A rewinding device for reflective film production
By designing a clamping mechanism and an air extraction mechanism for the rewinding device used in reflective film production, the problem of dust adhering to the suction roller was solved, and the multi-hole suction cylinder was quickly disassembled and cleaned, improving the dust removal effect and rewinding efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI TONGDELI REFLECTION MATERIALS CO LTD
- Filing Date
- 2025-07-17
- Publication Date
- 2026-06-26
AI Technical Summary
In existing reflective film winding devices, the dust collection rollers are prone to dust accumulation and are inconvenient to disassemble and clean, affecting dust removal efficiency and winding efficiency.
A rewinding device for reflective film production, including a clamping mechanism and an air extraction mechanism, was designed. The flexible clamping mechanism allows for quick assembly and disassembly of a multi-hole vacuum cleaner, and the threaded connection between the vacuum cleaner and the air extraction mechanism enables quick connection and disconnection, facilitating replacement and cleaning.
The ease of replacing and cleaning the multi-hole dust collection cylinder has been improved, the impact on the dust removal effect and winding efficiency of the reflective film has been reduced, and the efficiency of the device has been enhanced.
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Figure CN224411069U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of reflective film winding, specifically, it relates to a winding device for reflective film production. Background Technology
[0002] A reflective film winding device is a device used to wind and rewind reflective film to facilitate its subsequent packaging, transportation, and storage.
[0003] Chinese Patent CN220664317U discloses a reflective film winding device, comprising: a main frame, a traction roller rotatably connected to the inner wall of the main frame, a first servo motor fixedly connected to the side wall of the main frame, a first rotating shaft fixedly connected to the side wall of the first servo motor, a take-up roller inserted into the side wall of the first rotating shaft, and a dust collection assembly fixedly connected to the inner wall of the main frame. This application uses a dust collection roller to press the reflective film in the middle, which not only flattens the reflective film but also removes dust from the upper and lower surfaces of the reflective film through suction holes. However, in long-term use, dust easily adheres to the inner wall of the dust collection roller, or the suction holes become clogged. Since the dust collection roller is inconvenient to disassemble, replace, or clean, it can easily affect the winding efficiency or dust removal effect of the reflective film. Utility Model Content
[0004] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a winding device for the production of reflective film, which solves the problems mentioned in the background art.
[0005] To solve the above-mentioned technical problems, the basic concept of the technical solution adopted by this utility model is as follows:
[0006] A winding device for producing reflective film, comprising:
[0007] The base plate is equipped with a support frame and a winding mechanism. Electric push rods are installed on the base plate and the upper part of the support frame. The output shaft of the electric push rod is fixedly fitted with an extension plate. Support frames are installed at both ends of the extension plate.
[0008] A multi-hole vacuum cleaner cylinder runs horizontally through both support frames. A clamping mechanism for holding the multi-hole vacuum cleaner cylinder is elastically fitted inside the support frames. A hand-tightening screw that engages with the clamping mechanism is threaded on one side of the support frames.
[0009] An air extraction mechanism is installed on the side of the support frame. Connectors are installed on both the upper and lower sides of the air extraction mechanism and are connected to it. The connectors are threaded into the end of the multi-hole dust collection cylinder.
[0010] Optionally, the clamping mechanism is a movable clamping block that is elastically and slidably fitted within the support frame, and a fixed clamping block is installed inside the support frame.
[0011] Optionally, two first bearings are installed around the periphery of the porous dust collection cylinder, and the first bearings are clamped between the fixed clamping block and the movable clamping block.
[0012] Optionally, the movable clamping block is equipped with a stop on its side to impede the axial displacement of the first bearing.
[0013] Optionally, the support frame has a slot on the side away from the suction mechanism for taking out and putting in the multi-hole vacuum cleaner cylinder.
[0014] Optionally, the air extraction mechanism includes a square box mounted on one side of the support frame, a first motor mounted on one side of the inner wall of the square box, an extension rod fixedly fitted to the output shaft of the first motor, and a fan blade mounted at the end of the extension rod.
[0015] Optionally, the connector includes a tube mounted on a square box, with an internally threaded connector rotatably fitted at the end of the tube, the internally threaded connector being threaded into the end of the multi-hole vacuum cleaner.
[0016] Optionally, the winding mechanism includes a second support plate mounted on the base plate, a second motor mounted on the upper part of the second support plate, the output shaft of the second motor being fixedly fitted with a rotating shaft, and a take-up roller being detachably mounted on the periphery of the rotating shaft.
[0017] By adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art. Of course, any product implementing the present invention does not necessarily need to achieve all of the following advantages at the same time:
[0018] Through the elastic cooperation of the clamping mechanism, when the hand-tightened screw is loosened, the clamping mechanism is quickly reset by the elastic force, thereby releasing the clamp on the multi-hole vacuum cleaner. This enables quick assembly and disassembly of the multi-hole vacuum cleaner, improving the convenience of replacing or cleaning the multi-hole vacuum cleaner, and reducing the impact on the dust removal effect and winding efficiency of the reflective film. The threaded connector at the end of the multi-hole vacuum cleaner allows for quick connection and disconnection between the multi-hole vacuum cleaner and the suction mechanism.
[0019] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description
[0020] The accompanying drawings described below are merely some embodiments. Those skilled in the art can obtain other drawings based on these drawings without any creative effort. In the drawings:
[0021] Figure 1 This is a three-dimensional structural diagram of the winding device;
[0022] Figure 2 This is a schematic diagram of the cross-sectional structure of the winding device;
[0023] Figure 3This is a schematic diagram of the air extraction mechanism and connecting parts;
[0024] Figure 4 This is a schematic diagram of the three-dimensional structure of the extension plate;
[0025] Figure 5 This is a schematic diagram of the cross-sectional structure of the extension plate.
[0026] The attached diagram lists the components represented by each number as follows:
[0027] Base plate 1, first support plate 101, traction roller 102, support frame 103, disassembly groove 104, second support plate 105;
[0028] Air extraction mechanism 2, square box 201, slot 202, filter plate 203, first motor 204, extension rod 205, fan blade 206;
[0029] Connector 3, pipe body 301, second bearing 302, internal threaded connector 303.
[0030] Electric push rod 4;
[0031] Multi-hole dust collection tube 5, first bearing 501;
[0032] Extension plate 6, support frame 601, slide groove 602, guide hole 603, channel 604, screw hole 605, fixing clamp 606;
[0033] Clamping mechanism 7, movable clamping block 701, stop block 702, guide rod 703, pressure plate 704, spring 705;
[0034] Hand-tightening screw 8;
[0035] The winding mechanism 9, the second motor 901, the rotating shaft 902, and the take-up roller 903 are all included.
[0036] It should be noted that these accompanying drawings and textual descriptions are not intended to limit the scope of the present invention in any way, but rather to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments. Detailed Implementation
[0037] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0038] Please see Figure 1-5 As shown, this embodiment provides a winding device for producing reflective film, including:
[0039] The base plate 1 is equipped with a support frame 103 and a winding mechanism 9. Both the base plate 1 and the support frame 103 are equipped with electric push rods 4. The stroke range of the electric push rods 4 is 100-300mm, which can adapt to reflective films of different thicknesses. The output shaft of the electric push rods 4 is fixedly fitted with an extension plate 6. Both ends of the extension plate 6 are equipped with support frames 601.
[0040] A multi-hole vacuum cleaner tube 5 extends horizontally through both support frames 601. The diameter of the multi-hole vacuum cleaner tube 5 is 0.5-1.2mm, and the porosity is 15%-25%, avoiding the problems of easy clogging due to too small a diameter and poor vacuuming effect due to too large a diameter. A clamping mechanism 7 is elastically fitted inside the support frame 601 to hold the multi-hole vacuum cleaner tube 5. A hand-tightening screw 8 is threaded on one side of the support frame 601 to abut against the clamping mechanism 7.
[0041] The suction mechanism 2 is installed on the side of the support frame 103. The upper and lower sides of the suction mechanism 2 are equipped with connecting parts 3 that communicate with it, and the connecting parts 3 are threadedly fitted to the end of the multi-hole dust collection cylinder 5.
[0042] Optionally, two first support plates 101 are mounted on the base plate 1, and a traction roller 102 is rotatably engaged between the upper parts of the two first support plates 101. A porous dust collection cylinder 5 is located between the traction roller 102 and the winding mechanism 9. The cooperation between the traction roller 102 and the porous dust collection cylinder 5 facilitates the smooth transition of the reflective film to the dust removal station, improves the tension of the film material, and reduces the risk of deviation during the winding process.
[0043] One application of this embodiment is as follows: When it is necessary to replace or clean the multi-hole vacuum cleaner 5, first firmly grasp the multi-hole vacuum cleaner 5, and then unscrew the connector 3 from the end of the multi-hole vacuum cleaner 5; next, loosen the thumbscrew 8 to release the tight clamping mechanism 7; at this time, due to the elastic force, the clamping mechanism 7 will quickly spring back to its original position, releasing the clamping of the multi-hole vacuum cleaner 5, so that the multi-hole vacuum cleaner 5 can be pulled out from the support frame 601, completing the disassembly process; similarly, referring to the above steps, a new or clean multi-hole vacuum cleaner 5 can also be installed back. It should be noted that all electrical devices involved in this application can be powered by a battery or an external power source.
[0044] Through the elastic cooperation of the clamping mechanism 7, when the hand-tightening screw 8 is loosened, the clamping mechanism 7 is quickly reset by the elastic force, thereby releasing the clamp on the multi-hole vacuum cleaner 5, realizing the quick disassembly and assembly of the multi-hole vacuum cleaner 5, improving the convenience of replacing or cleaning the multi-hole vacuum cleaner 5, and reducing the impact on the dust removal effect and winding efficiency of the reflective film. Through the threaded engagement of the connector 3 at the end of the multi-hole vacuum cleaner 5, the multi-hole vacuum cleaner 5 can be quickly connected and disconnected from the suction mechanism 2.
[0045] like Figure 4 ,5 As shown, the clamping mechanism 7 in this embodiment is a movable clamping block 701 that is elastically and slidably fitted within the support frame 601, and a fixed clamping block 606 is installed inside the support frame 601. Optionally, the support frame 601 is provided with a horizontal sliding groove 602 that penetrates through the support frame 601, and the porous vacuum cleaner 5 penetrates horizontally through the sliding groove 602. The movable clamping block 701 is slidably fitted within the sliding groove 602, and the fixed clamping block 606 is installed within the sliding groove 602. Optionally, the support frame 601 has a screw hole 605 and two channels 604 on one side. The screw hole 605 is located between the upper and lower channels 604 and communicates with the slide groove 602. The threaded part of the hand screw 8 is engaged in the screw hole 605. A guide hole 603 is provided between the channel 604 and the slide groove 602. Two guide rods 703 are installed on the side of the movable clamping block 701 away from the fixed clamping block 606. The guide rods 703 pass through the guide hole 603 laterally. A pressure plate 704 is provided at the end of the guide hole 603 and is slidably engaged in the channel 604. A spring 705 is installed between the pressure plate 704 and one end face of the channel 604. The spring 705 is sleeved on the periphery of the guide rod 703. The elastic coefficient of the spring 705 is 8~12N / mm, which provides sufficient clamping force while ensuring the convenience of manual operation. The spring 705's elasticity allows for quick release of the clamp on the multi-hole vacuum cleaner cylinder 5 after the hand screw 8 is loosened, while the pressure plate 704 and the channel 604 work together to stabilize the movement of the spring 705.
[0046] like Figure 3-5 As shown, in this embodiment, the porous vacuum cleaner cylinder 5 is equipped with two first bearings 501 on its periphery. The first bearings 501 and the porous vacuum cleaner cylinder 5 are fitted with an H7 / g6 clearance to ensure rotational accuracy while preventing thermal expansion and jamming. The first bearings 501 are clamped between the fixed clamping block 606 and the movable clamping block 701. Optionally, the movable clamping block 701 is equipped with a stop block 702 on its side to impede the axial displacement of the first bearings 501. The stop block 702 fits against the outer ring end face of the first bearings 501, and the two first bearings 501 of the porous vacuum cleaner cylinder 5 are located between the two stop blocks 702. The stop block 702 facilitates the constraint of the axial displacement of the porous vacuum cleaner cylinder 5, and at the same time, works with the first bearings 501 to improve the rotational stability of the porous vacuum cleaner cylinder 5.
[0047] like Figure 1 , 2 As shown, in this embodiment, the support frame 103 has a disassembly slot 104 for taking and placing the porous vacuum cleaner 5 on the side away from the suction mechanism 2. The vertical cross-section of the support frame 103 is an inverted U-shaped structure, and the disassembly slot 104 extends through the inner side of the support frame 103. By providing the disassembly slot 104, it is convenient for operators to directly take and place the porous vacuum cleaner 5 from the side of the support frame 103, reducing spatial interference during disassembly and assembly operations.
[0048] like Figure 3As shown, the air extraction mechanism 2 in this embodiment includes a square box 201 mounted on one side of the support frame 103. A first motor 204 is mounted on one side of the inner wall of the square box 201. An extension rod 205 is fixedly fitted to the output shaft of the first motor 204, and a fan blade 206 is mounted at the end of the extension rod 205. Optionally, a slot 202 penetrating the hollow area of the square box 201 is provided on the side. A filter plate 203 for intercepting dust flying out of the square box 201 is engaged in the slot 202. The fan blade 206 is located between the filter plate 203 and the first motor 204. The air extraction mechanism 2 can also be an industrial dust collector from the prior art. The operation of the first motor 204 drives the extension rod 205 and the fan blade 206 to rotate, thereby drawing air from the porous dust collection cylinder 5 through the connector 3. At the same time, the detachable snap-fit design of the filter plate 203 facilitates the interception and centralized treatment of dust sucked into the square box 201.
[0049] like Figure 3 As shown, the connector 3 in this embodiment includes a tube 301 mounted on a square box 201. The tube 301 communicates with the square box 201, and the communication port between the tube 301 and the square box 201 is located between the fan blade 206 and the first motor 204, reducing dust contamination of the first motor 204. An internally threaded connector 303 is rotatably fitted to the end of the tube 301, and the internally threaded connector 303 is threaded into the end of the porous vacuum cleaner cylinder 5. Optionally, a second bearing 302 is mounted on the circumference of one end of the tube 301, and the second bearing 302 is embedded in the internally threaded connector 303. The relative rotation between the internally threaded connector 303 and the tube 301 is achieved through the second bearing 302, which facilitates the prevention of kinking of the tube 301 when tightening the internally threaded connector 303.
[0050] like Figure 1 As shown, the winding mechanism 9 in this embodiment includes a second support plate 105 mounted on the base plate 1. A second motor 901 is mounted on the upper part of the second support plate 105. The output shaft of the second motor 901 is fixedly fitted with a rotating shaft 902. A take-up roller 903 is detachably mounted on the periphery of the rotating shaft 902. The take-up roller 903 can be detached and installed using common structures such as snaps, bolts, or magnetic attraction. The second motor 901 directly drives the rotating shaft 902, causing the rotating shaft 902 to drive the take-up roller 903 to rotate, thereby enabling the take-up roller 903 to wind up the dust-removed reflective film.
[0051] This utility model is not limited to the above-described embodiments. Anyone should know that structural changes made under the guidance of this utility model, and any technical solutions that are the same as or similar to this utility model, fall within the protection scope of this utility model. Technical aspects, shapes, and structures not described in detail in this utility model are all publicly known technologies.
Claims
1. A winding device for producing reflective film, characterized in that, include: The base plate (1) is equipped with a support frame (103) and a winding mechanism (9). Electric push rods (4) are installed on the base plate (1) and the upper part of the support frame (103). The output shaft of the electric push rod (4) is fixedly fitted with an extension plate (6). Support frames (601) are installed at both ends of the extension plate (6). A multi-hole vacuum cleaner tube (5) extends horizontally through two support frames (601). A clamping mechanism (7) for holding the multi-hole vacuum cleaner tube (5) is elastically fitted inside the support frame (601). A hand-tightening screw (8) that abuts the clamping mechanism (7) is threaded onto one side of the support frame (601). An air extraction mechanism (2) is installed on the side of the support frame (103). Both the upper and lower sides of the air extraction mechanism (2) are equipped with connecting parts (3) that communicate with it, and the connecting parts (3) are threadedly fitted to the end of the multi-hole dust collection tube (5).
2. The rewinding device for producing reflective film according to claim 1, characterized in that, The clamping mechanism (7) is a movable clamping block (701) that is elastically and slidably fitted in the support frame (601), and a fixed clamping block (606) is installed in the support frame (601).
3. The rewinding device for producing reflective film according to claim 2, characterized in that, Two first bearings (501) are installed around the porous dust collection tube (5), and the first bearings (501) are clamped between the fixed clamping block (606) and the movable clamping block (701).
4. A winding device for producing reflective film according to claim 3, characterized in that, The movable clamp (701) is equipped with a stop (702) on its side to prevent the axial displacement of the first bearing (501).
5. A winding device for producing reflective film according to claim 1, characterized in that, The support frame (103) has a disassembly slot (104) on the side away from the suction mechanism (2) for taking out and putting in the multi-hole vacuum cleaner (5).
6. A winding device for producing reflective film according to claim 1, characterized in that, The air extraction mechanism (2) includes a square box (201) installed on one side of the support frame (103). A first motor (204) is installed on one side of the inner wall of the square box (201). An extension rod (205) is fixedly fitted to the output shaft of the first motor (204). A fan blade (206) is installed at the end of the extension rod (205).
7. A winding device for producing reflective film according to claim 6, characterized in that, The connector (3) includes a tube (301) mounted on a square box (201), and an internal threaded connector (303) is rotatably fitted at the end of the tube (301). The internal threaded connector (303) is threadedly fitted at the end of the multi-hole dust collection tube (5).
8. A winding device for producing reflective film according to claim 1, characterized in that, The winding mechanism (9) includes a second support plate (105) mounted on the base plate (1). A second motor (901) is mounted on the upper part of the second support plate (105). The output shaft of the second motor (901) is fixedly fitted with a rotating shaft (902). A take-up roller (903) is detachably installed around the rotating shaft (902).