A collagen reaction vessel that facilitates observation of the reaction

Abstract

This invention provides a collagen reaction vessel for easy observation of the reaction process, comprising a shell, an inner reactor body installed inside the shell, a transparent observation window mounted on the outer surface of the shell, and a high-definition camera mounted on the inner wall of the shell. The reactor body is made of quartz glass, and a ring-shaped cold light tube is mounted on the outer surface of the shell. The outer surface of the transparent observation window is coated with a nano-level anti-fog coating. The nano-level anti-fog coating on the outer surface of the transparent observation window effectively prevents fogging caused by temperature and humidity changes during the reaction, ensuring clear observation at all times and allowing operators to clearly capture details of the reaction process. The high-definition camera mounted on the inner wall of the shell breaks through the limitations of traditional single-view observation and eliminates blind spots; the reactor body, made of quartz glass, has excellent light transmittance, which, combined with the high-definition camera, enables comprehensive monitoring of the overall reaction process within the reactor.

Description

Technical Field

[0001] This utility model relates to the field of reaction vessel technology, specifically to a collagen reaction vessel that facilitates observation of the reaction. Background Technology

[0002] In the production and preparation of collagen, the reaction vessel is the core equipment, and its performance directly affects product quality and production efficiency. During the enzymatic hydrolysis process, it is necessary to observe the state of the tissue and the hydrolysate to help determine the degree of hydrolysis. In the adsorption and filtration process, it is necessary to observe the degree of solution separation to further improve the yield.

[0003] Existing collagen reaction vessels have many limitations in observing the reaction process. Traditional reaction vessels are usually only equipped with ordinary observation windows, which have limited transparency and are prone to fogging due to temperature and humidity changes during the reaction, resulting in blurred observation and difficulty in clearly capturing detailed changes in the reaction process. This affects the operator's accurate judgment of the reaction status and may delay the timing of adjusting the reaction conditions, thus affecting the quality and yield of collagen.

[0004] Furthermore, traditional reaction vessels offer a limited viewing angle, requiring operators to observe from a specific point, creating blind spots and making it difficult to fully grasp the overall reaction situation within the vessel. Simultaneously, poor internal lighting conditions, with insufficient or uneven light distribution, further reduce the effectiveness of observation, making it difficult to detect subtle changes during the reaction process. These issues urgently necessitate improvements to existing collagen reaction vessels to meet the demand for clear and comprehensive observation of the reaction process during production.

[0005] Therefore, it is necessary to provide a collagen reaction vessel that facilitates observation of the reaction to solve the above-mentioned technical problems. Utility Model Content

[0006] (a) Technical problems to be solved

[0007] To address the shortcomings of existing technologies, this invention provides a collagen reaction vessel that facilitates observation of the reaction, thus resolving the problems mentioned in the background section.

[0008] (II) Technical Solution

[0009] The specific technical solution adopted in this utility model is as follows:

[0010] A collagen reaction vessel designed for easy observation of the reaction process includes a shell serving as the external frame, with the main body of the reaction vessel housed within, forming a space to contain the reactants. A transparent observation window is installed on the outer surface of the shell, allowing operators to directly observe the interior of the main body of the reaction vessel. A high-definition camera is installed on the inner wall of the shell, providing omnidirectional imaging of the reaction vessel's interior. The main body of the reaction vessel is made of quartz glass, offering excellent light transmittance, which, combined with the high-definition camera, enables comprehensive observation. Annular cold light tubes are installed on the outer surface of the shell, symmetrically distributed on both sides of the transparent observation window, providing illumination for the interior of the reaction vessel. The outer surface of the transparent observation window is coated with a nano-level anti-fog coating to ensure clear observation. These components, through their specific installation positions on the shell, work together to achieve clear observation of the reaction process, enhancing the overall observation effect.

[0011] Preferably, the reactor body is spirally fitted with a sealing cap at its top to achieve a tight connection and ensure that the reaction takes place in a sealed environment. A drive motor is installed at the top of the sealing cap, and the drive motor is electrically connected to an external power source via a power cord to obtain power. The output end of the drive motor passes through the surface of the sealing cap and is connected to a stirring assembly, which consists of a main shaft and a stirring rod. When the drive motor is running, it drives the stirring assembly to rotate, and the stirring rod agitates the reactants inside the reactor body, promoting the full reaction of collagen. The sealing cap serves to fix the drive motor and prevent leakage of reactants.

[0012] Preferably, the top surface of the shell has an inspection port, and a cover plate is fitted onto the inspection port. The cover plate can be opened and closed for opening the inspection port during equipment maintenance. The cover plate has a clearance hole on its surface, the inner diameter of which is equal to the outer diameter of the bottleneck of the reactor body. During maintenance, the clearance hole leaves space at the bottleneck of the reactor body for easy operation, while the fit between the cover plate and the inspection port ensures the sealing during normal reaction.

[0013] Preferably, multiple support feet are installed at the bottom of the shell, and the multiple support feet are evenly distributed on the bottom surface of the shell to provide stable support for the entire reactor and keep the reactor stable during operation.

[0014] Preferably, the controller mounted on the outer surface of the housing is used to control equipment components such as the drive motor and the annular electroluminescent tube. The operator adjusts the equipment operating parameters through the controller to ensure that the collagen reaction takes place under optimal conditions. The controller is connected to each controlled component through a circuit to realize signal transmission and control functions.

[0015] Compared with related technologies, the collagen reaction vessel provided by this utility model, which facilitates the observation of the reaction, has the following beneficial effects:

[0016] (1) This utility model provides clear, fog-proof observation: The outer side of the transparent observation window is coated with a nano-level anti-fog coating, which can effectively prevent fogging caused by temperature and humidity changes during the reaction process, ensuring clear observation at all times and enabling operators to clearly capture details of the reaction process at any time. Comprehensive, blind-spot-free observation: A high-definition camera is installed on the inner wall of the shell, breaking the limitations of the traditional single observation perspective and eliminating blind spots; the main body of the reactor is made of quartz glass with excellent light transmittance, which, together with the high-definition camera, enables a comprehensive grasp of the overall reaction situation inside the reactor. High-quality lighting assistance: The annular cold light tube installed on the outer surface of the shell provides sufficient and evenly distributed light to the inside of the reactor, avoiding the problem of subtle changes being difficult to detect due to insufficient or uneven light, greatly improving the observation effect and helping operators accurately judge the reaction status. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 A schematic diagram of the structure of a collagen reaction vessel that facilitates observation of the reaction, provided by this utility model;

[0019] Figure 2 A schematic diagram of a transparent observation window structure for a collagen reaction vessel that facilitates observation of the reaction, provided by this utility model;

[0020] Figure 3 A schematic diagram of the cover plate structure of a collagen reaction vessel that facilitates observation of the reaction, provided by this utility model;

[0021] Figure 4 A schematic diagram of the nanoscale anti-fog coating structure of a collagen reaction vessel that facilitates observation of the reaction, provided by this utility model.

[0022] The attached figures are labeled as follows:

[0023] Numbering on the map:

[0024] 1. Shell; 2. Transparent observation window; 3. High-definition camera; 4. Annular cold light tube; 5. Sealing cover; 6. Drive motor; 7. Power cord; 8. Controller; 9. Reactor body; 10. Stirring assembly; 11. Support feet; 12. Inspection port; 13. Cover plate; 14. Clearance hole; 15. Nanoscale anti-fog coating. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be described in detail below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other implementation methods obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0026] In the description of this application, it should be understood that the terms "upper", "lower", "inner", "outer", "top", "bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0027] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, "multiple" or "several" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0028] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0029] Example 1

[0030] refer to Figure 1-4A collagen reaction vessel designed for easy observation of the reaction includes a shell 1, which serves as the basic frame of the entire reaction vessel. The reaction vessel body 9 is installed internally via welding or bolts, ensuring its stability and ability to withstand internal reaction pressure. A transparent observation window 2 is embedded in the outer surface of the shell 1 and secured with sealing strips and screws. This ensures a tight fit between the observation window and the shell 1, preventing external impurities from entering and maintaining a stable viewing angle. After installation, the outer surface of the transparent observation window 2 is coated with a nano-level anti-fog coating 15 using a spraying or coating process, effectively preventing fogging caused by temperature and humidity changes during the reaction and ensuring consistently clear observation. A mounting bracket is pre-installed on the inner wall of the shell 1, and a high-definition camera 3 is fixed to the bracket with screws. The camera's mounting angle is precisely designed to cover all areas inside the reaction vessel body 9, breaking the limitations of a single traditional viewing angle and eliminating blind spots. The reaction vessel body 9 is made of quartz glass, providing excellent light transmittance and enabling comprehensive observation in conjunction with the high-definition camera 3. The outer surface of the housing 1 is fitted with an annular cold light tube 4 by clips or screws, which is symmetrically distributed on both sides of the transparent observation window 2. Before installation, a circuit channel is reserved on the housing 1 to facilitate the connection of the cold light tube to the power line 7, providing sufficient and evenly distributed light to the inside of the reactor, avoiding the problem of subtle changes being difficult to detect due to insufficient or uneven light, and greatly improving the observation effect.

[0031] Example 2

[0032] refer to Figure 1-4 The reactor body 9 has an external thread at its top, and the sealing cover 5 has an internal thread on its inner side. The two are tightly connected by a spiral fit. A sealing gasket is usually added at the threaded connection to further enhance the sealing effect. A drive motor 6 is bolted to the top of the sealing cover 5. The drive motor 6 is electrically connected to an external power source via a power cable 7. The output shaft of the drive motor 6 is connected to the sealing cover 5 by a sealed bearing to ensure that the output end of the drive motor 6 can smoothly pass through the surface of the sealing cover 5 without affecting the sealing performance. The output end of the drive motor 6 is connected to a stirring assembly 10 through a coupling. The stirring assembly 10 consists of a main shaft and a stirring rod. The stirring rod is welded to the main shaft or connected by a key. When the drive motor 6 is running, it drives the stirring assembly 10 to rotate, and the stirring rod stirs the reactants in the reactor body 9, promoting the full reaction of collagen. The sealing cover 5 serves to fix the drive motor 6 and prevent the leakage of reactants.

[0033] Example 3

[0034] See Figure 1-4The top surface of the shell 1 is machined to have an inspection port 12. The edge of the inspection port 12 is designed with steps or grooves. A cover plate 13 is fitted onto the inspection port 12. The edge of the cover plate 13 is provided with corresponding protrusions or buckles, and it is installed on the inspection port 12 by snap-fit ​​or embedded engagement. When the equipment malfunctions or needs cleaning, the cover plate 13 can be opened to inspect and repair the reactor body 9 and its internal components through the inspection port 12.

[0035] Example 4

[0036] refer to Figure 1-4 The cover plate 13 has a clearance hole 14 on its surface. The clearance hole 14 is formed directly during the processing of the cover plate 13. Its inner diameter is equal to the outer diameter of the bottleneck of the reactor body 9. During maintenance, the clearance hole 14 will not obstruct the bottleneck of the reactor body 9, making operation convenient. During normal reaction, the tight fit between the cover plate 13 and the maintenance port 12 ensures the sealing of the shell 1 and maintains the stability of the reaction environment.

[0037] Example 5

[0038] refer to Figure 1-4 Two annular cold light tubes 4 are installed by clips or screws and are symmetrically installed on both sides of the transparent observation window 2. This symmetrical installation method can provide more uniform lighting inside the reactor and ensure that subtle changes in the reaction process can be clearly presented.

[0039] Example 6

[0040] refer to Figure 1-4 The bottom end of the shell 1 is pre-machined with mounting holes. The top of the support leg 11 is provided with threaded post or flange. Multiple support legs 11 are fixed to the bottom surface of the shell 1 by bolts. The multiple support legs 11 are evenly distributed. During installation, first determine the installation position of the support legs 11 to ensure that they are evenly distributed. Then, align the threaded post or flange of the support leg 11 with the mounting hole and tighten the bolts to ensure that the support leg 11 is firmly connected to the shell 1, providing stable support for the entire reactor and avoiding shaking or tilting of the equipment due to unstable center of gravity, which would affect the reaction and equipment safety.

[0041] Example 7

[0042] refer to Figure 1-4The outer surface of the housing 1 has a pre-drilled mounting groove. The controller 8 is fixed in the mounting groove with screws. The mounting groove also has a wiring interface for connecting the controller 8 to the drive motor 6, the annular fluorescent tube 4, and other controlled components. Before installing the controller 8, the wiring of each controlled component is connected to the wiring interface, and then the controller 8 is fixed in the mounting groove. The controller 8, as the control center of the equipment, adjusts parameters such as the speed of the drive motor 6, the on / off state of the annular fluorescent tube 4, and its brightness through its connection with the wiring of each controlled component. The operator sets the reaction conditions through the controller 8, and the controller 8 controls the operation of each component according to the set parameters, ensuring the collagen reaction in the reactor is carried out under optimal conditions. This achieves precise control of the reaction process, improving product quality and production efficiency.

[0043] The control circuit of controller 8 can be implemented by simple programming by those skilled in the art. It is common knowledge in the field. It is only used and not modified. Therefore, the control method and circuit connection will not be described in detail.

[0044] The working principle of the collagen reaction vessel provided by this utility model, which facilitates observation of the reaction, is as follows:

[0045] When using this collagen reaction vessel, which facilitates observation of the reaction, first add the reactants into the vessel through the bottleneck of the main body 9, then tighten the sealing cap 5 to ensure the reaction proceeds in a sealed environment. Start the drive motor 6; after the motor is connected to an external power source via the power cord 7, it begins to run. Its output drives the main shaft of the stirring assembly 10 to rotate, and the stirring rod on the main shaft stirs the reactants, promoting a uniform and thorough collagen reaction.

[0046] During the reaction, operators can observe the interior of the reactor body 9 through the transparent observation window 2 on the outer surface of the shell 1. Because the transparent observation window 2 is coated with a nano-level anti-fog coating 15, it will not fog up due to temperature and humidity changes caused by the reaction, maintaining a clear view at all times. Simultaneously, a high-definition camera 3 installed on the inner wall of the shell 1 captures real-time images of the reactor interior and transmits them to an external display device (such as a display screen connected to the controller 8). Even if the operator is not at a specific angle from the observation window, they can still gain a comprehensive understanding of the reaction process through the display device, eliminating blind spots.

[0047] In addition, the annular cold light tubes 4 installed on both sides of the transparent observation window 2 on the outer surface of the shell 1 provide stable and uniform lighting for the interior of the reactor, ensuring that even subtle changes during the reaction process can be clearly observed. If any abnormalities occur during the reaction or if equipment maintenance is required, the operator can open the cover plate 13 of the inspection port 12 on the top surface of the shell 1 to inspect and repair the equipment through the inspection port 12; the clearance hole 14 on the surface of the cover plate 13 ensures that the bottleneck of the reactor body 9 is not obstructed during maintenance, facilitating operation.

[0048] Throughout the reaction process, the operator can also control the equipment through the controller 8 installed on the outer surface of the housing 1, such as adjusting the speed of the drive motor 6 and switching the annular electroluminescent tube 4, to ensure that the collagen reaction takes place under optimal conditions, thereby improving product quality and production efficiency.

Claims

1. A collagen reaction vessel that facilitates observation of a reaction, comprising a housing (1), characterized in that, The reactor body (9) is installed inside the shell (1). A transparent observation window (2) is installed on the outer surface of the shell (1). A high-definition camera (3) is installed on the inner wall of the shell (1). The reactor body (9) is made of quartz glass. A ring-shaped cold light tube (4) is installed on the outer surface of the shell (1). The outer surface of the transparent observation window (2) is coated with a nano-level anti-fog coating (15).

2. The collagen reactor of claim 1, wherein, The reactor body (9) is spirally fitted with a sealing cover (5) at the top. A drive motor (6) is installed at the top of the sealing cover (5). The drive motor (6) is electrically connected to an external power source through a power line (7). The output end of the drive motor (6) passes through the surface of the sealing cover (5) and is connected to a stirring assembly (10). The stirring assembly (10) consists of a main shaft and a stirring rod.

3. The collagen reaction vessel for easy observation of the reaction according to claim 1, characterized in that, The top surface of the housing (1) is provided with an inspection port (12), and a cover plate (13) is adapted to be installed on the inspection port (12).

4. The collagen reaction vessel for easy observation of the reaction according to claim 3, characterized in that, The cover plate (13) has a clearance hole (14) on its surface. The inner diameter of the clearance hole (14) is equal to the outer diameter of the bottleneck of the reactor body (9).

5. The collagen reaction vessel for easy observation of the reaction according to claim 1, characterized in that, Two annular cold light tubes (4) are installed and symmetrically installed on both sides of the transparent observation window (2).

6. The collagen reaction vessel for easy observation of the reaction according to claim 1, characterized in that, The bottom end of the housing (1) is equipped with a support foot (11), and multiple support feet (11) are installed, and the multiple support feet (11) are distributed at equal distances on the bottom surface of the housing (1).

7. A collagen reaction vessel for easy observation of the reaction according to claim 1, characterized in that, The controller (8) is mounted on the outer surface of the housing (1).

Images