A bristle wrapping and bonding mechanism for the production of soft bristle roller brushes

By designing a tufting and bonding mechanism that includes a hydraulic cylinder and a motor drive, the problem of existing technologies being unable to adapt to intermediate rollers of different lengths and diameters is solved, achieving a highly efficient tufting and bonding effect in the production of soft bristle roller brushes.

CN224420388UActive Publication Date: 2026-06-30ZHEJIANG FIKAYA TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202521073418.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-28
Publication Date
2026-06-30
Estimated Expiration
2035-05-28

AI Technical Summary

Technical Problem

The existing bristle-wrapping and bonding mechanisms used in the production of soft-bristle rollers cannot adapt to intermediate rollers of different lengths and diameters, resulting in poor practicality.

Method used

A wool-wrapping and bonding mechanism was designed, comprising a first worktable, a second worktable, a support plate, and a limiting tube. Driven by a hydraulic cylinder and a motor, the distance between the worktables and the position of the limiting tube are adjusted to achieve the limiting and wool-wrapping bonding of intermediate rollers of different lengths and diameters.

Benefits of technology

It achieves effective positioning and bristle adhesion for intermediate rollers of different lengths and diameters, improving the practicality of soft bristle roller brush production.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model belongs to the field of soft-bristle roller brush production technology, specifically relating to a bristle-winding and bonding mechanism for soft-bristle roller brush production. It facilitates the adjustment of the spacing to limit intermediate rollers of different lengths and diameters according to different needs, simplifying the bristle-winding and bonding operation and thus improving practicality. The bristle-winding and bonding mechanism for soft-bristle roller brush production includes a first worktable, a second worktable, a support plate, and a limiting tube. A second worktable is located on one side of the first worktable. Placement platforms A and B are respectively located on the top of the first and second worktables. Support plates are respectively located on both sides of the top of the first and second worktables corresponding to placement platforms A and B. A control panel is located on one side of each support plate. An installation groove is formed in the inner wall of the support plate, and a hydraulic cylinder is installed at the bottom of the installation groove via screws. A limiting tube and a sleeve tube are respectively located on one side of each hydraulic cylinder.
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Description

Technical Field

[0001] This utility model belongs to the field of soft bristle roller brush production technology, specifically relating to a bristle wrapping and bonding mechanism for the production of soft bristle roller brushes. Background Technology

[0002] A soft-bristled roller brush is a cleaning tool commonly used in various cleaning equipment, such as vacuum cleaners and floor scrubbers. The main feature of a soft-bristled roller brush is its soft bristles, which allow it to gently contact various surfaces during the cleaning process, reducing damage to items.

[0003] Existing soft-bristle roller wrapping and bonding mechanisms have a simple structure and are not suitable for wrapping intermediate rollers of different lengths, resulting in poor practicality. Therefore, a new wrapping and bonding mechanism for soft-bristle roller production is proposed. This mechanism allows for the adjustment of the spacing between intermediate rollers of different lengths and diameters to limit their movement according to different needs, facilitating the wrapping and bonding operation and thus improving practicality. Summary of the Invention

[0004] In view of the shortcomings of the above-mentioned background technology, the purpose of this utility model is to provide a bristle wrapping and bonding mechanism for the production of soft bristle rollers, so as to facilitate the adjustment of the spacing to limit intermediate rollers of different lengths and diameters according to different needs, thereby facilitating the bristle wrapping and bonding operation and improving practicality.

[0005] To solve the above-mentioned technical problems, the purpose of this utility model is achieved as follows:

[0006] A bristle-wrapping and bonding mechanism for producing soft bristle roller brushes includes a first workbench, a second workbench, a support plate, and a limiting tube. The second workbench is provided on one side of the first workbench, and a placement platform A and a placement platform B are respectively provided on the top of the first workbench and the second workbench.

[0007] The first and second workbenches are respectively provided with support plates on both sides of the top of the placement platform A and the placement platform B. A control panel is provided on one side of the support plate. An installation groove is opened in the inner wall of the support plate. A hydraulic cylinder is installed in the bottom of the installation groove by screws. A limit tube and a sleeve tube are respectively provided on one side of the hydraulic cylinder.

[0008] Based on the above scheme and as a preferred embodiment of the above scheme: the top inner side of the first workbench is provided with a guide rod, the guide rod passes through the reserved opening on the top inner side of the second workbench, and a bolt is tightened through a reserved threaded hole on one side of the second workbench.

[0009] Based on the above scheme and as a preferred embodiment of the above scheme: a support plate is welded to the top inner side of the placement platform A, an insertion interface is opened on the top inner side of the placement platform B, the support plate passes through the insertion interface, a limiting frame is provided on one side of the top of the placement platform A and the placement platform B respectively, and an anti-slip pad is provided between the corresponding limiting frames on the top of the placement platform A and the support plate.

[0010] Based on the above scheme and as a preferred embodiment of the above scheme: the output end of the control panel and the input end of the hydraulic cylinder are electrically connected by a wire.

[0011] Based on the above scheme and as a preferred embodiment of the above scheme: the bottom drive end of the hydraulic cylinder is equipped with a support block by screws, a motor is provided on one side of the support block, a limiting tube is installed on the inner side of the support block by screws, one end of the limiting tube passes through the sleeve tube, and a fixing bolt passes through the reserved opening on one side of the limiting tube at the position corresponding to the sleeve tube.

[0012] Based on the above scheme and as a preferred embodiment of the above scheme: the limiting tube is located on the top side of the placement platform A and the placement platform B.

[0013] The outstanding and beneficial technical effects of this utility model compared to the prior art are:

[0014] This invention discloses a bristle-wrapping and bonding mechanism for producing soft-bristled roller brushes. Based on the different lengths of the intermediate rollers, the first and second worktables are pulled to adjust the distance between them. Tightening bolts are used to compress and fix the bristles, simultaneously moving a support plate within the insertion interface. The support plate remains essentially parallel to placement platforms A and B. When the bristles are placed on top of platforms A and B, it provides support and load-bearing, preventing the middle portion of the bristles from collapsing and affecting the processing effect. The mechanism also allows for the pulling of the sleeve tube to rotate and fix the bolts, enabling it to fit onto the ends of intermediate rollers of different diameters. A hydraulic cylinder drives the intermediate rollers downwards to approach the surfaces of placement platforms A and B. Simultaneously, a motor drives the limiting tube and sleeve tube to rotate, thereby rotating the intermediate rollers fitted between the two sets of limiting tubes, automatically rolling and bonding the bristles to the outer periphery of the intermediate rollers. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall design of this utility model;

[0016] Figure 2 This is a schematic diagram of the placement platform of this utility model;

[0017] Figure 3 This is a schematic diagram of the limiting tube of this utility model;

[0018] Reference numerals in the attached drawings: 1. First worktable; 2. Second worktable; 3. Guide rod; 4. Tightening bolt; 5. Placement platform A; 6. Placement platform B; 7. Support plate; 8. Insertion interface; 9. Limiting frame; 10. Anti-slip pad; 11. Support plate; 12. Control panel; 13. Mounting slot; 14. Hydraulic cylinder; 15. Support block; 16. Motor; 17. Limiting tube; 18. Socket tube; 19. Fixing bolt. Detailed Implementation

[0019] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0020] To facilitate adjusting the spacing of intermediate rollers of different lengths and diameters according to different needs, and to limit their movement, it is possible to perform wrapping and bonding operations, thereby improving practicality. Figure 1-3 As shown, the present invention provides a soft bristle roller brush production bristle wrapping and bonding mechanism, which includes a first workbench 1, a second workbench 2, a support plate 11 and a limiting tube 17. The second workbench 2 is provided on one side of the first workbench 1, and the top of the first workbench 1 and the second workbench 2 are respectively provided with a placement platform A5 and a placement platform B6.

[0021] The first workbench 1 and the second workbench 2 are respectively provided with support plates 11 on both sides of the top of the placement platform A5 and the placement platform B6. A control panel 12 is provided on one side of the support plate 11. An installation groove 13 is opened in the inner wall of the support plate 11. A hydraulic cylinder 14 is installed in the bottom of the installation groove 13 by screws. A limit tube 17 and a sleeve tube 18 are respectively provided on one side of the hydraulic cylinder 14.

[0022] During use, depending on the different lengths of the intermediate roller, pull the first worktable 1 and the second worktable 2 to adjust the distance between the two sets of worktables, and rotate and tighten the bolt 4 to squeeze and fix it. At the same time, it also drives the support plate 7 to move in the insertion interface 8. The support plate 7 is basically parallel to the placement table A5 and the placement table B6. When the wool strip is placed on the top of the placement table A5 and the placement table B6, it can play a certain supporting and load-bearing role, preventing the middle part of the wool strip from collapsing and affecting the processing effect.

[0023] Then place the intermediate roller between the two sets of limiting tubes 17. The fixing bolt 19 can be rotated by pulling out the sleeve tube 18 to squeeze and fix it. It can be fitted into the two ends of intermediate rollers of different diameters and fixed in the middle.

[0024] The control panel 12 adjusts the two sets of hydraulic cylinders 14 to drive the intermediate roller to move downward and close to the surface of the placement platform A5 and the placement platform B6. At the same time, the motor 16 drives the limit tube 17 and the sleeve tube 18 to rotate, thereby driving the intermediate roller sleeved between the two sets of limit tubes 17 to rotate, and rolling the wool strip to stick to the outer periphery of the intermediate roller.

[0025] To facilitate adjustment of the workbench distance, for example, such as Figure 1 , Figure 2 As shown, the present invention also includes a guide rod 3 provided on the top inner side of the first workbench 1. The guide rod 3 passes through the reserved opening on the top inner side of the second workbench 2. A tightening bolt 4 passes through a reserved threaded hole on one side of the second workbench 2.

[0026] When in use, pull the first workbench 1 and the second workbench 2 to adjust the distance between the two sets of workbench, and rotate and tighten the bolt 4 to compress and fix them.

[0027] For example, such as Figure 1 , Figure 2 As shown, the present invention also includes a support plate 7 welded to the top inner side of the placement platform A5, an insertion interface 8 opened on the top inner side of the placement platform B6, the support plate 7 passing through the insertion interface 8, a limiting frame 9 respectively provided on one side of the top of the placement platform A5 and the placement platform B6, and an anti-slip pad 10 provided between the top of the placement platform A5 and the support plate 7 corresponding to the limiting frame 9.

[0028] When in use, while moving and adjusting the first worktable 1 and the second worktable 2, the support plate 7 is also moved within the insertion interface 8, which supports and bears the strip placed on the placement table A5 and the top of the support plate 7.

[0029] For example, such as Figure 1 , Figure 3 As shown, the present invention also includes an electrical connection between the output end of the control panel 12 and the input end of the hydraulic cylinder 14 via a wire.

[0030] During use, the control panel 12 simultaneously adjusts the lifting and lowering of the hydraulic cylinder 14.

[0031] For example, such as Figure 1 , Figure 3 As shown, the present invention also includes a support block 15 installed at the bottom drive end of the hydraulic cylinder 14 by screws, a motor 16 provided on one side of the support block 15, a limiting tube 17 installed on the inner side of the support block 15 by screws, one end of the limiting tube 17 passing through the sleeve tube 18, and a fixing bolt 19 passing through the reserved opening on one side of the limiting tube 17 corresponding to the position of the sleeve tube 18.

[0032] For example, such as Figure 1 , Figure 2 , Figure 3 As shown, the present invention also includes a limiting tube 17 located on one side of the top of the placement platform A5 and the placement platform B6.

[0033] In use, the motor 16 drives the limiting tube 17 and the sleeve tube 18 to rotate, thereby driving the intermediate roller sleeved between the two sets of limiting tubes 17 to rotate, and rolling the wool strip to stick to the outer periphery of the intermediate roller.

[0034] When this utility model is in use, according to the different lengths of the intermediate roller, the first worktable 1 and the second worktable 2 are pulled to adjust the distance between the two sets of worktables. The bolts 4 are rotated and tightened to squeeze and fix them. At the same time, the support plate 7 is also moved within the insertion interface 8. The support plate 7 is basically parallel to the placement table A5 and the placement table B6. When the wool strip is placed on the top of the placement table A5 and the placement table B6, it can play a certain supporting and load-bearing role, preventing the middle part of the wool strip from collapsing and affecting the processing effect.

[0035] Then place the intermediate roller between the two sets of limiting tubes 17. The fixing bolt 19 can be rotated by pulling out the sleeve tube 18 to squeeze and fix it. It can be fitted into the two ends of intermediate rollers of different diameters and fixed in the middle.

[0036] The control panel 12 adjusts the two sets of hydraulic cylinders 14 to drive the intermediate roller to move downward and close to the surface of the placement platform A5 and the placement platform B6. At the same time, the motor 16 drives the limit tube 17 and the sleeve tube 18 to rotate, thereby driving the intermediate roller sleeved between the two sets of limit tubes 17 to rotate, and rolling the wool strip to stick to the outer periphery of the intermediate roller.

[0037] In the description of this utility model, it should be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used to facilitate the description of this utility model and simplify the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0038] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. In this utility model, unless otherwise expressly specified and limited, the terms "installation," "setting," "connection," "fixing," and "screw-on," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection.

[0039] The above embodiments are merely preferred embodiments of the present utility model and are not intended to limit the scope of protection of the present utility model. Therefore, all equivalent changes made to the structure, shape, and principle of the present utility model should be covered within the scope of protection of the present utility model.

Claims

1. A bristle winding and sticking mechanism for producing a soft-bristle roller brush, characterized by, It includes a first workbench, a second workbench, a support plate and a limiting tube. The second workbench is provided on one side of the first workbench. Placement platform A and placement platform B are respectively provided on the top of the first workbench and the second workbench. The first and second workbenches are respectively provided with support plates on both sides of the top of the placement platform A and the placement platform B. A control panel is provided on one side of the support plate. An installation groove is opened in the inner wall of the support plate. A hydraulic cylinder is installed in the bottom of the installation groove by screws. A limit tube and a sleeve tube are respectively provided on one side of the hydraulic cylinder.

2. The bristle winding and sticking mechanism for producing a soft-bristle roller brush according to claim 1, wherein The first workbench is equipped with guide rods on its inner top side. The guide rods pass through the reserved openings on the inner top side of the second workbench. A bolt is tightened through a reserved threaded hole on one side of the second workbench.

3. The bristle winding and sticking mechanism for producing a soft bristle roll brush according to claim 1, wherein A support plate is welded to the top inner side of the placement platform A, and an insertion interface is opened on the top inner side of the placement platform B. The support plate passes through the insertion interface. A limiting frame is provided on one side of the top of the placement platform A and the placement platform B respectively, and an anti-slip pad is provided between the corresponding limiting frames on the top of the placement platform A and the support plate.

4. The bristle winding and sticking mechanism for producing a soft-bristle roll brush according to claim 1, wherein The output end of the control panel and the input end of the hydraulic cylinder are electrically connected by wires.

5. The bristle winding and sticking mechanism for producing a soft bristle roll brush according to claim 1, wherein The hydraulic cylinder has a support block installed at the bottom drive end by screws. A motor is provided on one side of the support block. A limiting tube is installed on the inside of the support block by screws. One end of the limiting tube passes through the sleeve tube. A fixing bolt passes through the reserved opening on one side of the limiting tube at the position corresponding to the sleeve tube.

6. The bristle winding and sticking mechanism for producing a soft-bristle roll brush according to claim 1, wherein The limiting tube is located on one side of the top of the placement platform A and the placement platform B.