Activated sludge dewatering filter

Abstract

The utility model relates to filter device field discloses a kind of activated sludge dewatering filter devices, including rack, the upper surface of the rack is fixedly connected with machine base, the rear end of the upper surface of the machine base is fixedly connected with support block, the upper surface of the support block is fixedly connected with machine case, the upper surface of the machine case is provided with agitating mechanism, the agitating mechanism includes the agitating jar of the upper surface of machine case fixed connection, the upper surface of the agitating jar is fixedly connected with shell.In the utility model, the stirring jar in the stirring jar, the auger blade and the stirring plate can stir the sludge, which can effectively prevent the sludge from accumulating and entering the dehydration program, and the stirring plate is responsible for continuously pushing the sludge at the bottom to the through hole, the auger blade transports the sludge downward, and the stirring plate is responsible for stirring the sludge, which can effectively prevent the sludge from accumulating and caking, and can effectively improve the working efficiency of the device.

Description

Technical Field

[0001] This utility model relates to the field of filtration devices, and in particular to an activated sludge dewatering filtration device. Background Technology

[0002] Dewatering and filtration devices are high-efficiency equipment used for solid-liquid separation. They quickly remove moisture from materials using mechanical or physical methods and are widely used in chemical, food, environmental protection, and mineral processing industries. Activated sludge dewatering and filtration devices are key equipment in wastewater treatment for thickening and dewatering excess sludge. They reduce the moisture content of sludge mechanically, facilitating transportation and disposal. They feature high automation, large processing capacity, and stable operation, and are widely used in municipal wastewater treatment plants and industrial wastewater treatment, effectively reducing sludge volume and lowering subsequent disposal costs.

[0003] Traditional sludge dewatering and filtration devices generally have a relatively low dewatering effect, and the dewatered sludge tends to accumulate, resulting in relatively low discharge efficiency. Furthermore, traditional sludge dewatering and filtration devices are prone to accumulating sludge at the feed inlet, which can affect the dewatering efficiency of the equipment.

[0004] Therefore, those skilled in the art have provided an activated sludge dewatering and filtration device to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing an activated sludge dewatering and filtration device. This device utilizes a stirring plate, auger blades, and agitator plates within a stirring tank to agitate the sludge, effectively preventing sludge buildup and ensuring it can proceed through the dewatering process. The stirring plate continuously pushes the sludge from the bottom into the through-hole, while the auger blades transport the sludge downwards. The agitator plates further agitate the sludge. This mechanism effectively prevents sludge buildup and clumping, significantly improving the device's efficiency.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] An activated sludge dewatering and filtration device includes a frame, a base fixedly connected to the upper surface of the frame, a support block fixedly connected to the rear end of the upper surface of the base, a housing fixedly connected to the upper surface of the support block, an agitation mechanism provided on the upper surface of the housing, the agitation mechanism including an agitation tank fixedly connected to the upper surface of the housing, a shell fixedly connected to the upper surface of the agitation tank, a first motor fixedly connected to the inner bottom surface of the shell, a first bevel gear fixedly connected to the output end of the first motor, a second bevel gear rotatably connected to the outer wall of the first bevel gear, an agitation column fixedly connected to the lower surface of the second bevel gear, multiple agitation plates fixedly connected to the upper end of the outer wall of the agitation column, auger blades fixedly connected to the middle part of the outer wall of the agitation column, and multiple actuating plates fixedly connected to the lower end of the outer wall of the agitation column.

[0008] The machine casing is equipped with a dehydration and filtration mechanism. The dehydration and filtration mechanism includes a third motor fixedly connected to the inner wall of the machine casing, an extrusion shaft fixedly connected to the output end of the third motor, a dehydration tube sleeved on the outer wall of the extrusion shaft, a cutting frame fixedly connected to the inner wall of the dehydration tube at the end away from the machine casing, a collection box fixedly connected to the outer wall of the dehydration tube at the end away from the machine casing, a dustproof box fixedly connected to the front end of the inner wall of the collection box, an electric push rod fixedly connected to the front end of the inner wall of the dustproof box, a second motor fixedly connected to the output end of the electric push rod, an extrusion disc fixedly connected to the output end of the second motor, and a first filter frame opened at the front end of the inner wall of the dehydration tube.

[0009] The above technical solution utilizes the agitator plate, auger blades, and stirring plate inside the agitator tank to stir the sludge, effectively preventing sludge from accumulating and failing to enter the dewatering process. The agitator plate continuously pushes the sludge at the bottom into the through hole, the auger blades transport the sludge downwards, and the stirring plate stirs the sludge. This mechanism effectively prevents sludge accumulation and clumping, thus significantly improving the working efficiency of the device.

[0010] Furthermore, a water collection frame is fixedly connected to the lower end of the outer wall of the front end of the dehydration pipe, a second filter frame is fixedly connected to the lower surface of the water collection frame, a drain frame is fixedly connected to the lower surface of the second filter frame, a drain pipe is fixedly connected to the outer wall of the rear end of the drain frame, and a sliding plate is fixedly connected to the lower surface of the second motor.

[0011] The above technical solution uses a third motor in the machine housing to send sludge to the cutting frame via an extrusion shaft. The sludge is then extruded by an electric push rod. After the extruded sludge is dehydrated, the electric push rod creates a gap between the extrusion plate and the dehydration pipe. The second motor continuously rubs and rotates the dehydrated sludge. Simultaneously, the cutting frame allows the accumulated sludge to be discharged along the cutting frame and fall into the carriage, effectively improving the equipment's working efficiency.

[0012] Furthermore, the extrusion disc is in close contact with the outer wall of the front end of the dewatering tube, and the outer wall of the extrusion shaft is in close contact with the inner wall of the dewatering tube.

[0013] The above technical solution allows for the dewatering of sludge by ensuring that the outer wall of the pressure shaft is tightly fitted to the inner wall of the dewatering pipe.

[0014] Furthermore, a feeding port is provided on the outer wall of the rear end of the agitator, a protective shell is fixedly connected to the upper surface of the agitator, and a rotating seat is fixedly connected to the middle of the upper surface of the protective shell.

[0015] The above technical solution allows sludge to be fed into the agitator through the feeding port.

[0016] Furthermore, the first bevel gear meshes with the second bevel gear, the stirring column is rotatably connected to the rotating seat, a through hole is provided on the bottom surface of the stirring tank, and the actuating plate is tightly fitted to the bottom surface of the through hole;

[0017] Through the above technical solution, the meshing of the first bevel gear and the second bevel gear can cause the agitator plate, the auger blades, and the stirring plate to agitate the sludge.

[0018] Furthermore, two support rods are fixedly connected to the inner wall of the frame, the support rods are fixedly connected to the base, and the stirring column passes through the support block;

[0019] The above technical solution provides support for the device using two support rods.

[0020] Furthermore, a vehicle box is provided at the front end of the inner wall of the frame, a handlebar is fixedly connected to the front outer wall of the vehicle box, and wheels are fixedly connected to the lower surface of the vehicle box.

[0021] The above technical solution allows sludge to be transported via wheels and handlebars.

[0022] Furthermore, a support column is fixedly connected to the upper end of the outer wall of the rear end of the dehydration pipe, and the upper surface of the support column is fixedly connected to the outer shell.

[0023] The above technical solution provides support for the outer shell by fixing the upper surface of the support column to the outer shell.

[0024] This utility model has the following beneficial effects:

[0025] 1. The activated sludge dewatering and filtration device proposed in this utility model can agitate the sludge by means of a stirring plate, auger blades and stirring plate in the stirring tank, which can effectively prevent the sludge from accumulating and being unable to enter the dewatering process. The stirring plate is responsible for continuously pushing the sludge at the bottom to the through hole, the auger blades transport the sludge downwards, and the stirring plate is responsible for agitating the sludge. This mechanism can effectively prevent sludge from accumulating and clumping, and can effectively improve the working efficiency of the device.

[0026] 2. The activated sludge dewatering and filtration device proposed in this utility model uses a third motor in the machine housing to send sludge to the cutting frame via a squeezing shaft. The sludge at the cutting frame is then squeezed by an electric push rod. After the squeezed sludge is dewatered, the electric push rod creates a gap between the squeezing disc and the dewatering pipe, and the second motor continuously rubs and rotates the dewatered sludge. At the same time, the cutting frame allows the accumulated sludge to be discharged along the cutting frame and fall into the carriage, which can effectively improve the working efficiency of the equipment. Attached Figure Description

[0027] Figure 1 This is an isometric view of an activated sludge dewatering and filtration device proposed in this utility model;

[0028] Figure 2 This is a side sectional view of an activated sludge dewatering and filtration device proposed in this utility model;

[0029] Figure 3 This is an isometric view of the dewatering and filtration mechanism in an activated sludge dewatering and filtration device proposed in this utility model.

[0030] Figure 4 This is a schematic diagram of the dewatering and filtration mechanism in an activated sludge dewatering and filtration device proposed in this utility model;

[0031] Figure 5 This is a schematic diagram of the stirring mechanism in an activated sludge dewatering and filtration device proposed in this utility model.

[0032] Legend:

[0033] 1. Frame; 2. Support bar; 3. Base; 4. Support block; 5. Chassis;

[0034] 6. Agitating mechanism; 601. First motor; 602. First bevel gear; 603. Second bevel gear; 604. Protective shell; 605. Feeding port; 606. Agitating tank; 607. Outer shell; 608. Through hole; 609. Screwdriver blades; 6010. Agitating plate; 6011. Actuating plate; 6012. Agitating column; 6013. Rotating seat;

[0035] 7. Dehydration and filtration mechanism; 701. Collection box; 702. Sliding plate; 703. Electric push rod; 704. Second motor; 705. Dustproof box; 706. Extrusion plate; 707. First filter frame; 708. Extrusion shaft; 709. Cutting frame; 7010. Second filter frame; 7011. Drainage frame; 7012. Drainage pipe; 7013. Third motor; 7014. Dehydration pipe; 7015. Water collection rack;

[0036] 8. Handlebars; 9. Cargo box; 10. Wheels; 11. Support column. Detailed Implementation

[0037] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0038] One embodiment provided by this utility model:

[0039] Reference Figure 1 , Figure 2 and Figure 5 An activated sludge dewatering and filtration device includes a frame 1, a base 3 fixedly connected to the upper surface of the frame 1, a support block 4 fixedly connected to the rear end of the upper surface of the base 3, a housing 5 fixedly connected to the upper surface of the support block 4, an agitation mechanism 6 provided on the upper surface of the housing 5, the agitation mechanism 6 including an agitation tank 606 fixedly connected to the upper surface of the housing 5, a housing 607 fixedly connected to the upper surface of the agitation tank 606, a first motor 601 fixedly connected to the inner bottom surface of the housing 607, a first bevel gear 602 fixedly connected to the output end of the first motor 601, a second bevel gear 603 rotatably connected to the outer wall of the first bevel gear 602, an agitation column 6012 fixedly connected to the lower surface of the second bevel gear 603, a plurality of agitation plates 6010 fixedly connected to the upper end of the outer wall of the agitation column 6012, an auger blade 609 fixedly connected to the middle part of the outer wall of the agitation column 6012, and a plurality of actuating plates 6011 fixedly connected to the lower end of the outer wall of the agitation column 6012.

[0040] The machine casing 5 is equipped with a dehydration and filtration mechanism 7. The dehydration and filtration mechanism 7 includes a third motor 7013 fixedly connected to the inner wall of the machine casing 5. The output end of the third motor 7013 is fixedly connected to a pressing shaft 708. A dehydration pipe 7014 is sleeved on the outer wall of the pressing shaft 708. A cutting frame 709 is fixedly connected to the inner wall of the dehydration pipe 7014 away from the machine casing 5. A collection box 701 is fixedly connected to the outer wall of the dehydration pipe 7014 away from the machine casing 5. A dustproof box 705 is fixedly connected to the front end of the inner wall of the collection box 701. An electric push rod 703 is fixedly connected to the front end of the inner wall of the dustproof box 705. A second motor 704 is fixedly connected to the output end of the electric push rod 703. A pressing disc 706 is fixedly connected to the output end of the second motor 704. A first filter frame 707 is opened at the front end of the inner wall of the dehydration pipe 7014.

[0041] The sludge can be agitated by the agitator plate 6011, auger blades 609, and agitator plate 6010 inside the agitator tank 606. This effectively prevents the sludge from accumulating and being unable to enter the dewatering process. The agitator plate 6011 is responsible for continuously pushing the sludge at the bottom to the through hole 608, the auger blades 609 transport the sludge downwards, and the agitator plate 6010 is responsible for agitating the sludge. This mechanism can effectively prevent the sludge from accumulating and clumping, and can effectively improve the working efficiency of the device.

[0042] Reference Figure 1 and Figure 2 A water collection frame 7015 is fixedly connected to the lower end of the outer wall of the front end of the dewatering pipe 7014. A second filter frame 7010 is fixedly connected to the lower surface of the water collection frame 7015. A drain frame 7011 is fixedly connected to the lower surface of the second filter frame 7010. A drain pipe 7012 is fixedly connected to the outer wall of the rear end of the drain frame 7011. A sliding plate 702 is fixedly connected to the lower surface of the second motor 704. The sludge is sent to the cutting frame 709 through the extrusion shaft 708 by the third motor 7013 in the machine housing 5, and the sludge at the cutting frame 709 is extruded by the electric push rod 703. When the extruded sludge... After dewatering, the electric push rod 703 creates a gap between the extrusion disc 706 and the dewatering pipe 7014, and the second motor 704 continuously rubs and rotates the dewatered sludge. At the same time, the cutting frame 709 allows the accumulated sludge to be discharged along the cutting frame 709 and fall into the carriage 9, which can effectively improve the working efficiency of the equipment. The extrusion disc 706 is in close contact with the outer wall of the front end of the dewatering pipe 7014, and the outer wall of the extrusion shaft 708 is in close contact with the inner wall of the dewatering pipe 7014. The sludge can be dewatered by the close contact between the outer wall of the extrusion shaft 708 and the inner wall of the dewatering pipe 7014.

[0043] Reference Figure 3 , Figure 4 and Figure 5The rear outer wall of the agitator 606 is provided with a feeding port 605. A protective shell 604 is fixedly connected to the upper surface of the agitator 606. A rotating seat 6013 is fixedly connected to the middle of the upper surface of the protective shell 604. Sludge can be fed into the agitator 606 through the feeding port 605. The first bevel gear 602 and the second bevel gear 603 mesh. The agitator column 6012 is rotatably connected to the rotating seat 6013. A through hole 608 is provided on the inner bottom surface of the agitator 606. The agitator plate 6011 is tightly fitted to the inner bottom surface of the through hole 608. The meshing of the first bevel gear 602 and the second bevel gear 603 can agitate the sludge by the agitator plate 6011, the auger blade 609, and the agitator plate 6010.

[0044] Reference Figure 1 and Figure 2 Two support bars 2 are fixedly connected to the inner wall of the frame 1. The support bars 2 are fixedly connected to the base 3. The stirring column 6012 passes through the support block 4. The two support bars 2 can provide support for the device. A carriage 9 is provided at the front end of the inner wall of the frame 1. A handle 8 is fixedly connected to the outer wall of the front end of the carriage 9. A wheel 10 is fixedly connected to the lower surface of the carriage 9. The sludge can be transported through the wheel 10 and the handle 8. A support column 11 is fixedly connected to the upper end of the outer wall of the rear end of the dewatering pipe 7014. The upper surface of the support column 11 is fixedly connected to the outer shell 607. The fixed connection between the upper surface of the support column 11 and the outer shell 607 can provide support for the outer shell 607.

[0045] Working principle: When the device is needed, the first motor 601 is started first. The first motor 601 drives the first bevel gear 602 to rotate. When the first bevel gear 602 rotates, it drives the second bevel gear 603 to rotate. At this time, the stirring column 6012 also rotates. When the stirring column 6012 rotates, it drives the stirring plate 6010, the auger blade 609, and the actuating plate 6011 on the stirring column 6012 to rotate. At this time, the sludge is fed into the stirring tank 606 through the feeding port 605, and then fed into the dewatering pipe 7014 by the stirring plate 6010, the auger blade 609, and the actuating plate 6011. Then, the third motor 7013 in the machine box 5 is started. The third motor 7013 drives the extrusion shaft 708 to rotate. At this time, the extrusion shaft 708 moves the sludge towards the cutting frame 709. At the same time, the electric push rod 703 is activated. The electric push rod 703 drives the second motor 704 to move. At this time, the extrusion plate 706 will be in contact with the dewatering pipe 7014. When the sludge accumulates at the cutting frame 709, it will be continuously extruded. At this time, the electric push rod 703 is activated to pull the extrusion plate 706 back a certain distance. At this time, there is a gap between the cutting frame 709 and the extrusion plate 706. The second motor 704 is activated and drives the extrusion plate 706 to rotate. The extrusion plate 706 will rub against the sludge. With the help of the cutting frame 709, the dewatered sludge can fall into the collection box 701 and enter the carriage 9 through the collection box 701. The sludge can be transported through the carriage 9. The water produced by the dewatering of the sludge will be sent to the water collection frame 7015 through the first filter frame 707 and enter the drainage frame 7011 through the second filter frame 7010. Then it will be discharged through the drainage pipe 7012.

[0046] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An activated sludge dewatering and filtration device, comprising a frame (1), characterized in that: A base (3) is fixedly connected to the upper surface of the frame (1). A support block (4) is fixedly connected to the rear end of the upper surface of the base (3). A housing (5) is fixedly connected to the upper surface of the support block (4). An agitation mechanism (6) is provided on the upper surface of the housing (5). The agitation mechanism (6) includes an agitation tank (606) fixedly connected to the upper surface of the housing (5). A shell (607) is fixedly connected to the upper surface of the agitation tank (606). A first motor (601) is fixedly connected to the inner bottom surface of the shell (607). A first bevel gear (602) is fixedly connected to the output end of the motor (601). A second bevel gear (603) is rotatably connected to the outer wall of the first bevel gear (602). An agitator column (6012) is fixedly connected to the lower surface of the second bevel gear (603). A plurality of agitator plates (6010) are fixedly connected to the upper end of the outer wall of the agitator column (6012). A screw conveyor blade (609) is fixedly connected to the middle part of the outer wall of the agitator column (6012). A plurality of actuating plates (6011) are fixedly connected to the lower end of the outer wall of the agitator column (6012). The machine casing (5) is equipped with a dehydration and filtration mechanism (7). The dehydration and filtration mechanism (7) includes a third motor (7013) fixedly connected to the inner wall of the machine casing (5). The output end of the third motor (7013) is fixedly connected to a pressing shaft (708). A dehydration pipe (7014) is sleeved on the outer wall of the pressing shaft (708). A cutting frame (709) is fixedly connected to the inner wall of the end of the dehydration pipe (7014) away from the machine casing (5). The dehydration pipe (7014) is away from the machine casing. (5) A collection box (701) is fixedly connected to the outer wall of one end. A dustproof box (705) is fixedly connected to the front end of the inner wall of the collection box (701). An electric push rod (703) is fixedly connected to the front end of the inner wall of the dustproof box (705). A second motor (704) is fixedly connected to the output end of the electric push rod (703). A squeezing plate (706) is fixedly connected to the output end of the second motor (704). A first filter frame (707) is opened at the front end of the inner wall of the dehydration pipe (7014).

2. The activated sludge dewatering and filtration device according to claim 1, characterized in that: A water collection rack (7015) is fixedly connected to the lower end of the outer wall of the front end of the dehydration pipe (7014). A second filter rack (7010) is fixedly connected to the lower surface of the water collection rack (7015). A drain rack (7011) is fixedly connected to the lower surface of the second filter rack (7010). A drain pipe (7012) is fixedly connected to the outer wall of the rear end of the drain rack (7011). A sliding plate (702) is fixedly connected to the lower surface of the second motor (704).

3. The activated sludge dewatering and filtration device according to claim 1, characterized in that: The extrusion disc (706) is in close contact with the outer wall of the front end of the dehydration tube (7014), and the outer wall of the extrusion shaft (708) is in close contact with the inner wall of the dehydration tube (7014).

4. The activated sludge dewatering and filtration device according to claim 1, characterized in that: The rear outer wall of the agitator (606) is provided with a feeding port (605), and a protective shell (604) is fixedly connected to the upper surface of the agitator (606). A rotating seat (6013) is fixedly connected to the middle of the upper surface of the protective shell (604).

5. The activated sludge dewatering and filtration device according to claim 1, characterized in that: The first bevel gear (602) meshes with the second bevel gear (603), the stirring column (6012) is rotatably connected to the rotating seat (6013), the bottom surface of the stirring tank (606) is provided with a through hole (608), and the actuating plate (6011) is in close contact with the bottom surface of the through hole (608).

6. The activated sludge dewatering and filtration device according to claim 1, characterized in that: The inner wall of the frame (1) is fixedly connected to two support rods (2), the support rods (2) are fixedly connected to the base (3), and the stirring column (6012) passes through the support block (4).

7. The activated sludge dewatering and filtration device according to claim 1, characterized in that: The front end of the inner wall of the frame (1) is provided with a carriage (9), the front outer wall of the carriage (9) is fixedly connected with a handle (8), and the lower surface of the carriage (9) is fixedly connected with a wheel (10).

8. The activated sludge dewatering and filtration device according to claim 1, characterized in that: A support column (11) is fixedly connected to the upper end of the outer wall of the rear end of the dehydration pipe (7014), and the upper surface of the support column (11) is fixedly connected to the outer shell (607).

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