An artificial leather

By using specific yarns and a breathable hole design in the artificial leather, combined with bamboo charcoal fiber, the problem of poor breathability is solved, achieving good air circulation and odor dissipation.

CN224408659UActive Publication Date: 2026-06-26SHAOXING SHUNFENG LEATHER CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHAOXING SHUNFENG LEATHER CO LTD
Filing Date
2025-06-25
Publication Date
2026-06-26

AI Technical Summary

Technical Problem

Existing artificial leather has poor breathability, which makes it difficult for gases to circulate and produces an odor.

Method used

It uses combed GB1, GB2 and GB3 yarns to form a warp-knitted mesh structure, with air pores on the surface layer. Combined with the weft-insertion structure formed by bamboo charcoal fiber wrapped yarn, it increases the air permeability and pores, and utilizes the deodorizing ability of bamboo charcoal fiber.

Benefits of technology

It significantly improves the breathability and deodorization of artificial leather, reduces odor residue, and enhances the user experience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an artificial leather relates to artificial leather technical field, and its technical scheme main points are: including epidermis layer and base cloth layer, and the base cloth layer includes comb GB1 yarn, comb GB2 yarn and comb GB3 yarn, and comb GB1 yarn and comb GB2 yarn are woven and form the warp knitting mesh eye organization together, and comb GB3 yarn forms the lining weft knitted fabric, and the breathable space is formed between the adjacent two lining weft knitted fabrics, and the epidermis layer surface is provided with a plurality of breathable holes. The utility model discloses through the cooperation of breathable hole, warp knitting mesh eye organization and breathable space, greatly increases the air flow property of both sides of artificial leather, makes the whole artificial leather have better breathable effect, thereby is favorable to the fast dissipation of the peculiar smell produced, reduces the residue of peculiar smell, and the epidermis layer is PVC resin layer, and the PVC resin has better wear resistance and corrosion resistance, thereby guarantees that the whole artificial leather has longer service life.
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Description

Technical Field

[0001] This utility model relates to the field of artificial leather technology, and more specifically, to an artificial leather. Background Technology

[0002] Artificial leather is made by foaming or coating various formulations of PVC and PU onto a woven or non-woven fabric base. It can be processed according to different requirements for strength, color, gloss, and patterns.

[0003] Existing synthetic leather consists of an outer skin layer and a base fabric layer. The outer skin layer is usually made of materials such as PVC and PU, while the base fabric layer is a fiber layer woven from several yarns. The outer skin layer and the base fabric layer are usually bonded together with adhesives. The appearance, feel, and performance of synthetic leather are close to those of natural leather, and it can replace natural leather to a certain extent. However, synthetic leather is less breathable than natural leather, and air circulation is difficult in actual use, which leads to a certain odor after long-term use. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a kind of artificial leather.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: an artificial leather, comprising an epidermis layer and a base fabric layer, wherein the base fabric layer comprises comb GB1 yarn, comb GB2 yarn and comb GB3 yarn, wherein the comb GB1 yarn and comb GB2 yarn are woven together to form a warp-knitted mesh structure, wherein the comb GB3 yarn forms a weft-inserted structure, wherein a breathable space is formed between two adjacent weft-inserted structures, and wherein a plurality of breathable holes are provided on the surface of the epidermis layer.

[0006] The present invention is further configured such that: the padding yarn number of the GB1 comb yarn is 1-0 / 1-2 / 2-3 / 2-1 / / one thread and one empty, the padding yarn number of the GB2 comb yarn is 2-3 / 2-1 / 1-0 / 1-2 / / one thread and one empty, and the padding yarn number of the GB3 comb yarn is 0-0 / 4-4 / / one thread and one empty.

[0007] The present invention is further configured such that: the comb GB3 yarn includes a yarn core and two wrapped yarns wrapped around the yarn core, both of which are made of bamboo charcoal fiber twisted together.

[0008] The present invention is further configured such that the diameter of the first covering yarn is greater than the diameter of the second covering yarn.

[0009] The present invention is further configured such that the yarn core is made of several nylon fibers twisted together.

[0010] The present invention is further configured such that the outer skin layer is a PVC resin layer.

[0011] In summary, this utility model has the following beneficial effects: In this utility model, the weft weft structure formed by the GB3 comb yarn forms a raised strip on the surface of the base fabric layer. When the outer layer and the base fabric layer are bonded and fixed, the top of the raised strip abuts against the outer layer, thus forming a breathable space between the base fabric layer and the outer layer. Air on the side closer to the base fabric layer can enter the breathable space through the warp-knitted mesh structure and then exit through the vent holes. Air on the side closer to the outer layer can enter the breathable space through the vent holes and then exit through the warp-knitted mesh structure. Through the combination of the vent holes, the warp-knitted mesh structure, and the breathable space, the air circulation on both sides of the artificial leather is greatly increased, giving the artificial leather a better overall breathability, which helps the generated odor to dissipate quickly and reduces odor residue. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model;

[0013] Figure 2 This is a diagram showing the movement of the yarn padding in the GB1 comb yarn of this utility model;

[0014] Figure 3 This is a diagram showing the movement of the padding yarn in the GB2 comb yarn of this utility model;

[0015] Figure 4 This is a diagram showing the movement of the padding yarn in the GB3 comb yarn of this utility model;

[0016] Figure 5 This is a schematic diagram of the structure of the GB3 comb yarn in this utility model.

[0017] In the diagram: 1. Skin layer; 2. Base fabric layer; 3. Ventilation holes; 4. Yarn core; 5. Covered yarn one; 6. Covered yarn two. Detailed Implementation

[0018] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0019] See Figure 1-4As shown, an artificial leather includes a surface layer 1 and a base fabric layer 2. The surface layer 1 is a PVC resin layer. PVC resin has good wear resistance and corrosion resistance, thus ensuring a long service life for the artificial leather. The surface layer 1 and the base fabric layer 2 are bonded together with adhesive. The base fabric layer 2 is integrally woven using a warp knitting machine. The base fabric layer 2 includes guide bar yarns GB1, GB2, and GB3. The guide bar yarns GB1 and GB2 are woven together to form a warp-knitted mesh structure, and the guide bar yarns GB3 form a weft-inserted structure. Breathable spaces are formed between adjacent weft-inserted structures. Several ventilation holes 3 are laser-engraved on the surface of the surface layer 1. Based on the base fabric layer 2, the weft weave formed by the combed GB3 yarn creates raised strips on the surface of the base fabric layer 2. When the outer skin layer 1 is bonded and fixed to the base fabric layer 2, the top of the raised strips abuts against the outer skin layer 1, thus creating a breathable space between the base fabric layer 2 and the outer skin layer 1. Air on the side closer to the base fabric layer 2 can enter the breathable space through the warp-knitted mesh and then exit through the vent 3. Air on the side closer to the outer skin layer 1 can enter the breathable space through the vent 3 and then exit through the warp-knitted mesh. Through the combination of the vent 3, the warp-knitted mesh, and the breathable space, the airflow on both sides of the artificial leather is greatly increased, giving the artificial leather a better overall breathability. This helps to quickly dissipate any odors and reduce odor residue.

[0020] See Figure 1-5 As shown, the padding yarn numbers for GB1 combed yarn are 1-0 / 1-2 / 2-3 / 2-1 / / one thread and one empty; the padding yarn numbers for GB2 combed yarn are 2-3 / 2-1 / 1-0 / 1-2 / / one thread and one empty; and the padding yarn numbers for GB3 combed yarn are 0-0 / 4-4 / / one thread and one empty. GB3 combed yarn includes a yarn core 4 and two wrapping yarns 5 and 6 wound around the yarn core 4. Both wrapping yarn 5 and wrapping yarn 6 are made of twisted bamboo charcoal fiber, which has excellent deodorizing properties. The yarn core 4 is made of twisted nylon fibers. Nylon fibers have good tensile strength, which ensures that the artificial leather has good tensile strength.

[0021] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A type of artificial leather, characterized in that: It includes a skin layer (1) and a base fabric layer (2). The base fabric layer (2) includes a comb GB1 yarn, a comb GB2 yarn and a comb GB3 yarn. The comb GB1 yarn and the comb GB2 yarn are woven together to form a warp-knitted mesh structure. The comb GB3 yarn forms a weft-inserted structure. A breathable space is formed between two adjacent weft-inserted structures. The surface of the skin layer (1) is provided with several breathable holes (3).

2. The artificial leather according to claim 1, characterized in that: The padding number for the GB1 comb yarn is 1-0 / 1-2 / 2-3 / 2-1 / / one thread and one empty; the padding number for the GB2 comb yarn is 2-3 / 2-1 / 1-0 / 1-2 / / one thread and one empty; and the padding number for the GB3 comb yarn is 0-0 / 4-4 / / one thread and one empty.

3. The artificial leather according to claim 2, characterized in that: The combed GB3 yarn includes a yarn core (4) and two wrapping yarns (5 and 6) wrapped around the yarn core (4). Both the wrapping yarns (5 and 6) are made of twisted bamboo charcoal fiber.

4. The artificial leather according to claim 3, characterized in that: The diameter of the first layer of yarn (5) is greater than the diameter of the second layer of yarn (6).

5. The artificial leather according to claim 4, characterized in that: The yarn core (4) is made of several nylon fibers twisted together.

6. The artificial leather according to claim 1, characterized in that: The skin layer (1) is a PVC resin layer.