High-efficiency dust removal device for textile processing

Abstract

The utility model discloses a kind of high-efficiency dust removal devices for textile processing belongs to textile dust removal technical field, including adjusting assembly, its technical scheme main point is through self-adapting adjusting plate by moving pulley in the T-shaped recess of installation shell Sliding, can according to the diameter change of textile winding assembly, wire rod moving track etc., the position and angle of dust removal assembly are flexibly adjusted, ensure that dust suction port is always aligned with dust point, avoid because equipment operation leads to dust removal blind area, compared with fixed structure dust removal device, dust removal stability is improved and does not need to consume redundant energy, by adjusting assembly in suction electric fan cooperation dust removal assembly suction port and hose, form three-dimensional dust suction path, can quickly suck into the dust generated by cotton thread and wire rod friction, adsorption component in upper and lower staggered adsorption type filter plate, increase dust filtration area and contact time, different particle size of fiber dust can be effectively intercepted, improve dust removal efficiency.

Description

Technical Field

[0001] This utility model relates to the field of textile dust removal technology, and more specifically, to a high-efficiency dust removal device for textile processing. Background Technology

[0002] In the textile processing, such as carding, winding, and weaving, the high-speed movement of yarn and the operation of equipment generate a large amount of fiber dust, fuzz and other pollutants. This dust not only pollutes the workshop environment and affects the health of workers, but may also accumulate inside the equipment, leading to mechanical wear, malfunctions and even safety hazards. Especially in the winding step after carding, the woven cotton yarn is wound onto the winding drum, which usually requires a guide rod to neatly wind it onto the drum.

[0003] However, cotton thread is woven from natural cotton fibers. Cotton fibers themselves have a slender cellular structure with a natural "twist" spiral twist on the surface. The fibers are also bonded together by relatively weak forces such as hydrogen bonds and van der Waals forces. When the cotton thread rubs against the guide rod, the fine hairs on the fiber surface or the incompletely bonded fiber ends are easily broken and detached due to external force, forming dust. Cotton fibers have a certain degree of hygroscopicity. When the humidity of the workshop environment changes, the cotton thread may become more prone to breakage due to moisture absorption or drying. In addition, in dry environments, friction between cotton thread and guide rod easily generates static electricity. Static electricity causes fiber dust to attract and aggregate, and also adheres to the surface of the guide rod or equipment, further aggravating the generation and diffusion of dust. Guide rods are usually made of metals such as steel, aluminum, or ceramics, with high surface hardness. When cotton thread passes through the guide rod with a certain tension and speed, the friction between the two will generate shear and tensile forces on the surface of the cotton thread. This mechanical force will cause the cotton fibers to be "scraped" or "torn". Especially when there are burrs, wear, or roughness on the surface of the guide rod, the frictional resistance increases, and the fibers are more likely to break into fine dust particles.

[0004] Therefore, a high-efficiency dust removal device for textile processing is proposed to address the above problems. Utility Model Content

[0005] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide a high-efficiency dust removal device for textile processing. The adaptive adjustment plate slides in the T-shaped groove of the mounting shell through the movable pulley. It can flexibly adjust the position and angle of the dust removal component according to the change of the diameter of the winding drum in the textile winding assembly, the movement trajectory of the guide rod, etc., to ensure that the dust suction port is always aligned with the dust generation point.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0007] A high-efficiency dust removal device for textile processing includes an adjustment component, an adsorption component inside the adjustment component, a dust removal component at the upper end of the adjustment component, and a textile winding component at one end of the adjustment component.

[0008] The adjustment assembly includes a mounting housing, inside which a pair of symmetrical suction fans are fixedly connected. An adaptive adjustment plate is provided at the upper end of the mounting housing, and a pair of symmetrical rotating shafts are fixedly connected to the middle of the adaptive adjustment plate. The lower ends of each pair of rotating shafts are rotatably connected to movable pulleys.

[0009] Furthermore, a pair of symmetrically positioned limiting plates are fixedly connected to the middle of the rotating shaft, an L-shaped bracket is fixedly connected to the upper end of the adaptive adjustment plate, and a pair of symmetrically positioned supporting legs are fixedly connected to the lower end of the mounting housing.

[0010] Furthermore, the adsorption assembly includes an adsorption shell that is slidably connected inside the mounting housing. A pair of adsorption filter plates are fixedly connected inside the adsorption shell. The pair of adsorption filter plates are arranged alternately up and down. Strip-shaped through holes are opened on both the left and right sides of the adsorption shell, and the pair of strip-shaped through holes are arranged alternately up and down.

[0011] Furthermore, the dust removal assembly includes a dust removal sleeve fixedly connected to the upper end of the L-shaped bracket. A pair of symmetrical rubber gaskets are fixedly connected inside the dust removal sleeve. Suction ports are provided at both the left and right ends of the dust removal sleeve. Suction hoses are provided in the middle of the pair of suction ports. One end of the pair of suction hoses is connected to the left and right ends of the mounting shell, respectively.

[0012] Furthermore, the textile winding assembly includes a fixed base plate, a pair of symmetrical fixed side plates fixedly connected to the upper end of the fixed base plate, a limiting sliding rod fixedly connected between the pair of fixed side plates, a first servo motor fixedly connected to the middle of one of the fixed side plates, a lead screw fixedly connected to the output end of the first servo motor, a sliding block slidably connected to the middle of the lead screw via a screw sleeve, one end of the sliding block slidably connected to the middle of the limiting sliding rod, and a pair of guide rods fixedly connected to the upper end of the sliding block.

[0013] Furthermore, a support plate is fixedly connected to the upper end of the fixed base plate, a second servo motor is fixedly connected to the upper end of the support plate, and a rotating fixed shaft is fixedly connected to the output end of the second servo motor.

[0014] Furthermore, the upper end of the mounting housing is provided with a T-shaped sliding groove that slides in conjunction with a movable pulley.

[0015] Furthermore, rectangular through holes are provided at both the front and rear ends of the dust removal sleeve.

[0016] In summary, this utility model has the following beneficial effects:

[0017] (1) This solution uses an adaptive adjustment plate to slide in the T-shaped groove of the mounting shell through a movable pulley. It can flexibly adjust the position and angle of the dust removal component according to the change of the diameter of the winding drum in the textile winding assembly and the movement trajectory of the guide rod, so as to ensure that the dust suction port is always aligned with the dust generation point and avoid dust removal blind spots caused by equipment operation. Compared with fixed structure dust removal devices, the dust removal stability is improved and no extra energy is required.

[0018] (2) This solution forms a three-dimensional dust suction path by adjusting the suction fan in the component in conjunction with the suction port and hose of the dust removal component. It can quickly suck in the dust generated by the friction between the cotton thread and the guide rod. The adsorption filter plates with staggered upper and lower sections in the adsorption component increase the dust filtration area and contact time, which can effectively intercept fiber dust of different particle sizes and improve dust removal efficiency. Compared with the traditional single filter, it has a higher capture rate of fine dust. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure in this embodiment;

[0020] Figure 2 This is a schematic diagram of the disassembled structure of the adjustment component and the adsorption component in this embodiment;

[0021] Figure 3 This is a schematic diagram of the disassembled structure of the dust removal component in this embodiment;

[0022] Figure 4 This is a schematic diagram of the cross-sectional structure of the housing in this embodiment;

[0023] Figure 5 This is a schematic cross-sectional view of the adsorption shell in this embodiment;

[0024] Figure 6 This is a schematic diagram of the overall structure of the textile winding assembly in this embodiment.

[0025] The diagram is labeled as follows: 1. Adjustment component; 2. Adsorption component; 3. Dust removal component; 4. Textile yarn winding component; 101. Mounting housing; 102. Suction fan; 103. Adaptive adjustment plate; 104. Rotating shaft; 105. Moving pulley; 106. Limiting plate; 107. L-shaped bracket; 108. Support leg; 201. Adsorption housing; 202. Adsorption filter plate; 301. Dust removal sleeve; 302. Rubber gasket; 303. Suction port; 304. Suction hose; 401. Fixed base plate; 402. Fixed side plate; 403. Limiting sliding rod; 404. First servo motor; 405. Lead screw; 406. Sliding block; 407. Guide rod; 408. Second servo motor; 409. Rotating fixed shaft. Detailed Implementation

[0026] The present invention will be further described in detail below with reference to the accompanying drawings.

[0027] Identical parts are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings, while the terms "bottom surface," "top surface," "inner," and "outer" refer to directions toward or away from the geometric center of a specific part, respectively.

[0028] Reference Figures 1 to 6 As shown, a high-efficiency dust removal device for textile processing is provided in a preferred embodiment of the present invention. It includes an adjustment component 1, an adsorption component 2 inside the adjustment component 1, a dust removal component 3 at the upper end of the adjustment component 1, and a textile winding component 4 at one end of the adjustment component 1.

[0029] The adjustment assembly 1 includes a mounting housing 101. A pair of symmetrical suction fans 102 are fixedly connected inside the mounting housing 101. An adaptive adjustment plate 103 is provided at the upper end of the mounting housing 101. A pair of symmetrical rotating shafts 104 are fixedly connected to the middle of the adaptive adjustment plate 103. The lower ends of the pair of rotating shafts 104 are rotatably connected to movable pulleys 105.

[0030] A pair of symmetrical limit plates 106 are fixedly connected to the middle of the rotating shaft 104, an L-shaped bracket 107 is fixedly connected to the upper end of the adaptive adjustment plate 103, and a pair of symmetrical support legs 108 are fixedly connected to the lower end of the mounting housing 101.

[0031] This solution uses the adaptive adjustment plate 103 in the adjustment component 1 to slide flexibly within the T-shaped sliding groove at the upper end of the mounting housing 101 via the movable pulley 105 at the lower end of the rotating shaft 104. When the diameter of the winding drum in the textile winding assembly 4 changes or the guide rod 407 moves, the adaptive adjustment plate 103 drives the L-shaped bracket 107 and the dust removal assembly 3 to adjust their position and angle, ensuring that the suction port 303 of the dust removal sleeve 301 is always aligned with the dust generation point, avoiding dust removal blind spots caused by equipment operation. The limiting piece 106 in the middle of the rotating shaft 104 plays a limiting role, preventing the adaptive adjustment plate 103 from sliding excessively, and ensuring the stability and accuracy of the adjustment.

[0032] The adsorption assembly 2 includes an adsorption housing 201 that is slidably connected inside the mounting housing 101. A pair of adsorption filter plates 202 are fixedly connected inside the adsorption housing 201. The pair of adsorption filter plates 202 are arranged alternately up and down. The adsorption housing 201 has strip-shaped through holes on both the left and right sides, and the pair of strip-shaped through holes are arranged alternately up and down.

[0033] This solution utilizes the adsorption housing 201 of the adsorption component 2, which is slidably connected to the interior of the mounting housing 101 for easy disassembly and cleaning. The internally arranged staggered adsorption filter plates 202 significantly increase the contact area and time between dust and the filter material. When the airflow generated by the suction fan 102 carries dust into the mounting housing 101, the dust passes through the staggered strip-shaped through-holes on both sides of the adsorption housing 201, making full contact with the adsorption filter plates 202. Fiber dust of different particle sizes is effectively intercepted and adsorbed, achieving highly efficient filtration and significantly improving the capture rate of fine dust compared to traditional single-screen filters.

[0034] The dust removal assembly 3 includes a dust removal sleeve 301 fixedly connected to the upper end of the L-shaped bracket 107. A pair of symmetrical rubber gaskets 302 are fixedly connected inside the dust removal sleeve 301. Suction ports 303 are connected to both the left and right ends of the dust removal sleeve 301. Suction hoses 304 are connected to the middle of each pair of suction ports 303. One end of each pair of suction hoses 304 is connected to the left and right ends of the mounting housing 101.

[0035] In this solution, the dust removal sleeve 301 of the dust removal component 3 is fixed to the adaptive adjustment plate 103 via an L-shaped bracket 107, and its position can be flexibly adjusted with the adjustment component 1. The suction ports 303 at both ends of the dust removal sleeve 301 are connected to the mounting housing 101 via suction hoses 304. Together with the negative pressure created inside the mounting housing 101 by the suction fan 102, a three-dimensional dust suction path is formed, which quickly sucks in the dust generated by the textile yarn assembly 4. The internal rubber gasket 302 plays a sealing role to prevent dust leakage during the dust suction process; the rectangular through holes at both ends can assist airflow and optimize the dust suction effect.

[0036] The textile winding assembly 4 includes a fixed base plate 401. A pair of symmetrical fixed side plates 402 are fixedly connected to the upper end of the fixed base plate 401. A limiting sliding rod 403 is fixedly connected between the pair of fixed side plates 402. A first servo motor 404 is fixedly connected to the middle of one of the fixed side plates 402. A lead screw 405 is fixedly connected to the output end of the first servo motor 404. A sliding block 406 is slidably connected to the middle of the lead screw 405 through a threaded sleeve. One end of the sliding block 406 is slidably connected to the middle of the limiting sliding rod 403. A pair of guide rods 407 are fixedly connected to the upper end of the sliding block 406.

[0037] A support plate is fixedly connected to the upper end of the fixed base plate 401, and a second servo motor 408 is fixedly connected to the upper end of the support plate. A rotating fixed shaft 409 is fixedly connected to the output end of the second servo motor 408.

[0038] The upper end of the mounting housing 101 is provided with a T-shaped sliding groove that is slidably connected to the movable pulley 105.

[0039] The dust collector sleeve 301 has rectangular through holes at both the front and rear ends.

[0040] Specific implementation process: First, when textile processing begins and the winding process starts, the second servo motor 408 drives the rotating fixed shaft 409 to rotate, causing the winding drum to rotate. At the same time, the first servo motor 404 drives the lead screw 405 to rotate, causing the sliding block 406 to move left and right on the limiting sliding rod 403, thereby allowing the guide rod 407 to guide the cotton thread to be evenly wound on the winding drum. During this process, the suction fan 102 starts working, creating a negative pressure inside the mounting housing 101. Through the suction ports 303 and suction hoses 304 at both ends of the dust removal sleeve 301, the dust generated by the friction between the guide rod 407 and the cotton thread is sucked into the adjustment component 1. As the diameter of the winding drum gradually increases, or the position of the guide rod 407 changes during movement, the adaptive adjustment plate 103 slides flexibly in the T-shaped sliding groove at the upper end of the mounting housing 101 via the moving pulley 105 at the lower end of the rotating shaft 104. The limiting piece 106 in the middle of the rotating shaft 104 prevents the adaptive adjustment plate 103 from moving. 03. Excessive movement: The L-shaped bracket 107 drives the dust removal component 3 to adjust its position and angle synchronously, ensuring that the suction port 303 of the dust removal sleeve 301 is always aligned with the dust-generating point, achieving dynamic and efficient dust collection. Dust is sucked into the mounting shell 101 and enters the adsorption component 2 through the strip-shaped through holes on the left and right sides of the adsorption shell 201. The adsorption filter plates 202, which are arranged vertically and vertically inside the adsorption shell 201, increase the contact area and time between the dust and the filter material. Under the action of airflow, fiber dust of different particle sizes fully contacts the adsorption filter plates 202 and is intercepted and adsorbed, completing the dust filtration. The purified air is discharged from the mounting shell 101. The support leg 108 at the lower end of the mounting shell 101 ensures the overall stability of the device. The rubber gasket 302 inside the dust removal sleeve 301 plays a sealing role to prevent dust leakage during the dust collection process. The rectangular through holes at the front and rear ends of the dust removal sleeve 301 may be used to observe the internal situation or assist the airflow to further optimize the dust collection effect.

[0041] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency dust removal device for textile processing, comprising an adjustment component (1), characterized in that: The adjustment component (1) is provided with an adsorption component (2) inside, a dust removal component (3) is provided at the upper end of the adjustment component (1), and a textile winding component (4) is provided at one end of the adjustment component (1). The adjustment assembly (1) includes a mounting housing (101), inside which a pair of symmetrical suction fans (102) are fixedly connected. An adaptive adjustment plate (103) is provided at the upper end of the mounting housing (101), and a pair of symmetrical rotating shafts (104) are fixedly connected at the middle of the adaptive adjustment plate (103). The lower ends of the pair of rotating shafts (104) are rotatably connected to movable pulleys (105).

2. The high-efficiency dust removal device for textile processing according to claim 1, characterized in that: A pair of symmetrical limiting plates (106) are fixedly connected to the middle of the rotating shaft (104), an L-shaped bracket (107) is fixedly connected to the upper end of the adaptive adjustment plate (103), and a pair of symmetrical support legs (108) are fixedly connected to the lower end of the mounting shell (101).

3. The high-efficiency dust removal device for textile processing according to claim 1, characterized in that: The adsorption assembly (2) includes an adsorption shell (201) that is slidably connected inside the mounting shell (101). A pair of adsorption filter plates (202) are fixedly connected inside the adsorption shell (201). The pair of adsorption filter plates (202) are arranged alternately up and down. The adsorption shell (201) has strip-shaped through holes on both the left and right sides, and the pair of strip-shaped through holes are arranged alternately up and down.

4. The high-efficiency dust removal device for textile processing according to claim 1, characterized in that: The dust removal assembly (3) includes a dust removal sleeve (301) fixedly connected to the upper end of the L-shaped bracket (107). A pair of symmetrical rubber gaskets (302) are fixedly connected inside the dust removal sleeve (301). Suction ports (303) are provided at both the left and right ends of the dust removal sleeve (301). Suction hoses (304) are provided in the middle of the pair of suction ports (303). One end of the pair of suction hoses (304) is connected to the left and right ends of the mounting shell (101).

5. The high-efficiency dust removal device for textile processing according to claim 1, characterized in that: The textile winding assembly (4) includes a fixed base plate (401), and a pair of symmetrical fixed side plates (402) are fixedly connected to the upper end of the fixed base plate (401). A limiting sliding rod (403) is fixedly connected between the pair of fixed side plates (402). A first servo motor (404) is fixedly connected to the middle of one of the fixed side plates (402). A lead screw (405) is fixedly connected to the output end of the first servo motor (404). A sliding block (406) is slidably connected to the middle of the lead screw (405) through a screw sleeve. One end of the sliding block (406) is slidably connected to the middle of the limiting sliding rod (403). A pair of guide rods (407) are fixedly connected to the upper end of the sliding block (406).

6. The high-efficiency dust removal device for textile processing according to claim 5, characterized in that: The upper end of the fixed base plate (401) is fixedly connected to a support plate, the upper end of the support plate is fixedly connected to a second servo motor (408), and the output end of the second servo motor (408) is fixedly connected to a rotating fixed shaft (409).

7. The high-efficiency dust removal device for textile processing according to claim 1, characterized in that: The upper end of the mounting housing (101) is provided with a T-shaped sliding groove that is slidably connected to the movable pulley (105).

8. The high-efficiency dust removal device for textile processing according to claim 4, characterized in that: The dust removal sleeve (301) has rectangular through holes at both the front and rear ends.

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