An emulsification and homogenization device for rice protein preparation

Abstract

This utility model discloses an emulsification and homogenization device for rice protein preparation, relating to the field of emulsification and homogenization technology. It includes a base, a movable frame, an emulsification and homogenization tank, and an emulsification and homogenization component. A vertical frame is fixed to the top of the base, and a driving component is installed on the top of the vertical frame. The driving component drives the movable frame and the emulsification and homogenization component to move vertically along the vertical frame. A degassing component is installed on the side of the vertical frame, and the degassing component can rotate around the vertical frame. The degassing component includes a cover plate, the diameter of which is larger than the outer diameter of the emulsification and homogenization tank. This utility model, with its degassing component, allows for the extraction of air from the emulsification and homogenization tank after the rice protein powder has been emulsified and homogenized, promoting the precipitation and discharge of gas from the rice protein emulsion. This device achieves continuous rice protein emulsification and homogenization and degassing, eliminating the need for an additional gas removal process and improving production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of emulsification and homogenization technology, specifically to an emulsification and homogenization device for the preparation of rice protein. Background Technology

[0002] Emulsification and homogenization is a technique frequently used in the food or chemical industry. It is a process of micronizing and homogenizing the dispersions in a suspension system. This process simultaneously reduces the size of the dispersions and improves the uniformity of their distribution.

[0003] Chinese utility model patent, authorized publication number "CN221310480U", discloses an emulsification and homogenization device for rice protein preparation, relating to the field of emulsification and homogenization. This device places a loading barrel on a movable frame, positioned between a fixed seat and an extrusion seat, and in close contact with the fixed seat. By rotating an adjusting screw, the extrusion seat contacts and extrudes the loading barrel. Under the action of the extrusion seat and the fixed seat, the loading barrel is fixed, facilitating its stability during processing. Furthermore, the movement of the extrusion seat allows for the fixing of loading barrels of different sizes.

[0004] The above solution solves the technical problems raised in the background technology. However, in practical applications, the above solution still has certain defects. For example, during the emulsification and homogenization of rice protein powder, outside air is mixed into the emulsion. The gas may form bubbles in the rice protein powder. The presence of bubbles will affect the appearance, taste and flavor of the product. The above solution is not convenient to remove the gas in the rice protein powder emulsion after the emulsification and homogenization is completed. It is necessary to add a gas removal process, which leads to a reduction in production efficiency. Utility Model Content

[0005] The purpose of this invention is to provide an emulsification and homogenization device for rice protein preparation, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an emulsification and homogenization device for rice protein preparation, comprising a base, a movable frame, an emulsification and homogenization tank, and an emulsification and homogenization component. A vertical frame is fixed to the top of the base, and a driving component is provided on the top of the vertical frame. The driving component drives the movable frame and the emulsification and homogenization component to move vertically along the vertical frame.

[0007] A degassing component is provided on the side of the upright frame. The degassing component can rotate around the upright frame. The degassing component includes a cover plate, the diameter of which is larger than the outer diameter of the emulsification homogenizing tank.

[0008] Preferably, a through groove is provided on one side of the base, several support legs are fixed at the bottom of the base, a support seat is placed in the through groove, the emulsification homogenizing bucket is placed on the top of the support seat, and several casters are fixed at the bottom of the support seat.

[0009] Preferably, both sides of the base are provided with slots that communicate with the through groove, and both sides of the support are fixed with several screws that are adapted to the slots.

[0010] Secure the base and support by tightening the nuts.

[0011] Preferably, an annular limiting plate is fixed at the top of the support base, and the emulsification homogenizing tank is placed inside the annular limiting plate.

[0012] Preferably, the degassing assembly further includes two fixed plates, and a movable plate is movably connected between the fixed plates via a connecting shaft;

[0013] A support plate is provided at the top of the cover plate, and multiple insert rods are fixed at the top of the cover plate. The insert rods are movably connected to the support plate, and several springs are fixed between the support plate and the cover plate.

[0014] A hydraulic cylinder is fixed to one side of the movable plate, and the telescopic end of the hydraulic cylinder is fixed to the top of the support plate.

[0015] The cover plate is connected to a first connecting pipe and a second connecting pipe on both sides respectively. A valve is connected to the body of the first connecting pipe, and an air extraction hose is connected to the body of the second connecting pipe. An air extraction pump is connected to the body of the air extraction hose.

[0016] Preferably, an elastic plate made of rubber material is fixed to the bottom end of the cover plate.

[0017] Preferably, both the fixed plate and the movable plate are provided with insertion holes, and positioning pins are inserted into the insertion holes.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] This emulsification and homogenization device for rice protein preparation is equipped with a degassing component. After the rice protein powder is emulsified and homogenized, the degassing component extracts air from the emulsification and homogenization tank, promoting the release and discharge of gas from the rice protein emulsion. This device achieves continuous emulsification and homogenization of rice protein and degassing, eliminating the need for an additional gas removal process and improving production efficiency. Attached Figure Description

[0020] Figure 1 This is the left-side axial view of the present invention;

[0021] Figure 2 This is a right-side axial view of the present invention after the emulsification homogenizing tank has been removed;

[0022] Figure 3 This is a detailed drawing of the degassing component of this utility model.

[0023] In the diagram: 1. Base; 101. Support leg; 2. Support seat; 201. Screw; 202. Fastening nut; 3. Caster wheel; 4. Annular limiting plate; 5. Stand; 6. Moving frame; 7. Drive component; 8. Emulsification homogenizing tank; 9. Degassing component; 901. Fixed plate; 902. Movable plate; 903. Support plate; 904. Cover plate; 905. Insert rod; 906. Spring; 907. Hydraulic cylinder; 908. Suction hose; 909. First connecting pipe; 910. Valve; 911. Elastic plate; 912. Suction pump; 913. Positioning pin; 10. Emulsification homogenizing component. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example 1: As Figures 1-3 As shown, this utility model provides a technical solution: an emulsification and homogenization device for rice protein preparation, including a base 1, a movable frame 6, an emulsification and homogenization tank 8, an emulsification and homogenization component 10, and a controller. A stand 5 is fixed to the top of the base 1, and a driving component 7 is provided on the top of the stand 5. The driving component 7 drives the movable frame 6 and the emulsification and homogenization component 10 to move vertically along the stand 5. When emulsifying and homogenizing rice protein powder, the emulsification and homogenization component 10 moves to a certain distance inside the emulsification and homogenization tank 8. After the emulsification and homogenization is completed, the emulsification and homogenization component 10 moves to the top of the emulsification and homogenization tank 8. In addition, it is known that the driving component 7 is not limited to an electric telescopic rod or a screw structure. The above is the prior art and will not be described in detail in this solution.

[0026] A degassing component 9 is provided on the side of the upright 5, such as... Figure 3As shown, the degassing assembly 9 includes a cover plate 904 and two fixed plates 901 fixed to the side of the stand 5. The diameter of the cover plate 904 is larger than the outer diameter of the emulsification homogenizing tank 8. A movable plate 902 is movably connected between the two fixed plates 901 via a connecting shaft. When emulsifying and homogenizing rice protein powder, the movable plate 902 is located on one side of the stand 5 and forms an angle of 90 degrees with the emulsification homogenizing tank 8. During operation, the device may vibrate. To prevent the movable plate 902 from causing the cover plate 904 to move, insertion holes are provided on both the fixed plates 901 and the movable plate 902. When the angle between the movable plate 902 and the emulsification homogenizing tank 8 is 90 degrees, the positioning pin 913 is inserted into the insertion hole to position the movable plate 902.

[0027] A support plate 903 is provided at the top of the cover plate 904. Multiple insert rods 905 are fixed to the top of the cover plate 904 and are movably inserted into the support plate 903. Several springs 906 are fixed between the support plate 903 and the cover plate 904, and the insert rods 905 are located within the spiral coils of the springs 906. A hydraulic cylinder 907 is fixed to one side of the movable plate 902. The telescopic end of the hydraulic cylinder 907 is fixed to the top of the support plate 903. When the controller controls the hydraulic cylinder 907 to start, it realizes the opening of the cover plate. The cover plate 904 moves up and down. A first connecting pipe 909 and a second connecting pipe are connected to both sides of the cover plate 904 respectively. A valve 910 is connected to the body of the first connecting pipe 909. The valve 910 is preferably a solenoid valve. An air extraction hose 908 is connected to the body of the second connecting pipe. An air extraction pump 912 is connected to the body of the air extraction hose 908. In order to achieve the sealing between the cover plate 904 and the emulsification homogenizing tank 8, an elastic plate 911 made of rubber material is fixed at the bottom of the cover plate 904.

[0028] Example 2: To move the emulsifying homogenizer 8, a through groove is provided on one side of the base 1. Several support legs 101 are fixed at the bottom of the base 1. The support seat 2 is placed in the through groove and the emulsifying homogenizer 8 is placed on the top of the support seat 2. Several casters 3 with anti-braking function are fixed at the bottom of the support seat 2. To place the emulsifying homogenizer 8 in a predetermined position, an annular limiting plate 4 is fixed at the top of the support seat 2. The emulsifying homogenizer 8 is placed inside the annular limiting plate 4. Slots connected to the through groove are provided on both sides of the base 1. Several screws 201 are fixed on both sides of the support seat 2. The screws 201 are adapted to the slots. That is, when the support seat 2 is placed in the through groove, the screws 201 are inserted horizontally into the slots. Finally, the base 1 and the support seat 2 are fixed by the fastening nuts 202 on the screws 201.

[0029] In addition to this solution, in actual operation, the support base 2 is pushed into the through groove, and the base 1 and support base 2 are fixed by the fastening nut 202. The controller starts the drive component 7, causing the emulsifying homogenizer 10 to enter the emulsifying homogenizer 8. After the rice protein powder is emulsified and homogenized, the drive component 7 drives the emulsifying homogenizer 8 to reset. The positioning pin 913 is removed, and the movable plate 902 is rotated until the cover plate 904 is directly above the emulsifying homogenizer 8. The controller then starts the hydraulic cylinder 907, which pushes the support base 10 into place. The support plate 903 moves downward, so that the cover plate 904 tightly covers the emulsification homogenizing tank 8. The elastic plate 911 ensures the airtightness between the two. At this time, the vacuum pump 912 is started, and the gas in the emulsification homogenizing tank 8 is extracted through the vacuum hose 908. After a period of time, the vacuum pump 912 is turned off and the valve 910 is opened to connect the emulsification homogenizing tank 8 with the outside atmosphere, so that the cover plate 904 can be opened. The vacuuming time of the vacuum pump 912 can be determined by the operator through the pressure gauge set on the outside of the emulsification homogenizing tank 8.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended embodiments and their equivalents.

Claims

1. An emulsification and homogenization apparatus for rice protein preparation, comprising a base (1), a movable frame (6), an emulsification and homogenization tank (8), and an emulsification and homogenization component (10), characterized in that: The top of the base (1) is fixed with a stand (5), and the top of the stand (5) is provided with a drive component (7). The drive component (7) drives the moving frame (6) and the emulsifying homogenizer (10) to move vertically along the stand (5). A degassing component (9) is provided on the side of the upright (5). The degassing component (9) can rotate around the upright (5). The degassing component (9) includes a cover plate (904). The diameter of the cover plate (904) is larger than the outer diameter of the emulsification homogenizing tank (8).

2. The emulsification and homogenization apparatus for rice protein preparation according to claim 1, characterized in that: The base (1) has a through groove on one side, and several support legs (101) are fixed at the bottom of the base (1). A support seat (2) is placed in the through groove, and the emulsification homogenizing bucket (8) is placed on the top of the support seat (2). Several casters (3) are fixed at the bottom of the support seat (2).

3. The emulsification and homogenization apparatus for rice protein preparation according to claim 2, characterized in that: The base (1) has slots on both sides that are connected to the through groove, and the support base (2) has several screws (201) fixed on both sides, the screws (201) being adapted to the slots; The base (1) and the support (2) are secured by fastening nuts (202).

4. The emulsification and homogenization apparatus for rice protein preparation according to claim 2, characterized in that: The top of the support base (2) is fixed with an annular limiting plate (4), and the emulsification homogenizing tank (8) is placed inside the annular limiting plate (4).

5. The emulsification and homogenization apparatus for rice protein preparation according to claim 1, characterized in that: The degassing component (9) also includes two fixed plates (901), and a movable plate (902) is movably connected between the fixed plates (901) via a connecting shaft; A support plate (903) is provided at the top of the cover plate (904), and multiple insert rods (905) are fixed at the top of the cover plate (904). The insert rods (905) are movably inserted into the support plate (903), and several springs (906) are fixed between the support plate (903) and the cover plate (904). A hydraulic cylinder (907) is fixed on one side of the movable plate (902), and the telescopic end of the hydraulic cylinder (907) is fixed to the top of the support plate (903); The cover plate (904) is connected to a first connecting pipe (909) and a second connecting pipe on both sides respectively. A valve (910) is connected to the body of the first connecting pipe (909), and a suction hose (908) is connected to the body of the second connecting pipe. A suction pump (912) is connected to the body of the suction hose (908).

6. The emulsification and homogenization apparatus for rice protein preparation according to claim 5, characterized in that: The bottom end of the cover plate (904) is fixed with an elastic plate (911) made of rubber material.

7. The emulsification and homogenization apparatus for rice protein preparation according to claim 5, characterized in that: Both of the fixed plates (901) and the movable plate (902) are provided with insertion holes, and positioning pins (913) are inserted into the insertion holes.

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