A device for adding alkali to PVB resin powder production solution

By employing multiple drip heads in conjunction with a transmission mechanism in the production of PVB resin powder, the problem of uneven alkali distribution was solved, achieving uniform addition of alkali and improving the production efficiency of PVB resin.

CN224422791UActive Publication Date: 2026-06-30江西天城高新材料有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
江西天城高新材料有限公司
Filing Date
2025-07-31
Publication Date
2026-06-30

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    Figure CN224422791U_ABST
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Abstract

This utility model discloses a liquid alkali addition device for PVB resin powder production, including a reaction tank top cover. A transmission cylinder is disposed at the top of the reaction tank top cover, and multiple transmission frames are disposed at the bottom of the reaction tank top cover. The multiple transmission frames are distributed in a ring with equal spacing about the transmission cylinder. A driven roller is disposed on one side of each transmission frame, and the driven roller is rotatably connected to the transmission frame via a first rotating shaft. A driving roller is disposed on the other side of the transmission frame, and the driving roller is rotatably connected to the transmission frame via a second rotating shaft. The driving roller and the driven roller are connected by a transmission belt. Compared with the prior art, this application abandons the traditional fixed drip head and increases the number of drip heads from a single head to multiple heads. These multiple drip heads can reciprocate linearly along the transmission frames, thus expanding the range of alkali addition and improving the mixing efficiency of the alkali and raw materials, thereby increasing the processing efficiency of PVB resin.
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Description

Technical Field

[0001] This utility model relates to the field of PVB resin production technology, and in particular to a liquid alkali addition device for PVB resin powder production. Background Technology

[0002] PVB resin is a thermoplastic polymer material produced by the condensation reaction of polyvinyl alcohol (PVA) and butyraldehyde. PVB resins come in various forms, among which PVB resin powder possesses excellent adhesion, film-forming properties, and flexibility, and is widely used in coatings, inks, ceramic decals, adhesives, 3D printing, and other fields. The preparation of PVB resin powder requires the continuous addition of alkali solution to adjust the pH value of the reaction solution. Existing alkali solution addition equipment typically has only one fixed drip head, resulting in a higher alkali concentration below the drip head than at other locations, leading to uneven alkali distribution. This hinders the adjustment of the reaction solution's pH value and reduces the PVB resin production efficiency. Utility Model Content

[0003] The purpose of this utility model is to provide a liquid alkali addition device for PVB resin powder production in order to solve the above-mentioned problems.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A liquid alkali addition device for PVB resin powder production includes a reaction tank top cover, a transmission cylinder at the top of the reaction tank top cover, and multiple transmission frames at the bottom of the reaction tank top cover. The multiple transmission frames are distributed in a ring with equal spacing about the transmission cylinder. A driven roller is provided on one side of each transmission frame and is rotatably connected to the transmission frame via a first rotating shaft. A driving roller is provided on the other side of the transmission frame and is rotatably connected to the transmission frame via a second rotating shaft. The driving roller and the driven roller are connected by a transmission belt. A conveyor plate is provided on the transmission belt, and a dripping head is provided on the conveyor plate. A transmission mechanism for controlling the rotation of the driving roller is provided inside the transmission cylinder, and a liquid delivery assembly is provided on the reaction tank top cover.

[0006] Preferably, the infusion assembly includes a storage cylinder disposed on the top of the reaction vessel top cover, a shelf disposed on the top of the transmission cylinder, an annular infusion rod disposed on the shelf, a water pump disposed inside the storage cylinder, an infusion tube disposed between the water pump and the annular infusion rod, and an infusion hose disposed between the drip head and the annular infusion rod.

[0007] Preferably, the transmission mechanism includes a transmission column, a plurality of transmission gear plates are evenly distributed on the side of the transmission column, a third rotating shaft is rotatably connected to the inner side of the transmission frame, a second gear is provided on the third rotating shaft, a first gear is provided on the second rotating shaft, a third gear is provided on the third rotating shaft, and the transmission frame is fixedly connected to the transmission cylinder through a positioning plate.

[0008] Preferably, the second gear and the first gear are meshed together, the transmission gear plate and the third gear are in one-to-one correspondence, and the third gear and the transmission gear plate are meshed together.

[0009] Preferably, a lifting rod is provided at the top of the transmission column, the lifting rod passes through the top of the transmission cylinder, the lifting rod and the top of the transmission cylinder are slidably connected, a lifting plate is provided at the top of the lifting rod, a support plate is provided on the top cover of the reaction tank, a drive motor is provided on the side of the support plate, and a transmission disc is provided at the output end of the drive motor.

[0010] Preferably, the lifting plate has a limit rod on its side, one end of the limit rod has a transmission plate, the transmission plate has a transmission rod on its side, the transmission rod has a slotted hole, the transmission plate has an adjusting rod, the adjusting rod and the slotted hole are slidably connected, the support plate has a fourth rotating shaft on its side, the fourth rotating shaft is rotatably connected to one end of the transmission rod, the other end of the transmission rod has a fifth rotating shaft, the fifth rotating shaft is rotatably connected to the transmission plate.

[0011] Preferably, the transmission frame has a groove on its side, and the transport plate has a slider on its side, with the slider and the groove being slidably connected.

[0012] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:

[0013] Compared with the prior art, this application abandons the traditional fixed drip head and increases the number of drip heads from a single one to multiple drip heads. These multiple drip heads can reciprocate linearly along the transmission frame, which expands the range of alkali addition and improves the mixing efficiency of alkali and raw materials, thereby improving the processing efficiency of PVB resin. Attached Figure Description

[0014] Figure 1 A top view of the liquid alkali addition device according to an embodiment of the present invention is shown;

[0015] Figure 2 A bottom view of the liquid alkali adding device according to an embodiment of the present invention is shown;

[0016] Figure 3A schematic diagram of a shelf structure according to an embodiment of the present invention is shown;

[0017] Figure 4 A schematic diagram of the support plate structure provided according to an embodiment of the present utility model is shown;

[0018] Figure 5 A schematic diagram of the transmission frame structure provided according to an embodiment of the present utility model is shown;

[0019] Figure 6 A schematic diagram of the transmission gear plate structure provided according to an embodiment of the present utility model is shown;

[0020] Figure 7 A schematic diagram of a transmission disc structure according to an embodiment of the present invention is shown.

[0021] Legend:

[0022] 1. Reactor top cover; 2. Transmission cylinder; 3. Storage plate; 4. Annular infusion rod; 5. Storage cylinder; 6. Water pump; 7. Infusion pipe; 8. Infusion hose; 9. Transmission frame; 10. Driven roller; 11. Drive roller; 12. First rotating shaft; 13. Second rotating shaft; 14. First gear; 15. Transmission belt; 16. Transport plate; 17. Drop head; 18. Slide chute; 19. Sliding block; 20. Second gear; 21. Third gear; 22. Positioning plate; 23. Transmission column; 24. Transmission gear plate; 25. Lifting rod; 26. Lifting plate; 27. Limiting rod; 28. Transmission plate; 29. ​​Transmission rod; 30. Fifth rotating shaft; 31. Strip hole; 32. Support plate; 33. Drive motor; 34. Transmission disc; 35. Adjusting rod; 36. Third rotating shaft; 37. Fourth rotating shaft. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-7 This utility model provides a technical solution:

[0025] A liquid alkali addition device for PVB resin powder production includes a reaction tank top cover 1, a transmission cylinder 2 at the top of the reaction tank top cover 1, and multiple transmission frames 9 at the bottom of the reaction tank top cover 1. The multiple transmission frames 9 are distributed in a ring with equal spacing about the transmission cylinder 2. A driven roller 10 is provided on one side of the transmission frame 9. The driven roller 10 is rotatably connected to the transmission frame 9 through a first rotating shaft 12. A drive roller 11 is provided on the other side of the transmission frame 9. The drive roller 11 is rotatably connected to the transmission frame 9 through a second rotating shaft 13. The drive roller 11 and the driven roller 10 are connected by a transmission belt 15. A transport plate 16 is provided on the transmission belt 15. A drip head 17 is provided on the transport plate 16. A transmission mechanism for controlling the rotation of the drive roller 11 is provided inside the transmission cylinder 2. A liquid delivery assembly is provided on the reaction tank top cover 1. A chute 18 is provided on the side of the transmission frame 9. A slider 19 is provided on the side of the transport plate 16. The slider 19 and the chute 18 are slidably connected.

[0026] Specifically, such as Figure 1 , Figure 3 and Figure 5 As shown, the infusion assembly includes a storage cylinder 5 located on the top of the reaction vessel top cover 1, a storage plate 3 located on the top of the transmission cylinder 2, an annular infusion rod 4 located on the storage plate 3, a water pump 6 located inside the storage cylinder 5, an infusion tube 7 located between the water pump 6 and the annular infusion rod 4, and an infusion hose 8 located between the drip head 17 and the annular infusion rod 4.

[0027] Specifically, such as Figure 6 and Figure 7 As shown, the transmission mechanism includes a transmission column 23, with multiple transmission gear plates 24 evenly distributed on the side of the transmission column 23. A third rotating shaft 36 is rotatably connected to the inner side of the transmission frame 9. A second gear 20 is provided on the third rotating shaft 36, a first gear 14 is provided on the second rotating shaft 13, and a third gear 21 is provided on the third rotating shaft 36. The transmission frame 9 is fixedly connected to the transmission cylinder 2 through a positioning plate 22. The second gear 20 and the first gear 14 are meshed together. The transmission gear plates 24 and the third gear 21 correspond one-to-one, and the third gear 21 is meshed with the transmission gear plates 24.

[0028] Specifically, such as Figure 1 , Figure 6 and Figure 7As shown, a lifting rod 25 is provided at the top of the transmission column 23, and the lifting rod 25 passes through the top of the transmission cylinder 2. The lifting rod 25 and the top of the transmission cylinder 2 are slidably connected. A lifting plate 26 is provided at the top of the lifting rod 25. A support plate 32 is provided on the top cover 1 of the reaction tank. A drive motor 33 is provided on the side of the support plate 32. A transmission disc 34 is provided at the output end of the drive motor 33. A limit rod 27 is provided on the side of the lifting plate 26. A transmission plate 28 is provided at one end of the limit rod 27. A transmission rod 29 is provided on the side of the transmission disc 34. A strip hole 31 is opened on the transmission rod 29. An adjusting rod 35 is provided on the transmission disc 34. The adjusting rod 35 and the strip hole 31 are slidably connected. A fourth rotating shaft 37 is provided on the side of the support plate 32. The fourth rotating shaft 37 is rotatably connected to one end of the transmission rod 29. A fifth rotating shaft 30 is provided at the other end of the transmission rod 29. The fifth rotating shaft 30 is rotatably connected to the transmission plate 28.

[0029] In summary, the PVB resin powder production liquid alkali addition device provided in this embodiment operates as follows: During operation, the drive motor 33 drives the transmission disc 34 to rotate. The transmission disc 34, through the adjusting rod 35, drives the transmission rod 29 to swing back and forth along the fourth rotating shaft 37. The other end of the transmission rod 29 drives the lifting rod 25 to perform reciprocating linear motion. The lifting rod 25, through the transmission column 23, drives the transmission gear plate 24 to perform reciprocating linear motion. The transmission gear plate 24 drives the third gear 21 to rotate, the third gear 21 drives the second gear 20 to rotate, the second gear 20 drives the first gear 14 to rotate, and the first gear 14 drives the drive roller 11 to rotate. Furthermore, the transmission belt 15 drives the dripping head 17 to perform reciprocating linear motion inside the transmission frame 9. The dripping head 17 expands the liquid alkali addition range, thus improving the production efficiency of PVB resin powder.

[0030] The above description of the embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A liquid alkali addition device for PVB resin powder production, comprising a reaction tank top cover (1), characterized in that, A transmission cylinder (2) is provided on the top of the reaction tank top cover (1), and multiple transmission frames (9) are provided on the bottom of the reaction tank top cover (1). The multiple transmission frames (9) are distributed in a ring with equal spacing about the transmission cylinder (2). A driven roller (10) is provided on one side of the transmission frame (9). The driven roller (10) is rotatably connected to the transmission frame (9) through a first rotating shaft (12). A driving roller (11) is provided on the other side of the transmission frame (9). The driving roller (11) is rotatably connected to the transmission frame (9) through a second rotating shaft (13). The driving roller (11) and the driven roller (10) are connected by a transmission belt (15). A transport plate (16) is provided on the transmission belt (15). A drip head (17) is provided on the transport plate (16). A transmission mechanism for controlling the rotation of the driving roller (11) is provided inside the transmission cylinder (2). An infusion assembly is provided on the reaction tank top cover (1).

2. The alkali addition device for PVB resin powder production according to claim 1, characterized in that, The infusion assembly includes a storage cylinder (5) located on the top of the reaction vessel top cover (1), a storage plate (3) located on the top of the transmission cylinder (2), an annular infusion rod (4) located on the storage plate (3), a water pump (6) located inside the storage cylinder (5), an infusion tube (7) located between the water pump (6) and the annular infusion rod (4), and an infusion hose (8) located between the drip head (17) and the annular infusion rod (4).

3. The alkali addition device for PVB resin powder production according to claim 2, characterized in that, The transmission mechanism includes a transmission column (23), and multiple transmission gear plates (24) are evenly distributed on the side of the transmission column (23). A third rotating shaft (36) is rotatably connected to the inner side of the transmission frame (9). A second gear (20) is provided on the third rotating shaft (36). A first gear (14) is provided on the second rotating shaft (13). A third gear (21) is provided on the third rotating shaft (36). The transmission frame (9) is fixedly connected to the transmission cylinder (2) through a positioning plate (22).

4. The alkali addition device for PVB resin powder production according to claim 3, characterized in that, The second gear (20) meshes with the first gear (14), and the transmission gear plate (24) and the third gear (21) correspond one-to-one. The third gear (21) meshes with the transmission gear plate (24).

5. The alkali addition device for PVB resin powder production according to claim 4, characterized in that, A lifting rod (25) is provided at the top of the transmission column (23). The lifting rod (25) passes through the top of the transmission cylinder (2). The lifting rod (25) and the top of the transmission cylinder (2) are slidably connected. A lifting plate (26) is provided at the top of the lifting rod (25). A support plate (32) is provided on the top cover (1) of the reaction tank. A drive motor (33) is provided on the side of the support plate (32). A transmission disc (34) is provided at the output end of the drive motor (33).

6. The alkali addition device for PVB resin powder production according to claim 5, characterized in that, The lifting plate (26) is provided with a limit rod (27) on its side. One end of the limit rod (27) is provided with a transmission plate (28). The transmission disc (34) is provided with a transmission rod (29) on its side. The transmission rod (29) is provided with a strip hole (31). The transmission disc (34) is provided with an adjusting rod (35). The adjusting rod (35) and the strip hole (31) are slidably connected. The support plate (32) is provided with a fourth rotating shaft (37) on its side. The fourth rotating shaft (37) is rotatably connected to one end of the transmission rod (29). The other end of the transmission rod (29) is provided with a fifth rotating shaft (30). The fifth rotating shaft (30) and the transmission plate (28) are rotatably connected.

7. The alkali addition device for PVB resin powder production according to claim 1, characterized in that, The transmission frame (9) has a sliding groove (18) on its side, and the transport plate (16) has a slider (19) on its side. The slider (19) and the sliding groove (18) are slidably connected.