A novel cutting gas enhancer vaporizer

Abstract

The utility model discloses a novel cutting gas synergist vaporizer belongs to vaporizer technical field, to the temperature of cooling water in vaporizer is too low, can cause the problem of vaporizer surface frost, including bottom plate, gas pipe, heat dissipation fin, top plate and cleaning mechanism, the bottom surface symmetry fixedly connected with support seat of bottom plate, the gas pipe is evenly set in the top of bottom plate, the top plate is set in the top of gas pipe, the top plate symmetry sets up the outside of heat dissipation fin, the cleaning mechanism sets up the outside of heat dissipation fin, the lifting screw rod rotation is connected between bottom plate and top plate, motor fixedly connected in the top middle part of top plate, and the output of motor and the top end of lifting screw rod are fixedly connected, the utility model discloses a cleaning mechanism can drive integral defrosting component to slide in the outside of heat dissipation fin, and defrosting is carried out to the surface of heat dissipation fin simultaneously, improves its work efficiency, prolongs the service life of the vaporizer.

Description

Technical Field

[0001] This utility model belongs to the field of vaporizer technology, specifically relating to a novel vaporizer for cutting gas enhancers. Background Technology

[0002] A carburetor, also known as a vaporizer, is a device that converts a liquid into a gaseous state. In the application of cutting gas enhancers, the main function of the carburetor is to convert the liquid enhancer into a gaseous state so that it can be mixed with cutting gases (such as natural gas, oxygen, etc.) to improve cutting efficiency and results. Cutting gas enhancer vaporizers are widely used in industrial fields such as metal cutting and welding. Especially in applications requiring high-precision and high-efficiency cutting, such as steel structure manufacturing and shipbuilding, the use of enhancers can significantly improve cutting quality and efficiency.

[0003] In existing technology, the temperature of the cooling water inside the carburetor is too low, which may cause frost to form on the carburetor surface. This is because the low-temperature cooling water absorbs heat from inside the carburetor, causing the surface temperature to drop below freezing, resulting in frost formation. Once frost forms, it severely affects the effective heat exchange between the heat sink and the surrounding air, leading to reduced operating efficiency and even potential malfunctions such as engine shutdown. In severe cases, frost can also damage the carburetor, affecting its service life.

[0004] Therefore, a new type of cutting gas enhancer vaporizer is needed to solve the problem of excessively low cooling water temperature inside the vaporizer in the existing technology, which may cause frost to form on the vaporizer surface. Utility Model Content

[0005] The purpose of this invention is to provide a novel gas-enhancing agent vaporizer for cutting, in order to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a novel cutting gas enhancer vaporizer, comprising a base plate, gas pipes, heat sinks, a top plate, and a cleaning mechanism. Support seats are symmetrically fixedly connected to the bottom surface of the base plate. The gas pipes are evenly arranged above the base plate. The top plate is arranged above the gas pipes and symmetrically arranged outside the heat sinks. The cleaning mechanism is arranged outside the heat sinks.

[0007] The cleaning mechanism consists of a lifting screw, a motor, a fixed rod, a connecting plate, a defrosting assembly, and an air supply pipe. The lifting screw is rotatably connected between the bottom plate and the top plate. The motor is fixedly connected to the upper center of the top plate, and the output end of the motor is fixedly connected to the top end of the lifting screw. The connecting plate is threaded to the outside of the lifting screw.

[0008] It should be noted in the solution that the fixing rods are symmetrically arranged on the front and rear sides of the lifting screw, and the fixing rods are fixedly connected between the bottom plate and the top plate, and the connecting plate is slidably connected to the outside of the fixing rods.

[0009] It is worth noting that the defrosting assembly is located outside the vaporization pipe and the heat sink, and the connecting rod is fixedly connected between the defrosting assembly and the connecting plate.

[0010] Furthermore, it should be noted that the defrosting assembly consists of an L-shaped plate, a sliding rod, a delivery hose, a first defrost plate, a second defrost plate, connecting bolts, and a sealing ring. The L-shaped plate is fixedly connected to one side of the connecting rod, the sliding rod is fixedly connected between the bottom plate and the top plate, and the L-shaped plate is slidably connected to the outside of the sliding rod. The first defrost plate is fixedly connected to one side of the L-shaped plate. One end of the first defrost plate and the second defrost plate are fixedly connected by connecting bolts, and the other ends of the first defrost plate and the second defrost plate are rotatably connected.

[0011] In a preferred embodiment, the shapes of the first defrost plate and the second defrost plate are adapted to the shapes of the vaporization pipe and the heat sink, and the interior of the first defrost plate and the second defrost plate are respectively provided with air storage chambers, and the air storage chambers are provided with air outlets on the side near the heat sink.

[0012] In a preferred embodiment, one end of the delivery hose is connected to the air storage chamber inside the first defrost plate, the first defrost plate is connected to the air storage chamber inside the second defrost plate, and the sealing ring is fixedly connected to the communication position of the air storage chamber.

[0013] In a preferred embodiment, the air supply pipe is fixedly connected to the top of the top plate and is connected to the top end of each conveying hose, and the other end of the air supply pipe is connected to an external drying device.

[0014] Compared with the prior art, the novel cutting gas enhancer vaporizer provided by this utility model has at least the following beneficial effects:

[0015] The cleaning mechanism allows the entire defrosting assembly to slide outside the heat sink, simultaneously defrosting the surface of the heat sink, improving its working efficiency and extending the service life of the vaporizer. The connecting bolts also facilitate the opening of defrosting plates one and two, allowing for easy inspection and maintenance of the heat sink, thus enhancing the flexibility and convenience of the equipment. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0017] Figure 2 This is a front view structural diagram of the present utility model;

[0018] Figure 3 This is a schematic diagram of the cleaning mechanism structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the defrosting component structure of this utility model.

[0020] In the diagram: 1. Base plate; 2. Vaporization pipe; 3. Heat sink; 4. Top plate; 5. Cleaning mechanism; 501. Lifting screw; 502. Motor; 503. Fixing rod; 504. Connecting plate; 505. Connecting rod; 506. Defrosting assembly; 507. Air supply pipe; 5061. L-shaped plate; 5062. Slide rod; 5063. Delivery hose; 5064. Defrosting plate one; 5065. Defrosting plate two; 5066. Connecting bolt; 5067. Air storage chamber; 5068. Air outlet; 5069. Sealing ring. Detailed Implementation

[0021] The present invention will be further described below with reference to the embodiments.

[0022] Please see Figure 1-4 This utility model provides a novel gas-enhancing vaporizer for cutting gas, including a base plate 1, a gas pipe 2, a heat sink 3, a top plate 4, and a cleaning mechanism 5. Support seats are symmetrically fixedly connected around the bottom surface of the base plate 1. The gas pipe 2 is evenly arranged above the base plate 1. The top plate 4 is arranged above the gas pipe 2 and symmetrically arranged outside the heat sink 3. The cleaning mechanism 5 is arranged outside the heat sink 3.

[0023] The cleaning mechanism 5 consists of a lifting screw 501, a motor 502, a fixed rod 503, a connecting plate 504, a connecting rod 505, a defrosting assembly 506, and an air supply pipe 507. The lifting screw 501 is rotatably connected between the bottom plate 1 and the top plate 4. The motor 502 is fixedly connected to the upper middle part of the top plate 4, and the output end of the motor 502 is fixedly connected to the top end of the lifting screw 501. The connecting plate 504 is threaded to the outside of the lifting screw 501.

[0024] Further as Figure 1 , Figure 2 and Figure 3 As shown, it is worth noting that the fixing rod 503 is symmetrically arranged on the front and rear sides of the lifting screw 501, and the fixing rod 503 is fixedly connected between the bottom plate 1 and the top plate 4, while the connecting plate 504 is slidably connected to the outside of the fixing rod 503.

[0025] The connecting plate 504 slides outside the fixed rod 503, restricting the connecting plate 504 from rotating with the lifting screw 501, thus ensuring that the connecting plate 504 moves in a straight line.

[0026] Further as Figure 1 , Figure 2 and Figure 3 As shown, it is worth noting that the defrosting assembly 506 is located outside the vaporization pipe 2 and the heat sink 3, and the connecting rod 505 is fixedly connected between the defrosting assembly 506 and the connecting plate 504.

[0027] Further as Figure 1 , Figure 2 and Figure 3 As shown, it is worth noting that the defrosting assembly 506 consists of an L-shaped plate 5061, a slide rod 5062, a delivery hose 5063, a first defrost plate 5064, a second defrost plate 5065, a connecting bolt 5066, and a sealing ring 5069. The L-shaped plate 5061 is fixedly connected to one side of the connecting rod 505. The slide rod 5062 is fixedly connected between the bottom plate 1 and the top plate 4, and the L-shaped plate 5061 is slidably connected to the outside of the slide rod 5062. The first defrost plate 5064 is fixedly connected to one side of the L-shaped plate 5061. One end of the first defrost plate 5064 and the second defrost plate 5065 are fixedly connected by the connecting bolt 5066, and the other ends of the first defrost plate 5064 and the second defrost plate 5065 are rotatably connected.

[0028] As can be seen from the above working process, the cleaning mechanism 5 can drive the overall defrosting assembly 506 to slide outside the heat sink 3, and at the same time defrost the surface of the heat sink 3, thereby improving its working efficiency and extending the service life of the vaporizer.

[0029] Further as Figure 1 , Figure 2 and Figure 4 As shown, it is worth noting that the shapes of defrost plate 1 5064 and defrost plate 2 5065 are adapted to the shapes of vaporization pipe 2 and heat sink 3, and defrost plate 1 5064 and defrost plate 2 5065 are respectively provided with air storage chamber 5067, and air outlet 5068 is provided on the side of air storage chamber 5067 near heat sink 3.

[0030] Further as Figure 1 , Figure 2 and Figure 4 As shown, it is worth noting that one end of the delivery hose 5063 is connected to the air storage chamber 5067 inside the defrost plate 1 5064, and the defrost plate 1 5064 is connected to the air storage chamber 5067 inside the defrost plate 2 5065. The sealing ring 5069 is fixedly connected to the communication position of the air storage chamber 5067.

[0031] With the sealing ring 5069 in place, when the first defrost plate 5064 and the second defrost plate 5065 rotate and close, they are first fixedly connected by the connecting bolt 5066, and then the sealing ring 5069 ensures the air storage chamber 5067 is connected and sealed, preventing the drying gas from leaking out and improving the defrosting efficiency.

[0032] Further as Figure 1 , Figure 2 and Figure 4 As shown, it is worth noting that the air supply pipe 507 is fixedly connected to the top of the top plate 4, and the air supply pipe 507 is connected to the top of each conveying hose 5063. The other end of the air supply pipe 507 is connected to the external drying device.

[0033] By using an external drying device, drying gas can be supplied into the air supply pipe 507, thereby facilitating the removal of frost from the exterior of the heat sink 3.

[0034] This solution has the following working process: During use, when frost appears on the outer wall of the heat sink 3, the control motor 502 drives the lifting screw 501 to rotate, which in turn drives the connecting rod 505 to move upward through the connecting plate 504. The L-shaped plate 5061 drives the first defrost plate 5064 and the second defrost plate 5065 to slide on the outside of the heat sink 3. At the same time, the external drying device is controlled to deliver drying gas into the air supply pipe 507, which is then delivered to the air storage chamber 5067 through the delivery hose 5063 and sprayed onto the outside of the heat sink 3 through the air outlet 5068 to defrost the surface of the heat sink 3, thereby improving its working efficiency and extending the service life of the vaporizer.

[0035] When it is necessary to inspect and maintain the vaporization pipe 2 and the heat sink 3, the defrost plate 1 5064 and the defrost plate 2 5065 can be opened by removing the connecting bolt 5066. The defrost plate 2 5065 can be rotated to release it from the outside of the heat sink 3, and the staff can then inspect and maintain the heat sink 3 or the vaporization pipe 2. The operation is simple and convenient.

[0036] In summary: The cleaning mechanism 5 allows the entire defrosting assembly 506 to slide outside the heat sink 3, simultaneously defrosting the surface of the heat sink 3, improving its working efficiency and extending the service life of the vaporizer; at the same time, the connecting bolts 5066 facilitate the opening of the first defrosting plate 5064 and the second defrosting plate 5065, making it easier for staff to inspect and maintain the heat sink 3, thus improving the flexibility and convenience of the equipment.

Claims

1. A novel cutting gas enhancer vaporizer, comprising a base plate (1), a gas pipe (2), a heat sink (3), a top plate (4), and a cleaning mechanism (5), characterized in that: The bottom plate (1) is symmetrically fixed with support seats around its bottom surface. The air pipe (2) is evenly arranged above the bottom plate (1). The top plate (4) is arranged above the air pipe (2). The top plate (4) is symmetrically arranged outside the heat sink (3). The cleaning mechanism (5) is arranged outside the heat sink (3). The cleaning mechanism (5) consists of a lifting screw (501), a motor (502), a fixed rod (503), a connecting plate (504), a connecting rod (505), a defrosting assembly (506), and an air supply pipe (507). The lifting screw (501) is rotatably connected between the bottom plate (1) and the top plate (4). The motor (502) is fixedly connected to the upper middle part of the top plate (4), and the output end of the motor (502) is fixedly connected to the top end of the lifting screw (501). The connecting plate (504) is threaded to the outside of the lifting screw (501).

2. The novel cutting gas enhancer vaporizer according to claim 1, characterized in that: The fixing rod (503) is symmetrically arranged on the front and rear sides of the lifting screw (501), and the fixing rod (503) is fixedly connected between the bottom plate (1) and the top plate (4). The connecting plate (504) is slidably connected to the outside of the fixing rod (503).

3. The novel cutting gas enhancer vaporizer according to claim 2, characterized in that: The defrosting assembly (506) is disposed outside the vaporization pipe (2) and the heat sink (3), and the connecting rod (505) is fixedly connected between the defrosting assembly (506) and the connecting plate (504).

4. A novel cutting gas enhancer vaporizer according to claim 3, characterized in that: The defrosting assembly (506) consists of an L-shaped plate (5061), a slide rod (5062), a delivery hose (5063), a first defrost plate (5064), a second defrost plate (5065), a connecting bolt (5066), and a sealing ring (5069). The L-shaped plate (5061) is fixedly connected to one side of the connecting rod (505). The slide rod (5062) is fixedly connected between the bottom plate (1) and the top plate (4), and the L-shaped plate (5061) is slidably connected to the outside of the slide rod (5062). The first defrost plate (5064) is fixedly connected to one side of the L-shaped plate (5061). One end of the first defrost plate (5064) and the second defrost plate (5065) are fixedly connected by the connecting bolt (5066), and the other end of the first defrost plate (5064) and the second defrost plate (5065) are rotatably connected.

5. A novel cutting gas enhancer vaporizer according to claim 4, characterized in that: The shapes of the first defrost plate (5064) and the second defrost plate (5065) are adapted to the shapes of the vaporization pipe (2) and the heat sink (3), and the first defrost plate (5064) and the second defrost plate (5065) are respectively provided with air storage chambers (5067), and the air storage chamber (5067) is provided with an air outlet (5068) on the side near the heat sink (3).

6. A novel cutting gas enhancer vaporizer according to claim 5, characterized in that: One end of the delivery hose (5063) is connected to the air storage chamber (5067) inside the defrost plate one (5064), the defrost plate one (5064) is connected to the air storage chamber (5067) inside the defrost plate two (5065), and the sealing ring (5069) is fixedly connected to the communication position of the air storage chamber (5067).

7. A novel cutting gas enhancer vaporizer according to claim 6, characterized in that: The air supply pipe (507) is fixedly connected to the top of the top plate (4), and the air supply pipe (507) is connected to the top of each conveying hose (5063). The other end of the air supply pipe (507) is connected to an external drying device.

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