A high frequency inductor winding apparatus

Abstract

The utility model relates to high frequency inductor production equipment technical field, concretely relates to a kind of high frequency inductor winding equipment, including operation platform;Winding assembly, winding assembly is installed in the side of operation platform, winding assembly is used to wind neatly the wire of high frequency inductor;Paint removal component, paint removal component is installed in the side of operation platform, paint removal component is used to paint removal.Compared with prior art, the present application is provided with winding assembly, realizes the automatic winding of wire according to preset path and interval, improves winding precision and consistency, avoids the problem of slack and number of turns error caused by artificial winding;Meanwhile by being provided with paint removal component, realizes the automatic paint removal processing of wire before winding, ensures that paint removal thickness is uniform, improves welding reliability, and paint removal component is matched with paint chip collection structure, avoids pollution operating environment, significantly improves the production efficiency, automation level and product quality stability of high frequency inductor as a whole.

Description

Technical Field

[0001] This utility model relates to the technical field of high-frequency inductor production equipment, and in particular to a high-frequency inductor winding device. Background Technology

[0002] High-frequency inductors, as key components in electronic circuits, are widely used in many fields such as communications, power electronics, and automotive electronics. Their performance directly affects the stability and reliability of the entire electronic system. In the production process of high-frequency inductors, the winding process and the wire stripping process are two crucial steps that play a decisive role in the final performance and product quality of the inductor.

[0003] Currently, the winding process for high-frequency inductors traditionally relies primarily on manual operation. On one hand, due to the inherent randomness and individual differences in manual operation, it's difficult to ensure the wires are wound neatly according to the preset path and spacing. This often results in loose winding, uneven spacing, and errors in the number of turns. These problems directly lead to instability in key parameters of the inductor, such as inductance and quality factor, thus affecting the reliability and consistency of inductor performance. This results in inconsistent product quality across different batches, making it difficult to meet the stringent performance requirements of electronic circuits. On the other hand, manual varnish removal has significant limitations. Because the precision and force of manual operation are difficult to control precisely, it's hard to ensure uniform varnish removal thickness. Removing too little varnish may leave insulating varnish residue, affecting the reliability of soldering or connections, increasing contact resistance, and reducing inductor performance. Removing too much varnish may damage the wire itself, weakening its mechanical strength, or even causing breakage, severely impacting the inductor's lifespan. Utility Model Content

[0004] In view of this, the purpose of this utility model is to propose a high-frequency inductor winding device to solve the problems of low winding accuracy, uneven paint removal and low production efficiency of existing devices.

[0005] To achieve the above objectives, this utility model provides a high-frequency inductor winding device, including: an operating platform;

[0006] A winding assembly is mounted on one side of the operating platform and is used to neatly wind the wires of a high-frequency inductor.

[0007] A paint removal assembly is installed on one side of the operating platform and is used for paint removal.

[0008] Preferably, the winding assembly includes several fixed bases fixedly installed on one side of the operating platform, wherein a winding rod is installed between one group of fixed bases, and a limit sleeve is slidably installed between another group of fixed bases.

[0009] Preferably, a reciprocating lead screw and several sliding rods are installed between a group of fixed bases. A connecting block is slidably installed on the sliding rod. One side of the connecting block is slidably installed on the outer circumference of the reciprocating lead screw, and the other side of the connecting block is fixedly connected to one side of the limiting sleeve.

[0010] Preferably, a limiting plate is fixedly installed inside the limiting sleeve, and a plurality of first soft bristles are installed between the limiting plate and the inner wall of the limiting sleeve.

[0011] Preferably, the paint removal assembly includes a paint removal box installed on one side of the operating platform, a plurality of support plates fixedly installed on one side of the paint removal box, a support arc plate fixedly installed on one side of the support plate, a hydraulic cylinder installed between two of the support arc plates, a pressure plate installed at the output end of the hydraulic cylinder, and a receiving base fixedly installed inside the paint removal box, with the pressure plate abutting against one side of the receiving base.

[0012] Preferably, a partition is fixedly installed on one side of the paint stripping box, which divides the internal space of the paint stripping box into a first chamber and a second chamber. An air inlet is provided on the side wall of the paint stripping box, which is connected to the first chamber. The central axis of the air inlet is inclined to the extension direction of the partition.

[0013] Preferably, fixing blocks are fixedly installed on both symmetrical sides of the paint removal box, a first connecting arm is slidably installed in the fixing block, an installation block is snapped into one side of the first connecting arm, a groove is opened in the installation block, and a plurality of second soft bristles are fixedly installed in the groove.

[0014] Preferably, a second connecting arm is fixedly installed on one side of the first connecting arm, the two second connecting arms are snapped together, and one side of the second connecting arm is adapted to the output end of the hydraulic cylinder.

[0015] Preferably, a collection box is slidably mounted on one side of the paint removal box, and the collection box is disposed in the first chamber.

[0016] The beneficial effects of this utility model are:

[0017] 1. This high-frequency inductor winding equipment, equipped with a winding assembly, can neatly wind the high-frequency inductor wires according to a preset path and spacing through its rotating mechanism. This achieves automated winding, avoiding problems such as loose winding, uneven spacing, and incorrect number of turns caused by manual winding. It effectively improves winding accuracy and consistency, ensuring stable and reliable inductor performance. Simultaneously, in conjunction with a limiting sleeve, limiting plate, and a first soft bristle structure, it provides flexible support and cleaning for the wires, ensuring tight and neat winding while avoiding damage to the wire surface. This improves product quality, reduces the defect rate of subsequent processes, and overall achieves automation, efficiency, and standardization of high-frequency inductor winding, significantly improving production efficiency and ensuring finished product consistency and safety.

[0018] 2. This high-frequency inductor winding equipment, equipped with a varnish removal component, automatically scrapes and removes the surface insulating varnish of the wire before winding, avoiding uneven varnish removal or wire damage caused by manual varnish removal. This ensures uniform varnish removal thickness, improving the reliability of welding or connection. The varnish removal component, driven by a hydraulic cylinder, forms a powerful varnish removal structure with the receiving base, efficiently completing the varnish removal process. Simultaneously, a second soft bristle provides initial cleaning and positioning of the wire. Combined with the airflow from the inclined air inlet, the scraped varnish debris is quickly blown into the first chamber and deposited in a pull-out collection box, achieving centralized collection and convenient cleaning of varnish debris. This prevents varnish debris from contaminating the operating environment, ensuring long-term stable operation of the equipment and significantly improving the efficiency of varnish removal, automation level, product quality consistency, and maintainability.

[0019] 3. This high-frequency inductor winding equipment, by being equipped with a first connecting arm, a mounting block, and a second connecting arm, enables the mounting block to be stably installed and quickly disassembled with the cooperation of the first and second connecting arms. This facilitates the replacement and maintenance of the mounting block and the second soft bristles installed on it, reduces equipment downtime, improves the maintainability and continuity of operation, and ensures that the second soft bristles provide stable and reliable cleaning guidance for the wire, effectively improving the overall efficiency and quality of the paint removal and winding process. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only for this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0022] Figure 2 This utility model Figure 1 Enlarged structural diagram at point A in the middle;

[0023] Figure 3 This is a three-dimensional structural diagram of the paint removal component of this utility model;

[0024] Figure 4 This utility model Figure 3 Enlarged structural diagram at point B;

[0025] Figure 5 This is a schematic diagram of the internal structure of the paint removal component of this utility model.

[0026] The diagram is marked as follows:

[0027] 1. Operating platform; 2. Fixed base; 3. Winding rod; 4. Reciprocating screw; 5. Slide rod; 6. Connecting block; 7. Limiting sleeve; 8. Paint removal box; 9. Limiting plate; 10. First soft bristle; 11. Air inlet; 12. Support plate; 13. Support arc plate; 14. Hydraulic cylinder; 15. Fixing block; 16. First connecting arm; 17. Mounting block; 18. Groove; 19. Second soft bristle; 20. Second connecting arm; 21. Pressure plate; 22. Partition plate; 23. Collection box; 24. Receiving base; 25. First chamber; 26. Second chamber. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments.

[0029] It should be noted that, unless otherwise defined, the technical or scientific terms used in this utility model should have the ordinary meaning understood by one of ordinary skill in the art to which this utility model pertains. The terms "first," "second," and similar terms used in this utility model do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0030] like Figures 1 to 5As shown, the high-frequency inductor winding equipment includes: an operating platform 1; a winding assembly, which is installed on one side of the operating platform 1 and is used to neatly wind the wire of the high-frequency inductor; and a paint removal assembly, which is installed on one side of the operating platform 1 and is used to remove the paint.

[0031] The operating platform 1 serves as the basic support structure. The winding assembly is installed on one side of the operating platform 1. Through its rotation mechanism, it neatly winds the wires of the high-frequency inductor according to a preset path and spacing, ensuring winding accuracy and consistency. The varnish removal assembly is also installed on one side of the operating platform 1. It removes the insulating varnish layer from the surface of the wires through mechanical scraping, preparing for subsequent welding or connection processes. The winding assembly and the varnish removal assembly work together to realize the automated process of winding and removing varnish from high-frequency inductors on the operating platform 1, improving production efficiency and product quality.

[0032] like Figure 1 , Figure 2 As shown, the winding assembly includes several fixed bases 2 fixedly installed on one side of the operating platform 1. A winding rod 3 is installed between one set of fixed bases 2, and a limiting sleeve 7 is slidably installed between another set of fixed bases 2. A reciprocating screw 4 and several sliding rods 5 are installed between one set of fixed bases 2. A connecting block 6 is slidably installed on the sliding rod 5. One side of the connecting block 6 is slidably installed on the outer circumference of the reciprocating screw 4, and the other side of the connecting block 6 is fixedly connected to one side of the limiting sleeve 7. A limiting plate 9 is fixedly installed inside the limiting sleeve 7, and several first soft bristles 10 are installed between the limiting plate 9 and the inner wall of the limiting sleeve 7.

[0033] During the winding process, the winding rod 3 rotates to pull the wire to wind, while the reciprocating motion of the limiting sleeve 7 causes the first soft bristles 10 to brush the surface of the wire evenly along the axial direction, effectively removing residual paint layers and ensuring that the wound wire is clean and free of impurities. At the same time, the limiting structure formed by the limiting plate 9 and the limiting sleeve 7, together with the elastic support of the first soft bristles 10, can not only restrain the radial runout of the wire and ensure tight and neat winding, but also avoid rigid friction damage to the surface of the wire. When the winding reaches the preset number of turns, the drive motor automatically stops, and the wound wire bundle can be removed.

[0034] like Figure 3 , Figure 4 , Figure 5As shown, the paint stripping assembly includes a paint stripping box 8 installed on one side of the operating platform 1. Several support plates 12 are fixedly installed on one side of the paint stripping box 8, and support arc plates 13 are fixedly installed on one side of the support plates 12. A hydraulic cylinder 14 is installed between two support arc plates 13, and a pressure plate 21 is installed at the output end of the hydraulic cylinder 14. A receiving base 24 is fixedly installed inside the paint stripping box 8, and the pressure plate 21 abuts against one side of the receiving base 24. A partition 22 is fixedly installed on one side of the inside of the paint stripping box 8, dividing the internal space of the paint stripping box 8 into a first chamber 25 and a second chamber 26. An air inlet 11 is opened on the side wall of the paint stripping box 8, and the air inlet 11 is connected to the first chamber. The chambers 25 are connected, and the central axis of the air inlet 11 is inclined to the extension direction of the partition 22. Fixing blocks 15 are fixedly installed on both sides of the paint removal box 8. A first connecting arm 16 is slidably installed in the fixing block 15. A mounting block 17 is snapped into one side of the first connecting arm 16. A slot 18 is opened in the mounting block 17. Several second soft bristles 19 are fixedly installed in the slot 18. A second connecting arm 20 is fixedly installed on one side of the first connecting arm 16. The two second connecting arms 20 are snapped together, and one side of them is adapted to the output end of the hydraulic cylinder 14. A collection box 23 is slidably installed on one side of the paint removal box 8. The collection box 23 is set in the first chamber 25.

[0035] When the device is in use, the wire first enters the paint removal assembly through the slot 18. It undergoes initial cleaning and guidance by the second soft bristles 19 to ensure accurate entry into the working area. At this point, the hydraulic cylinder 14 drives the pressure plate 21 to press down rapidly. The special contact surface between the pressure plate 21 and the receiving base 24 forms a powerful paint removal structure. Hard alloy particles or diamond coating embedded on its surface directly scrape away the surface insulating varnish as the wire passes through. During the continuous traction of the wire by the winding assembly, the gap control between the pressure plate 21 and the receiving base 24 ensures uniform paint removal thickness. The high-speed inclined airflow from the air inlet 11 carries the scraped paint chips along the partition 2... The paint dust is blown into the first chamber 25 by the guide. Large paint dust particles are scraped off in flakes by the strong scraping action of the pressure plate 21 and the receiving base 24, while fine paint dust is brushed off by the second soft bristles 19 and carried away by the airflow. All the paint dust is finally deposited in the pull-out collection box 23. The operator can periodically pull out the collection box 23 from the slide rail on the side wall of the paint removal box 8 to conveniently complete the paint dust cleaning work. When it is necessary to replace the mounting block 17 and its second soft bristles 19, the snap-fit ​​joints of the two second connecting arms 20 can be quickly separated, so that the mounting block 17 can slide out smoothly along the slot 18, realizing the quick replacement and maintenance of cleaning parts and significantly improving the sustainable operation capability of the equipment.

[0036] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples; within the framework of the present invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in the details for the sake of brevity.

[0037] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A high frequency inductor winding apparatus, characterized by, include: Operating platform (1); A winding assembly is installed on one side of the operating platform (1) and is used to neatly wind the wires of the high-frequency inductor. A paint removal assembly is installed on one side of the operating platform (1) and is used for paint removal.

2. The high-frequency inductor winding apparatus according to claim 1, characterized by, The winding assembly includes several fixed bases (2) fixedly installed on one side of the operating platform (1), wherein a winding rod (3) is installed between one group of fixed bases (2), and a limit sleeve (7) is slidably installed between another group of fixed bases (2).

3. The high-frequency inductor winding apparatus according to claim 2, characterized by, A reciprocating screw (4) and several slide rods (5) are installed between a set of fixed bases (2). A connecting block (6) is slidably installed on the slide rod (5). One side of the connecting block (6) is slidably installed on the outer circumference of the reciprocating screw (4), and the other side of the connecting block (6) is fixedly connected to one side of the limiting sleeve (7).

4. The high frequency inductor winding apparatus according to claim 3, characterized by, A limiting plate (9) is fixedly installed inside the limiting sleeve (7), and a plurality of first soft bristles (10) are installed between the limiting plate (9) and the inner wall of the limiting sleeve (7).

5. The high-frequency inductor winding device according to claim 4, characterized in that, The paint removal assembly includes a paint removal box (8) installed on one side of the operating platform (1). Several support plates (12) are fixedly installed on one side of the paint removal box (8). A support arc plate (13) is fixedly installed on one side of the support plate (12). A hydraulic cylinder (14) is installed between two support arc plates (13). A pressure plate (21) is installed at the output end of the hydraulic cylinder (14). A receiving base (24) is fixedly installed inside the paint removal box (8). The pressure plate (21) abuts against one side of the receiving base (24).

6. The high frequency inductor winding apparatus according to claim 5, wherein A partition (22) is fixedly installed on one side of the interior of the paint stripping box (8). The partition (22) divides the interior space of the paint stripping box (8) into a first chamber (25) and a second chamber (26). An air inlet (11) is provided on the side wall of the paint stripping box (8). The air inlet (11) is connected to the first chamber (25). The central axis of the air inlet (11) is inclined to the extension direction of the partition (22).

7. The high frequency inductor winding apparatus according to claim 6, characterized by, Fixing blocks (15) are fixedly installed on both sides of the paint removal box (8). A first connecting arm (16) is slidably installed in the fixing block (15). An installation block (17) is snapped into one side of the first connecting arm (16). A groove (18) is opened in the installation block (17). Several second soft bristles (19) are fixedly installed in the groove (18).

8. The high-frequency inductor winding device according to claim 7, characterized in that, A second connecting arm (20) is fixedly installed on one side of the first connecting arm (16), the two second connecting arms (20) are snapped together, and one side of the second connecting arm (20) is adapted to the output end of the hydraulic cylinder (14).

9. The high-frequency inductor winding device according to claim 6, characterized in that, A collection box (23) is slidably installed on one side of the paint removal box (8), and the collection box (23) is disposed in the first chamber (25).

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