A pipeline inner wall rust removal and corrosion prevention device
By designing a rust removal and anti-corrosion device for the inner wall of pipelines, and using laser rust removers and spraying equipment to remove rust and prevent corrosion of buried pipelines, the problems of high cost of anti-corrosion treatment for long-distance, large-diameter pipelines and easy damage to the anti-corrosion layer are solved, achieving a convenient and efficient renovation and coating effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG HAICHUAN INTELLIGENT EQUIP TECH CO LTD
- Filing Date
- 2025-08-07
- Publication Date
- 2026-06-26
AI Technical Summary
Existing technologies for internal corrosion protection of long-distance, large-diameter pipelines are costly and the corrosion protection layer is easily damaged, resulting in a shortened service life of the pipeline. Traditional methods require digging out the pipeline for rust removal and spraying, which is complicated and damages the pipeline.
A pipe inner wall rust removal and anti-corrosion device was designed, including a laser rust remover, a vacuum cleaner, a two-component sprayer, and a rotary spray gun. It can remove rust and prevent corrosion on the inner wall of the pipe without digging it out, and can be refurbished by moving the vehicle.
This technology enables the renovation of the anti-corrosion coating on the inner wall of the pipeline, saving construction costs, shortening maintenance time, avoiding the need for pipeline excavation and cutting, and extending the service life of the pipeline.
Smart Images

Figure CN224414713U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pipeline internal wall corrosion prevention technology, and in particular to a long-distance, large-diameter buried pipeline internal wall rust removal and corrosion prevention device. Background Technology
[0002] Currently, the internal corrosion protection of long-distance, large-diameter pipelines is usually processed in sections at the factory and then transported to the site for unified welding. To extend the service life of the pipeline, the inner wall of the welded large-diameter pipeline needs to be treated with corrosion protection. However, the corrosion protection equipment is large, and the cost of moving it to the site for corrosion protection is high. Secondly, the internal corrosion protection layer of the pipeline is easily damaged after a certain number of years of use, which leads to a shortened service life of the pipeline. If we want to save costs and continue to use the pipeline, we need to remove rust and re-spray anti-corrosion material on the inner wall of the pipeline after a certain period of use. The conventional method requires digging the pipeline out of the ground, cutting it into sections and returning it to the factory for rust removal, then welding it again, and spraying the anti-corrosion coating on site. The above operations involve large investments, long cycles, and many pipeline cutting and welding operations, which can easily damage the pipeline.
[0003] Therefore, there is an urgent need for an integrated device that can perform rust removal and corrosion protection on welded pipes. Utility Model Content
[0004] In view of this, this utility model proposes an integrated device for rust removal and anti-corrosion treatment of pipelines. The anti-corrosion layer on the inner wall of the pipeline can be renovated without digging the pipeline out of the ground. At the same time, it is easy to move and can effectively renovate pipelines in different locations, saving construction costs.
[0005] The technical solution of this utility model is implemented as follows: a pipe inner wall rust removal and anti-corrosion device, including a vehicle body, a laser rust remover and a vacuum cleaner, wherein the laser rust remover and the vacuum cleaner are both installed on the vehicle body, and also includes a two-component spraying machine and a rotary spray gun, wherein the two-component spraying machine is installed on the vehicle body, and one end of the rotary spray gun is connected to the two-component spraying machine.
[0006] Based on the above technical solutions, preferably, the rotary spray gun includes a delivery pipe and a nozzle, one end of the delivery pipe is connected to a two-component spraying machine, and the other end of the delivery pipe is connected to the nozzle.
[0007] Based on the above technical solutions, preferably, the nozzle includes a main body, a cap and several nozzles. The main body is provided with a liquid passage port, the cap is fitted over the end of the main body with the liquid passage port, and several nozzles are evenly arranged around the cap. The liquid passage port and the nozzles are configured to cooperate with each other.
[0008] Based on the above technical solutions, preferably, a limiting post is provided at one end of the main tube body where the cap is provided, and the limiting post passes through the cap.
[0009] Based on the above technical solutions, preferably, a baffle is provided on the limiting post, and a first bearing is provided between the baffle and the tube cap.
[0010] Based on the above technical solutions, preferably, the limiting post is further provided with a limiting nut, the limiting post is provided with an external thread, and the limiting nut is threadedly engaged with the limiting post.
[0011] Based on the above technical solutions, preferably, the main body is further provided with a retaining ring, the opening end of the cap is configured to cooperate with the retaining ring, and a second bearing is provided between the cap and the main body.
[0012] Based on the above technical solutions, preferably, a first sealing ring and a second sealing ring are also provided between the main body and the cap, with the first sealing ring provided on the side of the liquid inlet and the second sealing ring provided on the other side of the liquid inlet.
[0013] Based on the above technical solutions, preferably, the end of the main body away from the cap is provided with a connecting end, one end of the connecting end is provided with an opening, and the connecting end is provided with a connecting thread.
[0014] Based on the above technical solutions, preferably, the vehicle body includes a first support plate, a second support plate, wheels, and a drive device. The first support plate and the second support plate are placed vertically. The wheels, the drive device, and the vacuum cleaner are disposed on the first support plate. The vacuum cleaner includes a suction port that passes through the first support plate. The laser rust remover and the two-component spraying machine are disposed on the second support plate.
[0015] Based on the above technical solutions, preferably, the first bearing plate is further provided with a reversing device, the reversing device including a first reversing seat and a second reversing seat, the first reversing seat and the second reversing seat are rotatably mounted on the first bearing plate, and a wheel is provided on each of the first reversing seat and the second reversing seat.
[0016] Based on the above technical solutions, preferably, the reversing device further includes a reversing motor, a reversing wheel, a first reversing rod, and a second reversing rod. The reversing wheel is connected to the reversing motor in a driving connection. One end of the first reversing rod is hinged to the reversing wheel, and the other end is hinged to the second reversing rod. The second reversing rod is hinged to the first reversing seat.
[0017] Based on the above technical solutions, preferably, the reversing wheel is a cam.
[0018] Based on the above technical solutions, preferably, the reversing device further includes a reversing pressure block and a reversing slider. The reversing pressure block is disposed on the first bearing plate, the reversing slider is slidably disposed between the reversing pressure block and the first bearing plate, and the second reversing rod is hinged to the reversing slider.
[0019] Based on the above technical solutions, preferably, the reversing device further includes a third reversing rod, one end of which is hinged to the reversing slider and the other end of which is hinged to the second reversing seat.
[0020] Based on the above technical solutions, the preferred one is...
[0021] This utility model provides a pipe inner wall rust removal and corrosion prevention device, which has the following advantages over the prior art:
[0022] A method for refurbishing the inner wall anti-corrosion layer of buried pipelines can be completed without excavating the pipeline from underground. It is also easy to move and can effectively refurbish pipelines in different locations, saving construction costs. Attached Figure Description
[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0024] Figure 1 This is a perspective view of a pipe inner wall rust removal and corrosion prevention device according to the present invention;
[0025] Figure 2 This is a perspective view of the nozzle of this utility model;
[0026] Figure 3 This utility model Figure 2 A sectional view;
[0027] Figure 4 This utility model Figure 2 A schematic diagram of a partial structure;
[0028] Figure 5 This is a perspective view of the vehicle body of this utility model;
[0029] Figure 6 This is a perspective view of the reversing device of this utility model. Detailed Implementation
[0030] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.
[0031] like Figure 1-6 As shown, a pipe inner wall rust removal and anti-corrosion device includes a vehicle body 1, a laser rust remover 2, and a vacuum cleaner 3. Both the laser rust remover 2 and the vacuum cleaner 3 are mounted on the vehicle body 1. It also includes a two-component sprayer 4 and a rotary spray gun 5. The two-component sprayer 4 is mounted on the vehicle body 1, and one end of the rotary spray gun 5 is connected to the two-component sprayer 4. This integrated vehicle uses the laser rust remover 2 on the vehicle body 1 to remove rust from the inner wall of the pipe, uses the vacuum cleaner 3 to absorb the waste generated during rust removal, and then uses the rotary spray gun 5 to re-spray the inner wall of the pipe with anti-rust treatment. This eliminates the need to dig up and cut the buried pipe for rust removal and anti-corrosion treatment, saving costs and shortening the maintenance time of old pipes.
[0032] The rotary spray gun 5 includes a delivery pipe 51 and a nozzle 52. One end of the delivery pipe 51 is connected to the two-component sprayer 4, and the other end of the delivery pipe 51 is connected to the nozzle 52. The two-component sprayer 4 contains corrosion-resistant and waterproof oil and gas, which is evenly sprayed onto the inner wall of the pipe through the delivery pipe 51 and the nozzle 52.
[0033] The nozzle 52 includes a main body 521, a cap 522 and a plurality of nozzles 523. The main body 521 is provided with a liquid outlet 5214. The cap 522 is fitted onto the end of the main body 521 where the liquid outlet 5214 is provided. The plurality of nozzles 523 are evenly arranged around the cap 522. The liquid outlet 5214 is configured to cooperate with the nozzles 523.
[0034] A limiting post 5211 is provided at one end of the main pipe body 521 where the cap 522 is located, and the limiting post 5211 passes through the cap 522. A baffle 5271 is provided on the limiting post 5211, and a first bearing 525 is provided between the baffle 5271 and the cap 522. A limiting nut 5272 is also provided on the limiting post 5211, and the limiting post 5211 has external threads, with the limiting nut 5272 threadedly engaging with the limiting post 5211. A retaining ring 5212 is also provided on the main pipe body 521, and the open end of the cap 522 engages with the retaining ring 5212. A second bearing 526 is provided between the cap 522 and the main pipe body 521.
[0035] Several nozzles 523 have the same opening direction. The nozzle 523 is set in a direction parallel to the tangent at the connection point between the nozzle 523 and the cap 522. During the spraying process of the nozzle 523, the reaction force acts on the cap 522. The cap 522 rotates around the main body 521 under the action of the first bearing 525 and the second bearing 526, ensuring that the inner wall of the waste pipe can be uniformly sprayed. When the vehicle body 1 is moving, the inner wall of the old pipe can be uniformly sprayed.
[0036] A first sealing ring 5241 and a second sealing ring 5242 are also provided between the main pipe body 521 and the pipe cap 522. The first sealing ring 5241 is located on one side of the liquid inlet 5214, and the second sealing ring 5242 is located on the other side of the liquid inlet 5214. The spraying material in the delivery pipe 51 enters through the liquid inlet 5214 into the cavity formed by the main pipe body 521, the pipe cap 522, the first sealing ring 5241, and the second sealing ring 5242, and is then sprayed out.
[0037] The main body 521 is provided with a connecting end 5213 at the end away from the cap 522. The connecting end 5213 has an opening at one end and a connecting thread on the connecting end 5213.
[0038] The vehicle body 1 includes a first support plate 11, a second support plate 12, wheels 13 and a drive device 14. The first support plate 11 and the second support plate 12 are placed vertically. The wheels 13, the drive device 14 and the vacuum cleaner 3 are arranged on the first support plate 11. The vacuum cleaner 3 includes a suction port 31 that passes through the first support plate 11. The laser rust remover 2 and the two-component sprayer 4 are arranged on the second support plate 12.
[0039] The first support plate 11 is also provided with a reversing device 6, which includes a first reversing seat 61 and a second reversing seat 62. The first reversing seat 61 and the second reversing seat 62 are rotatably mounted on the first support plate 11, and a wheel 13 is provided on each of the first reversing seat 61 and the second reversing seat 62.
[0040] The reversing device 6 further includes a reversing motor 69, a reversing wheel 63, a first reversing rod 64, and a second reversing rod 65. The reversing wheel 63 is connected to the reversing motor 61. One end of the first reversing rod 64 is hinged to the reversing wheel 63, and the other end is hinged to the second reversing rod 65. The second reversing rod 65 is hinged to the first reversing seat 61. The reversing wheel 63 is a cam.
[0041] The reversing device 6 further includes a reversing pressure block 67 and a reversing slider 68. The reversing pressure block 67 is disposed on the first bearing plate 11, and the reversing slider 68 is slidably disposed between the reversing pressure block 67 and the first bearing plate 11. The second reversing rod 65 is hinged to the reversing slider 68.
[0042] The reversing device 6 also includes a third reversing rod 66, one end of which is hinged to the reversing slider 68, and the other end is hinged to the second reversing seat 62.
[0043] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A pipe inner wall rust removal and corrosion prevention device, comprising a vehicle body (1), a laser rust remover (2), and a vacuum cleaner (3), wherein the laser rust remover (2) and the vacuum cleaner (3) are both mounted on the vehicle body (1), characterized in that: It also includes a two-component sprayer (4) and a rotary spray gun (5), wherein the two-component sprayer (4) is mounted on the vehicle body (1), and one end of the rotary spray gun (5) is connected to the two-component sprayer (4).
2. The pipe inner wall rust removal and corrosion prevention device as described in claim 1, characterized in that: The rotary spray gun (5) includes a delivery pipe (51) and a nozzle (52). One end of the delivery pipe (51) is connected to the two-component sprayer (4), and the other end of the delivery pipe (51) is connected to the nozzle (52).
3. The pipe inner wall rust removal and corrosion prevention device as described in claim 2, characterized in that: The nozzle (52) includes a main body (521), a cap (522) and several nozzles (523). The main body (521) is provided with a liquid outlet (5214). The cap (522) is fitted onto the end of the main body (521) where the liquid outlet (5214) is provided. Several nozzles (523) are evenly arranged around the cap (522). The liquid outlet (5214) is configured to cooperate with the nozzles (523).
4. The pipe inner wall rust removal and corrosion prevention device as described in claim 3, characterized in that: The main body (521) is provided with a limit post (5211) at one end of the cap (522), and the limit post (5211) passes through the cap (522).
5. The pipe inner wall rust removal and corrosion prevention device as described in claim 4, characterized in that: A baffle (5271) is provided on the limiting post (5211), and a first bearing (525) is provided between the baffle (5271) and the cap (522).
6. The pipe inner wall rust removal and corrosion prevention device as described in claim 4, characterized in that: The limiting post (5211) is also provided with a limiting nut (5272), the limiting post (5211) is provided with an external thread, and the limiting nut (5272) is threadedly engaged with the limiting post (5211).
7. The pipe inner wall rust removal and corrosion prevention device as described in claim 3, characterized in that: The main body (521) is also provided with a retaining ring (5212), the open end of the cap (522) is configured to cooperate with the retaining ring (5212), and a second bearing (526) is provided between the cap (522) and the main body (521).
8. The pipe inner wall rust removal and corrosion prevention device as described in claim 3, characterized in that: A first sealing ring (5241) and a second sealing ring (5242) are also provided between the main body (521) and the cap (522). The first sealing ring (5241) is provided on one side of the liquid inlet (5214), and the second sealing ring (5242) is provided on the other side of the liquid inlet (5214).
9. A pipe inner wall rust removal and corrosion prevention device as described in claim 3, characterized in that: The main body (521) is provided with a connecting end (5213) at one end away from the cap (522), and the connecting end (5213) is provided with an opening at one end and a connecting thread on the connecting end (5213).
10. The pipe inner wall rust removal and corrosion prevention device as described in claim 1, characterized in that: The vehicle body (1) includes a first support plate (11), a second support plate (12), wheels (13) and a drive device (14). The first support plate (11) and the second support plate (12) are placed vertically. The wheels (13), the drive device (14) and the vacuum cleaner (3) are mounted on the first support plate (11). The vacuum cleaner (3) includes a suction port (31) that passes through the first support plate (11). The laser rust remover (2) and the two-component sprayer (4) are mounted on the second support plate (12).