flute type on a corrugated cardboard production line, the corrugated cardboard box must first have its steam valve closed to release pressure and then be pulled out. The replacement corrugated cardboard box is then inserted, pressurized and fixed, and the steam valve is opened for preheating. Production can only begin after the preheated temperature has been reached. The entire process is lengthy and affects production efficiency, while the energy consumption for starting and stopping the equipment is also significant.

[0004] To address the aforementioned issues, this application proposes a preheating device for corrugated rolls in a corrugated cardboard production line. Utility Model Content

[0005] The purpose of this invention is to provide a preheating device for corrugated rolls in a corrugated cardboard production line, which solves the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0007] This utility model is a preheating device for corrugated rolls in a corrugated cardboard production line, including a frame and a body at its front end. A steam generator is installed below the frame, and corrugated rolls are installed inside the body.

[0008] A lifting unit is installed on the inner side of the machine body, located between the inner side bearing and the frame. The two ends of the corrugated roller have connecting shafts extending out. Multiple sliding blocks that move up and down are movably installed inside the lifting unit. The sliding blocks are rotatably connected to the connecting shafts.

[0009] A steam pipe is installed on one side of the lifting unit, and a connecting pipe connected to a steam generator is installed at the lower end of the steam pipe. An annular cavity is opened inside the corrugated roller, and the annular cavity is connected to the steam pipe through a pipeline.

[0010] Preferably, a set of clamping blocks is installed on one side of the slide block, and adjacent clamping blocks are mated to form a ring mechanism, which is rotatably connected to the adapter shaft.

[0011] Preferably, a rotating shaft is fixed at the center of the corrugated roller, and the rotating shaft is fixedly connected to the two ends of the corrugated roller with sidewalls. The outer side of the sidewall is an annular groove, and a through hole is opened in the sidewall to connect the annular cavity and the annular groove.

[0012] Preferably, a ventilation frame is rotatably installed inside the annular groove, and a steam pipe on one side of the ventilation frame is plugged into and disconnected from a steam pipe.

[0013] Preferably, the surface of the slide has an integral support block, which is fixedly connected to the air vent frame by bolts.

[0014] Preferably, an electric telescopic device is installed on the adapter shaft through an opening at its end, and an adapter block is fixed to the end of the electric telescopic device.

[0015] Preferably, the outer side of the adapter block has a square toothed plate that engages with the opening hole at the end of the adapter shaft and the bearing seat, and the inner wall of the opening hole has a square groove.

[0016] This utility model has the following beneficial effects:

[0017] This utility model dynamically fixes the direction of the corrugated roller by a sliding block, which can directly install the corrugated roller to be switched in the area above or below the lifting part during operation. Then, after the current production line material processing is completed, the new corrugated roller can be directly replaced. This can not only realize the corrugated roller switching operation in a short time and maintain the operation of the production line, but also avoid the energy consumption caused by starting and stopping the equipment.

[0018] Furthermore, after the corrugated roller is installed in the area above or below the lifting unit, the steam pipe is connected to the steam pipe, which can start preheating the corrugated roller during the current material processing operation on the production line, so that the corrugated roller can be used directly when changing materials.

[0019] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the overall appearance structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the adjacent corrugated roller assembly and its internal structure according to the present invention.

[0023] Figure 3 This is a schematic diagram of the connection structure between the corrugated roller and the bearing seat of this utility model;

[0024] Figure 4This is a partially enlarged structural diagram of part A of this utility model;

[0025] Figure 5 This is a schematic diagram of the combined structure of the slide and the ventilation frame of this utility model;

[0026] The attached diagram lists the components represented by each number as follows:

[0027] In the picture:

[0028] 11. Frame; 12. Body; 121. Shaft seat; 13. Steam generator; 14. Corrugated roll; 141. Rotating shaft; 142. Annular cavity; 143. Through hole; 144. Annular groove; 15. Lifting part; 16. Steam pipe; 161. Connecting pipe; 17. Slide; 171. Clamping block; 18. Adapter shaft; 181. Electric expansion joint; 1811. Adapter block; 19. Air exchange frame; 191. Steam pipe. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] In the description of this utility model, it should be understood that the terms "opening", "top and bottom", "thickness", "top", "middle", "length", "inner" and "around" indicate the orientation or positional relationship only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0031] Please see Figure 1-5 As shown, this utility model is a preheating device for corrugated rolls of a corrugated cardboard production line, including a frame 11 and a body 12 at its front end. A steam generator 13 is installed below the frame 11, and a corrugated roll 14 is installed inside the body 12.

[0032] The inner side of the machine body 12 is equipped with a lifting part 15, which is a vertical frame. The internal structure uses a ball screw or screw. It is located between the bearing seat 121 and the frame 11 on the inner side of the machine body 12. The two ends of the corrugated roller 14 have a connecting shaft 18 for detachable connection with the bearing seat 121. Multiple vertically movable slides 17 are movably installed in the lifting part 15. The slides 17 are rotatably connected to the connecting shaft 18. In use, the lifting part 15 drives the upper and lower sets of slides 17 with corrugated roller 14 installed to move up and down at the same time. After the corrugated roller 14 that needs to be replaced is moved out, the corrugated roller 14 that needs to be used is directly moved to the working area.

[0033] A steam pipe 16 is installed on one side of the lifting part 15 and is symmetrically distributed on both sides inside the machine body 12. A connecting pipe 161 is installed at the lower end of the steam pipe 16, one end of which is connected to the steam generator 13 to introduce steam into the interior of the steam pipe 16. A set of two on-off joints are installed on one side of the steam pipe 16 in the upper, middle and lower areas. An annular cavity 142 is opened inside the corrugated roller 14. The annular cavity 142 is connected to the steam pipe 16 through a pipeline to preheat the corrugated roller 14 to be used before switching, so that it can be put into use directly after switching.

[0034] Furthermore, a set of clamping blocks 171 is installed on one side of the slide 17. There are two blocks in a set, one of which is fixed to the slide 17. The adjacent clamping blocks 171 are connected to form a ring mechanism, which is rotatably installed on the outside of the stepped shaft between the adapter shaft 18 and the corrugated tube 14.

[0035] Furthermore, a rotating shaft 141 is fixed at the center of the corrugated roller 14. The rotating shaft 141 is connected and fixed to both ends of the corrugated roller 14 through the side wall. The outer side of the side wall is an annular groove 144. Through holes 143 are opened in the side wall to connect the annular cavity 142 and the annular groove 144. Multiple through holes 143 are evenly distributed around the circumference.

[0036] Furthermore, an air exchange frame 19 is rotatably installed inside the annular groove 144. There is an annular cavity between the side and the side wall of the air exchange frame 19 for temporarily storing steam. When the corrugated roller 14 rotates, multiple through holes 143 pass through the air vent of the air exchange frame 19 in turn, thereby introducing the temporarily stored steam into the interior of the annular cavity 142. A steam pipe 191 is fixedly installed at one end of the air vent of the air exchange frame 19, and one end of the steam pipe 191 is plugged into and disconnected from the on / off connector on the outside of the steam pipe 16.

[0037] Furthermore, a support block is fixed above or below the slide block 17, and bolts are installed inside it. The bolts are fixedly connected to the ventilation frame 19, so that the ventilation frame 19 remains stationary when the corrugated roller 14 rotates, ensuring the stability of the steam flow pipeline.

[0038] Furthermore, both the end of the adapter shaft 18 and the interior of the shaft seat 121 are provided with openings, and an electric telescopic device 181 is installed inside the opening. The movable end of the electric telescopic device 181 is fixed with an adapter block 1811.

[0039] The adapter block 1811 has a square toothed plate extending outward from its outer side, and a square groove is provided on the inner wall of the opening hole. The square toothed plate is engaged with the opening hole, which can transmit the rotational force of the bearing seat 121 to the adapter shaft 18, thereby driving the corrugated roller 14 to rotate.

[0040] Understandably, this utility model can directly preheat the corrugated tube 14 that needs to be switched during production line operation and directly replace it when the production line stops, thereby shortening the switching operation time and enabling continuous production of different types of corrugated paper. This not only improves production efficiency but also reduces the energy consumption caused by equipment start-up and shutdown.

[0041] A specific application of the operation process in this embodiment is as follows: When it is necessary to switch corrugated rollers 14, before all the materials on the current production line have been processed, the two ends of the corrugated rollers 14 are dynamically fixed inside the adjacent clamping blocks 171. Then, the steam pipe 191 is connected to the steam pipe 16 so that steam enters the interior of the annular cavity 142 from the through hole 143 to form a flow, thereby preheating the corrugated rollers 14. After heating is completed, the corrugated rollers 14 to be replaced are directly removed. Under the action of the lead screw inside the lifting part 15, the corrugated rollers 14 are driven down to the predetermined position via the slide block 17. The working position is then adjusted so that the electric telescopic device 181 at its end is inserted into the interior of the bearing seat 121, thereby connecting and fixing the annular cavity 142 to the bearing seat 121. At this time, the rotation of the bearing seat 121 drives the corrugated roller 14 to rotate. During the rotation of the corrugated roller 14, the ventilation frame 19, which is fixed by bolts in the support plate above the slide 17, is fixed inside the annular groove 144. The rotation of the corrugated roller 14 and the ventilation frame 19 form a dynamic and static relationship. The rotating through hole 143 continuously introduces steam into the interior of the annular cavity 142 and discharges it at the other end to form a cycle.

[0042] In the description of this specification, references to terms such as "an embodiment," "example," and "specific example" indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0043] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A preheating device for corrugated rolls in a corrugated cardboard production line, characterized in that: Includes a frame (11) and a body (12) at its front end. A steam generator (13) is installed below the frame (11), and a corrugated roller (14) is installed inside the body (12). A lifting part (15) is installed on the inner side of the machine body (12), located between the inner side bearing (121) of the machine body (12) and the frame (11). The lifting part (15) has a connecting shaft (18) extending from both ends. Multiple sliding blocks (17) that move up and down are movably installed inside the corrugated roller (14). The sliding blocks (17) are rotatably connected to the connecting shaft (18). A steam pipe (16) is installed on one side of the lifting part (15). A connecting pipe (161) connected to the steam generator (13) is installed at the lower end of the steam pipe (16). An annular cavity (142) is opened inside the corrugated roller (14). The annular cavity (142) is connected to the steam pipe (16) through a pipeline.

2. The preheating device for corrugated rolls of a corrugated cardboard production line according to claim 1, characterized in that: A set of clamping blocks (171) is installed on one side of the slide (17). The adjacent clamping blocks (171) are connected to form a ring mechanism, which is rotatably connected to the adapter shaft (18).

3. The preheating device for corrugated rolls of a corrugated cardboard production line according to claim 2, characterized in that: The center of the corrugated roller (14) is fixed with a rotating shaft (141). The rotating shaft (141) is fixedly connected to the two ends of the corrugated roller (14) with sidewalls. The outer side of the sidewall is an annular groove (144), and a through hole (143) is opened in the sidewall to connect the annular cavity (142) and the annular groove (144).

4. The preheating device for corrugated rolls of a corrugated cardboard production line according to claim 3, characterized in that: An air exchange frame (19) is rotatably installed inside the annular groove (144), and the steam pipe (191) on one side of the air exchange frame (19) is plugged into and disconnected from the steam pipe (16).

5. The preheating device for corrugated rolls of a corrugated cardboard production line according to claim 4, characterized in that: The slide block (17) has an integral support block on its surface, which is fixedly connected to the air exchange frame (19) by bolts.

6. The preheating device for corrugated rolls of a corrugated cardboard production line according to claim 1, characterized in that: The adapter shaft (18) is equipped with an electric telescopic device (181) through an opening at its end, and an adapter block (1811) is fixed at the end of the electric telescopic device (181).

7. The preheating device for corrugated rolls of a corrugated cardboard production line according to claim 6, characterized in that: The outer side of the adapter block (1811) has a square toothed plate that engages with the opening hole at the end of the adapter shaft (18) and the bearing seat (121). The inner wall of the opening hole has a square groove.