A device for automatic classification and iron removal during the crushing of crystalline materials

By designing an automatic graded iron removal device, the problems of environmental pollution and powder removal during the pickling process of crystalline materials were solved, achieving efficient pickling and convenient cleaning, and improving pickling efficiency and environmental friendliness.

CN224423677UActive Publication Date: 2026-06-30SICHUAN HUASHUHANG NEW MATERIALS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SICHUAN HUASHUHANG NEW MATERIALS CO LTD
Filing Date
2025-05-09
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

The existing pickling process for crystalline materials is prone to causing environmental pollution, and the powdery waste material after pickling is difficult to remove, making it inconvenient to clean the pickling tank.

Method used

An automatic graded iron removal device was designed, comprising a housing, a sealing frame, an acid pickling hopper, a stirring device, and a drainage system. The device prevents acid volatilization through a sealing structure, improves pickling efficiency through a stirring rod, and achieves complete discharge and filtration of the acid solution through a drainage pipe and a filter column.

Benefits of technology

It effectively prevents environmental pollution during the pickling process, improves pickling efficiency, facilitates the removal and cleaning of powder materials, and simplifies the maintenance process of the pickling tank.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224423677U_ABST
    Figure CN224423677U_ABST
Patent Text Reader

Abstract

An automatic grading and iron removal device for crystalline material crushing includes a housing with a support at the lower end. A sealing frame is located at the lower interior of the housing, with a conical inner wall and a smaller lower end. A drain pipe is located at the lower end of the housing. The housing is used to store an acidic solution. An acid washing hopper is placed inside the housing to hold the powdered material. Multiple perforations are formed on the outer periphery of the acid washing hopper. A lower sealing frame is located on the lower wall of the acid washing hopper, with a smaller lower end on its outer wall, and its outer periphery is tightly fitted against the inner wall of the sealing frame. During acid washing, the combination of the lower sealing frame and the sealing frame allows the acidic solution to remain within the housing, facilitating the acid washing operation. After acid washing is complete, the acid washing hopper can be lifted for easy removal of the powdered material. A pair of top covers are provided at the top of the housing to prevent acid evaporation and environmental pollution during the acid washing process.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of alloy processing technology, and in particular to a device for automatic grading and iron removal during the crushing process of crystal materials. Background Technology

[0002] In the preparation of crystalline materials, to reduce the impact of alloys formed by iron, chromium, and aluminum on the quality of the crystalline materials, they are often first crushed and then acid-washed to remove the alloys and other substances that react with the acid. Acid washing can reduce the amount of iron oxide and other substances contained in the crystalline materials. The acid used in acid washing is 5% sulfuric acid or hydrochloric acid. Currently, acid washing is carried out in an acid washing tank. This method of acid washing causes some acid to be discharged due to water vapor generated during the process, thus polluting the environment. Furthermore, the powdery waste crystalline material after acid washing is inconvenient to remove, with most of the waste crystalline material powder settling to the bottom of the acid washing tank, making subsequent cleaning of the acid washing tank difficult. Utility Model Content

[0003] This invention provides an automatic grading and iron removal device for the crushing process of crystal materials, which solves the shortcomings of the prior art, solves the problem of environmental pollution caused by pickling, and facilitates the removal of powder after pickling, and has strong practicality.

[0004] In order to achieve the purpose of this utility model, the following technology is proposed to be adopted:

[0005] An automatic grading and iron removal device for crystalline material crushing includes a housing with a support at the lower end. A sealing frame is located at the lower interior of the housing, with a conical inner wall and a smaller lower end. A drain pipe is located at the lower end of the housing. The housing is used to store an acidic solution. An acid washing hopper is placed inside the housing to hold the powdered material. Multiple perforations are formed on the outer periphery of the acid washing hopper. A lower sealing frame is located on the lower wall of the acid washing hopper, with a smaller lower end on its outer wall, and its outer periphery is tightly fitted against the inner wall of the sealing frame. During acid washing, the combination of the lower sealing frame and the sealing frame allows the acidic solution to remain within the housing, facilitating the acid washing operation. After acid washing is complete, the acid washing hopper can be lifted for easy removal of the powdered material. A pair of top covers are provided at the top of the housing to prevent acid evaporation and environmental pollution during the acid washing process.

[0006] The upper two side walls of the box are respectively provided with outward guide rods, and each outward guide rod is fitted with a movable side plate. The upper end of the movable side plate is provided with a retaining plate, and the inner end of the retaining plate is provided with a retaining groove. The inner end of the retaining plate is provided with a middle plate, and a motor is installed on the middle plate. The output shaft of the motor is provided with a stirring rod, and the lower end of the stirring rod is provided with a stirring blade. The stirring of the stirring blade can make the powder and acidic solution come into full contact, thereby improving the pickling efficiency and pickling effect.

[0007] Furthermore, a conical hopper is provided at the lower end of the box, with the lower end of the conical hopper being the smaller end. A drain pipe is located at the lower end of the conical hopper, which facilitates the complete discharge of acidic solutions.

[0008] Furthermore, a baffle is provided at the lower end of the drain pipe, and an outlet pipe is provided on the baffle. An on / off valve is provided on the outlet pipe to facilitate the discharge of the acid solution.

[0009] Furthermore, a filter column is installed in the drain pipe to filter the acid solution.

[0010] Furthermore, to facilitate the removal and transfer of the pickling tank, multiple lifting lugs are provided on the pickling tank.

[0011] Furthermore, to ensure the airtightness of the cover after it is closed, a pair of L-shaped plates are provided at the top of the box, and the cover passes through the L-shaped plates.

[0012] Furthermore, to facilitate the closing and closing of the top cover, a pull ring is provided on the outer end of the top cover.

[0013] Furthermore, in order to improve the positioning effect of the middle plate, limiting blocks are provided on the upper and lower walls of the middle plate, and a concave groove is opened on the inner end of the plate, through which the limiting blocks pass.

[0014] Furthermore, in order to facilitate quick positioning of the middle plate via the clamping plate, an outer plate is provided at the outer end of the extended guide rod, and an inner top rotating plate is rotatably provided on the outer plate. The inner end of the inner top rotating plate acts on the outer wall of the movable side plate.

[0015] The advantages of the above technical solution are:

[0016] The automatic grading and iron removal device for crystal material crushing of this utility model facilitates the pickling of powder, and improves the pickling efficiency by stirring during the pickling process. It also facilitates the transfer of powder and reduces environmental pollution during the pickling process. Attached Figure Description

[0017] To make the objectives, technical solutions, and advantages of this utility model clearer, the following will provide a further detailed description of this utility model in conjunction with the accompanying drawings.

[0018] Figure 1 A three-dimensional structure of one embodiment is shown. Figure 1 .

[0019] Figure 2 A three-dimensional structure of one embodiment is shown. Figure 2 .

[0020] Figure 3 A three-dimensional structure of one embodiment is shown. Figure 3 . Detailed Implementation

[0021] like Figures 1-3 As shown, an automatic grading and iron removal device for crystal material crushing includes a housing 2, a support 1 installed at the lower end of the housing 2, a sealing frame 20 at the lower end of the interior of the housing 2, the inner wall of the sealing frame 20 having a conical structure and the lower end of the sealing frame 20 being the smaller end, a drain pipe 25 at the lower end of the housing 2, a conical hopper 24 at the lower end of the housing 2, the lower end of the conical hopper 24 being the smaller end, the drain pipe 25 located at the lower end of the conical hopper 24, a baffle 26 at the lower end of the drain pipe 25, an outlet pipe 27 on the baffle 26, an on / off valve on the outlet pipe 27, and a filter column inside the drain pipe 25.

[0022] The pickling bucket 4 is placed inside the box 2. The pickling bucket 4 is provided with multiple lifting ears 40. Multiple leakage holes are opened on the outer periphery of the pickling bucket 4. A sealing lower frame 41 is provided on the lower wall of the pickling bucket 4. The lower end of the outer wall of the sealing lower frame 41 is the small end, and the outer periphery of the sealing lower frame 41 is in close contact with the inner wall of the sealing frame 20.

[0023] The upper end of the box 2 is provided with a pair of top covers 22 and a pair of L-shaped plates 21. The top covers 22 are inserted into the L-shaped plates 21, and the outer end of the top covers 22 is provided with a pull ring 23.

[0024] Extended guide rods 3 are respectively provided on the upper two side walls of the box body 2. A movable side plate 32 is fitted on each of the extended guide rods 3. A retaining plate 33 is provided on the upper end of the movable side plate 32. A retaining groove is opened on the inner end of the retaining plate 33. A middle plate 34 passes through the inner end of the retaining plate 33. Limiting blocks 36 are provided on the upper and lower walls of the middle plate 34. A concave groove is opened on the inner end of the retaining plate 33. The limiting blocks 36 pass through the concave groove. A motor 35 is installed on the middle plate 34. A stirring rod is provided on the output shaft of the motor 35. A stirring blade is provided at the lower end of the stirring rod. An outer plate 30 is provided on the outer end of the extended guide rod 3. An inner top rotating plate 31 is rotatably provided on the outer plate 30. The inner end of the inner top rotating plate 31 acts on the outer wall of the movable side plate 32.

[0025] In this embodiment, the pulverized powder is loaded into the pickling hopper 4 during operation.

[0026] Next, attach the lifting lug 40 on the pickling tank 4 to the hook at the lower end of the traction rope of the vehicle.

[0027] Then start the crane and use the crane to transfer the pickling bucket 4 to the upper part of the box 2 and place it inside the box 2. When placing it, the outer periphery of the sealing lower frame 41 needs to be tightly attached to the inner wall of the sealing frame 20.

[0028] Next, push the top cover 22 inward so that it closes the top end of the box 2.

[0029] Before closing, the lower end of the stirring rod is inserted into the powder, and the middle plate 34 is limited by the clamping plate 33. After the limit is reached, the clamping plate 33 is quickly limited by the inner top rotating plate 31.

[0030] Then, inject acid solution into tank 2. Start motor 35, which drives the stirring rod to perform acid washing until the acid washing is completed.

[0031] After pickling is completed, the air inside the chamber 2 is replaced by a ventilation and air purification system to prevent the volatilized acid from polluting the environment. Then, the top cover 22 is opened, and the pickling tank 4 is lifted a certain distance by a crane. While lifting, the opening and closing valve is opened to allow the acid solution inside the chamber 2 to be discharged through the outlet pipe 27. Then, the pickling tank 4 is removed by draining until the acid solution is completely drained. Of course, the motor 35 and other components need to be removed from the chamber 2 before the transfer.

[0032] The above description is merely a preferred embodiment of this utility model and is not intended to limit the scope of this utility model. Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations of this utility model fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A device for automatic classification and iron removal during the crushing of crystalline materials, characterized in that, Includes a box body (2), a bracket (1) is installed at the lower end of the box body (2), a sealing frame (20) is provided at the lower end of the interior of the box body (2), the inner wall of the sealing frame (20) is conical, and the lower end of the sealing frame (20) is the small end. A drain pipe (25) is provided at the lower end of the box body (2). The pickling bucket (4) is placed inside the box (2). Multiple holes are opened on the outer periphery of the pickling bucket (4). A sealing lower frame (41) is provided on the lower wall of the pickling bucket (4). The lower end of the outer wall of the sealing lower frame (41) is the small end, and the outer periphery of the sealing lower frame (41) is in close contact with the inner wall of the sealing frame (20). The upper end of the box (2) is provided with a pair of top covers (22); The upper two side walls of the box (2) are respectively provided with extended guide rods (3), and each extended guide rod (3) is fitted with a movable side plate (32). The upper end of the movable side plate (32) is provided with a clamping plate (33). The inner end of the clamping plate (33) is provided with a slot. The inner end of the clamping plate (33) is provided with a middle plate (34). A motor (35) is installed on the middle plate (34). A stirring rod is provided on the output shaft of the motor (35). A stirring blade is provided at the lower end of the stirring rod.

2. The apparatus for automatic classification and iron removal during the crushing of crystalline materials according to claim 1, characterized in that, The lower end of the box (2) is provided with a conical hopper (24), the lower end of the conical hopper (24) is the small end, and the drain pipe (25) is located at the lower end of the conical hopper (24).

3. The apparatus for automatic classification and iron removal during the crushing of crystalline materials according to claim 1, characterized in that, The lower end of the drain pipe (25) is provided with a baffle (26), the baffle (26) is provided with an outlet pipe (27), and the outlet pipe (27) is provided with an opening and closing valve.

4. The apparatus for automatic classification and iron removal during the crushing of crystalline materials according to claim 1, characterized in that, A filter column is installed inside the drain pipe (25).

5. The apparatus for automatic classification and iron removal during the crushing of crystalline materials according to claim 1, characterized in that, The pickling tank (4) is provided with multiple lifting lugs (40).

6. The apparatus for automatic classification and iron removal during the crushing of crystalline materials according to claim 1, characterized in that, The upper end of the box (2) is provided with a pair of L-shaped plates (21), and the cover (22) passes through the L-shaped plates (21).

7. The apparatus for automatic classification and iron removal during the crushing of crystalline materials according to claim 1, characterized in that, The outer end of the top cover (22) is provided with a pull ring (23).

8. The apparatus for automatic classification and iron removal during the crushing of crystalline materials according to claim 1, characterized in that, Limiting blocks (36) are provided on the upper and lower walls of the middle plate (34), and a concave groove is provided on the inner end of the card plate (33), and the limiting blocks (36) pass through the concave groove.

9. The apparatus for automatic classification and iron removal during the crushing of crystalline materials according to claim 1, characterized in that, An outer plate (30) is provided on the outer end of the extended guide rod (3), and an inner top rotating plate (31) is rotatably provided on the outer plate (30). The inner end of the inner top rotating plate (31) acts on the outer wall of the movable side plate (32).