A high-efficiency emulsification device for water-soluble fertilizer

Abstract

This utility model belongs to the field of water-soluble fertilizer technology, and in particular, it is a high-efficiency emulsification device for water-soluble fertilizer. It includes a fixed frame with a discharge trough at the top. A feed hopper and a support frame are fixedly installed on the top of the fixed frame. After the drive shaft rotates, it can drive a movable shaft to rotate through the cooperation of bevel gears. The movable shaft can drive a turntable and a control cam to rotate. The centers of the turntable and the control cam are different, and the emulsification reaction tank limits the limiting rotating rod, allowing the control cam to only drive the force-bearing frame and mounting plate to reciprocate linearly after rotation. This causes the limiting rotating rod and stirring blades to rise, moving the raw materials at the bottom of the emulsification reaction tank upwards, preventing fertilizer accumulation at the bottom. A second motor drives the limiting rotating rod and stirring blades to rotate, mixing the fertilizer and resulting in high emulsification reaction efficiency.

Description

Technical Field

[0001] This utility model relates to the field of water-soluble fertilizer technology, and in particular to a high-efficiency emulsification device for water-soluble fertilizer. Background Technology

[0002] Water-soluble fertilizers can contain all the nutrients needed for crop growth, such as N, P, K, Ca, Mg, S, and trace elements. Formulas can be designed specifically to meet the nutritional needs of crops, ensuring that scientific formulations do not lead to fertilizer waste and that their utilization rate is approximately 2-3 times that of conventional compound chemical fertilizers. Secondly, water-soluble fertilizers are fast-acting, allowing growers to quickly see their effects and adjust the formula as needed based on different crop growth stages. Furthermore, the application method of water-soluble fertilizers is very simple; they can be applied along with irrigation water, including sprinkler and drip irrigation, saving water, fertilizer, and labor.

[0003] Existing high-efficiency emulsification devices for water-soluble fertilizers lack effective energy-saving design in their power systems during operation. Components such as motors always operate at a fixed power, consuming a large amount of electrical energy regardless of the intensity of the emulsification task, resulting in serious energy waste and increased production costs. Therefore, we propose a high-efficiency emulsification device for water-soluble fertilizers. Utility Model Content

[0004] The purpose of this invention is to provide a high-efficiency emulsification device for water-soluble fertilizers, which solves the existing problems.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A high-efficiency emulsification device for water-soluble fertilizer includes a fixed frame, a discharge trough at the top of the fixed frame, a feed hopper and a support frame fixedly installed at the top of the fixed frame, a feeding lifting cylinder fixedly installed at the top of the feed hopper, an emulsification reaction tank fixedly installed on one side of the support frame, a limit rotating rod slidably installed at the top of the emulsification reaction tank, a discharge guide frame fixedly installed at the bottom of the emulsification reaction tank, and multiple stirring blades fixedly installed on the outer side of the limit rotating rod.

[0007] As a further improvement to the above solution, a first motor is fixedly installed at the bottom of the fixed frame, a drive shaft is fixedly installed at the output end of the first motor, a conveying auger is fixedly installed on the outside of the drive shaft, a discharge pipe is fixedly installed on the inside of the feeding lifting cylinder, and the output end of the discharge pipe is fixedly installed on the inside of the emulsification reaction tank.

[0008] As a further improvement to the above solution, a support plate is fixedly installed on the top of the feeding lifting cylinder, a movable shaft is rotatably installed on the inner side of the support plate, and bevel gears are fixedly installed on the outer side of the movable shaft and the drive shaft, with two adjacent bevel gears meshing with each other.

[0009] As a further improvement to the above solution, a turntable is fixedly installed on the outer side of one end of the movable shaft, a control cam is fixedly installed on one side of the turntable, and a force-bearing frame is provided on the outer side of the control cam.

[0010] As a further improvement to the above solution, a mounting plate is fixedly installed at the bottom of the force-bearing frame, a second motor is fixedly installed at the top of the mounting plate, and the limiting rotating rod is fixedly installed at the output end of the second motor.

[0011] As a further improvement to the above solution, the material feeding guide frame is tapered, and a solenoid valve is provided at the bottom of the material feeding guide frame.

[0012] As a further improvement to the above solution, a limiting groove is provided on the top of the emulsification reaction tank, the limiting rotating rod is slidably installed on the inner side of the limiting groove, a connecting groove is provided on one side of the force-bearing frame, and the control cam is in contact with the connecting groove.

[0013] As a further improvement to the above solution, a feed trough is provided on one side of the emulsification reaction tank, and the discharge pipe is fixedly installed inside the feed trough.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] (1) The water-soluble fertilizer high-efficiency emulsification device of this utility model can drive the movable shaft to rotate through the cooperation of bevel gears after the drive shaft rotates. The movable shaft can drive the turntable and the control cam to rotate. The centers of the turntable and the control cam are different, and the emulsification reaction tank limits the limit rotation rod. This allows the control cam to drive the force frame and the mounting plate to reciprocate linear motion after rotation. This allows multiple power structures in the device to be driven by a single motor, thereby reducing energy costs and reducing the initial manufacturing costs.

[0016] (2) The present invention provides a water-soluble fertilizer high-efficiency emulsification device, which allows the limiting rotating rod and stirring blade to rise, thereby driving the raw materials at the bottom of the emulsification reaction tank upward, preventing fertilizer from accumulating and settling at the bottom, thus making the emulsification efficiency of the device higher during production. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a three-dimensional structural diagram of a high-efficiency emulsification device for water-soluble fertilizer proposed in this utility model;

[0019] Figure 2 This is a partial three-dimensional structural diagram of a high-efficiency emulsification device for water-soluble fertilizer proposed in this utility model.

[0020] Figure 3 This is a partial three-dimensional structural diagram of a high-efficiency emulsification device for water-soluble fertilizer proposed in this utility model.

[0021] Figure 4 This is a partial three-dimensional structural diagram of a high-efficiency emulsification device for water-soluble fertilizer proposed in this utility model.

[0022] Figure 5 This is a partial three-dimensional structural diagram of a high-efficiency emulsification device for water-soluble fertilizer proposed in this utility model.

[0023] Figure 6 This is a partial three-dimensional structural diagram of a water-soluble fertilizer high-efficiency emulsification device proposed in this utility model.

[0024] In the diagram: 1. Fixed frame; 2. Discharge chute; 3. Feed hopper; 4. Feeding elevator; 5. Support frame; 6. Emulsification reaction tank; 7. Discharge guide frame; 8. Limiting rotating rod; 9. Stirring blade; 10. First motor; 11. Drive shaft; 12. Conveying auger; 13. Discharge pipe; 14. Support plate; 15. Movable shaft; 16. Bevel gear; 17. Turntable; 18. Control cam; 19. Force-bearing frame; 20. Mounting plate; 21. Second motor. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0026] refer to Figure 1-6A high-efficiency emulsification device for water-soluble fertilizer includes a fixed frame 1. A discharge trough 2 is provided on the top of the fixed frame 1. A feeding hopper 3 and a support frame 5 are fixedly installed on the top of the fixed frame 1. A feeding lifting cylinder 4 is fixedly installed on the top of the feeding hopper 3. An emulsification reaction tank 6 is fixedly installed on one side of the support frame 5. A limiting rotating rod 8 is slidably installed on the top of the emulsification reaction tank 6. A discharge guide frame 7 is fixedly installed on the bottom of the emulsification reaction tank 6. Multiple stirring blades 9 are fixedly installed on the outer side of the limiting rotating rod 8. In this embodiment, a first motor 10 is fixedly installed on the bottom of the fixed frame 1, and the output end of the first motor 10 is fixed... A drive shaft 11 is installed, and a conveying auger 12 is fixedly installed on the outside of the drive shaft 11. A discharge pipe 13 is fixedly installed on the inside of the feeding lifting cylinder 4, and the output end of the discharge pipe 13 is fixedly installed on the inside of the emulsification reaction tank 6. The fertilizer to be emulsified is adjusted to the inside of the feeding hopper 3, and the first motor 10 is turned on to drive the drive shaft 11 and the conveying auger 12 to rotate. After the conveying auger 12 rotates, it can lift the fertilizer inside the feeding hopper 3. When the waste is lifted to the top of the discharge pipe 13, it can slide down through the inclined discharge pipe 13 to the inside of the emulsification reaction tank 6.

[0027] In this embodiment, a support plate 14 is fixedly installed on the top of the feeding lifting cylinder 4. A movable shaft 15 is rotatably installed on the inner side of the support plate 14. A bevel gear 16 is fixedly installed on the outer side of the movable shaft 15 and the drive shaft 11, and two adjacent bevel gears 16 mesh with each other. In this embodiment, a turntable 17 is fixedly installed on the outer side of one end of the movable shaft 15. A control cam 18 is fixedly installed on one side of the turntable 17. A force-bearing frame 19 is provided on the outer side of the control cam 18. After the drive shaft 11 rotates, it can drive the movable shaft 15 to rotate through the cooperation of the bevel gear 16. The movable shaft 15 can drive the turntable 17 and the control cam 18 to rotate. The centers of the turntable 17 and the control cam 18 are not the same. The emulsification reaction tank 6 limits the limiting rotating rod 8, so that after the control cam 18 rotates, it can only drive the force-bearing frame 19 and the mounting plate 20 to perform reciprocating linear motion, thereby allowing the limiting rotating rod 8 and the stirring blade 9 to rise. This can drive the raw materials at the bottom of the emulsification reaction tank 6 upward, preventing fertilizer from accumulating and depositing at the bottom.

[0028] In this embodiment, a mounting plate 20 is fixedly installed at the bottom of the force-bearing frame 19, and a second motor 21 is fixedly installed at the top of the mounting plate 20. A limiting rotating rod 8 is fixedly installed at the output end of the second motor 21. Controlling the second motor 21 to drive the limiting rotating rod 8 and the stirring blade 9 to rotate can stir and mix the fertilizer, resulting in a high emulsification reaction efficiency. In this embodiment, the feeding guide frame 7 is conical in shape, and a solenoid valve is provided at the bottom of the feeding guide frame 7. After the reaction is completed, the solenoid valve at the bottom of the feeding guide frame 7 can be opened to allow the fertilizer to be discharged and collected from the discharge trough 2.

[0029] In this embodiment, a limiting groove is provided on the top of the emulsification reaction tank 6, and the limiting rotating rod 8 is slidably installed on the inner side of the limiting groove. A connecting groove is provided on one side of the force-bearing frame 19, and the control cam 18 is in contact with the connecting groove. In this embodiment, a feeding groove is provided on one side of the emulsification reaction tank 6, and the feeding pipe 13 is fixedly installed on the inner side of the feeding groove.

[0030] The implementation principle of the high-efficiency emulsification device for water-soluble fertilizer in this embodiment is as follows: The fertilizer to be emulsified is adjusted to the inside of the feed hopper 3, and the first motor 10 is turned on to drive the drive shaft 11 and the conveying auger 12 to rotate. After the conveying auger 12 rotates, it can lift the fertilizer inside the feed hopper 3. When the waste material is lifted to the top of the discharge pipe 13, it can slide down through the inclined discharge pipe 13 to the inside of the emulsification reaction tank 6. After the drive shaft 11 rotates, it can drive the movable shaft 15 to rotate through the cooperation of the bevel gear 16. The movable shaft 15 can drive the turntable 17 and the control cam 18 to rotate. The centers of the cams 18 are different, and the emulsification reaction tank 6 limits the limiting rotating rod 8, so that after the control cam 18 rotates, it can only drive the force frame 19 and the mounting plate 20 to perform reciprocating linear motion, thereby allowing the limiting rotating rod 8 and the stirring blade 9 to rise, which can drive the raw materials at the bottom of the emulsification reaction tank 6 upward, preventing fertilizer from accumulating and settling at the bottom. The control second motor 21 drives the limiting rotating rod 8 and the stirring blade 9 to rotate, which can stir and mix the fertilizer, making the emulsification reaction more efficient. After the reaction is completed, the solenoid valve at the bottom of the discharge guide frame 7 can be opened, allowing the fertilizer to be discharged and collected from the discharge trough 2.

[0031] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0032] The above provides a detailed description of the high-efficiency emulsification device for water-soluble fertilizers provided by this utility model. Specific embodiments have been used to illustrate the principle and implementation of this utility model. The descriptions of these embodiments are merely for the purpose of helping to understand the method and core idea of ​​this utility model. It should be noted that those skilled in the art can make various improvements and modifications to this utility model without departing from its principles, and these improvements and modifications also fall within the protection scope of the claims of this utility model.

Claims

1. A high-efficiency emulsification device for water-soluble fertilizers, characterized in that, include: A fixed frame (1) is provided with a discharge trough (2) on the top of the fixed frame (1). A feeding hopper (3) and a support frame (5) are fixedly installed on the top of the fixed frame (1). A feeding lifting cylinder (4) is fixedly installed on the top of the feeding hopper (3). An emulsification reaction tank (6) is fixedly installed on one side of the support frame (5). A limiting rotating rod (8) is slidably installed on the top of the emulsification reaction tank (6). A discharge guide frame (7) is fixedly installed on the bottom of the emulsification reaction tank (6). Multiple stirring blades (9) are fixedly installed on the outside of the limiting rotating rod (8).

2. The high-efficiency emulsification device for water-soluble fertilizer according to claim 1, characterized in that, A first motor (10) is fixedly installed at the bottom of the fixed frame (1), a drive shaft (11) is fixedly installed at the output end of the first motor (10), a conveying auger (12) is fixedly installed on the outside of the drive shaft (11), a discharge pipe (13) is fixedly installed on the inside of the feeding lifting cylinder (4), and the output end of the discharge pipe (13) is fixedly installed on the inside of the emulsification reaction tank (6).

3. The high-efficiency emulsification device for water-soluble fertilizer according to claim 1, characterized in that, A support plate (14) is fixedly installed on the top of the feeding lifting cylinder (4). A movable shaft (15) is rotatably installed on the inner side of the support plate (14). A bevel gear (16) is fixedly installed on the outer side of the movable shaft (15) and the drive shaft (11). Two adjacent bevel gears (16) mesh with each other.

4. The high-efficiency emulsification device for water-soluble fertilizer according to claim 3, characterized in that, A turntable (17) is fixedly installed on the outer side of one end of the movable shaft (15), and a control cam (18) is fixedly installed on one side of the turntable (17). A force-bearing frame (19) is provided on the outer side of the control cam (18).

5. The high-efficiency emulsification device for water-soluble fertilizer according to claim 4, characterized in that, The bottom of the force-bearing frame (19) is fixedly installed with an installation plate (20), and the top of the installation plate (20) is fixedly installed with a second motor (21). The limiting rotating rod (8) is fixedly installed at the output end of the second motor (21).

6. The high-efficiency emulsification device for water-soluble fertilizer according to claim 1, characterized in that, The feeding guide frame (7) is tapered, and a solenoid valve is provided at the bottom of the feeding guide frame (7).

7. The high-efficiency emulsification device for water-soluble fertilizer according to claim 4, characterized in that, The top of the emulsification reaction tank (6) is provided with a limiting groove, the limiting rotating rod (8) is slidably installed on the inner side of the limiting groove, the force frame (19) is provided with a connecting groove on one side, and the control cam (18) is in contact with the connecting groove.

8. The high-efficiency emulsification device for water-soluble fertilizer according to claim 2, characterized in that, The emulsification reaction tank (6) has a feed trough on one side, and the discharge pipe (13) is fixedly installed inside the feed trough.

Images