An anti-explosion sheet processing device with shaping and ultrasonic cleaning functions
By designing a processing device for explosion-proof sheets with shaping and ultrasonic cleaning functions, the problem of burrs on the surface of explosion-proof sheets was solved, automated processing was achieved, and efficiency and product quality were improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN ZHONGFUCHENG AUTOMATION EQUIPMENT TECHNOLOGY CO LTD
- Filing Date
- 2025-05-30
- Publication Date
- 2026-06-30
AI Technical Summary
Existing explosion-proof sheets have a large number of burrs on their surface after welding, resulting in a poor user experience.
An explosion-proof sheet processing device with shaping and ultrasonic cleaning functions was designed, including a cover plate feeding assembly, a lower plastic feeding device, an ultrasonic cleaner and a discharge device. The device achieves automated shaping and cleaning and removes burrs through a robotic arm and a CCD detection device.
This improved the processing efficiency of explosion-proof sheets, ensured product quality, and enhanced the user experience.
Smart Images

Figure CN224423858U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field, and in particular to a device for processing explosion-proof sheets with shaping and ultrasonic cleaning functions. Background Technology
[0002] A rupture disc, also known as a bursting disc or explosion-proof membrane, is a safety pressure relief device. It typically consists of a rupture disc and a cover plate. The rupture disc is the primary pressure relief element, generally made of a thin metal or non-metal sheet, such as stainless steel, nickel alloy, or graphite. It ruptures under a predetermined pressure, rapidly releasing the pressure within the equipment. The cover plate secures the rupture disc, ensuring its stability during normal operation and allowing for proper disposal of fragments after rupture.
[0003] In existing technologies, after the explosion-proof sheet is welded, its surface has a large number of burrs, resulting in a poor user experience. Utility Model Content
[0004] The purpose of this invention is to provide a processing device for explosion-proof sheets with shaping and ultrasonic cleaning functions, so as to solve the problem of a large number of burrs in existing explosion-proof sheets.
[0005] This utility model provides a device for processing explosion-proof sheets with shaping and ultrasonic cleaning functions, including a worktable, an ultrasonic disk located in the middle of the worktable, a lower plastic feeding device located on one side of the ultrasonic disk, a lower plastic feeding disk located on one side of the lower plastic feeding device, a cover plate feeding assembly located on the other side of the ultrasonic disk, an ultrasonic cleaner located on one side of the ultrasonic disk, and a discharge device located on one side of the ultrasonic disk.
[0006] The aforementioned explosion-proof sheet processing device with shaping and ultrasonic cleaning functions transports the cover plate to one side of the cover plate robot arm via the cover plate feeding assembly. The cover plate robot arm then fixes the cover plate onto the ultrasonic disc. The lower plastic feeding device then fixes the lower plastic onto the cover plate. Finally, the ultrasonic cleaning machine performs ultrasonic cleaning on the assembled product, thereby automatically cleaning the burrs from the product and improving processing efficiency.
[0007] Furthermore, the cover plate feeding assembly includes a cover plate feeding robot, a cover plate shaping machine, a CCD detection device, and a cover plate loading robot, which is located on one side of the ultrasonic disk.
[0008] Furthermore, the lower plastic feed disc is provided with multiple lower plastic spring clips.
[0009] Furthermore, the lower plastic feeding device includes a lower plastic feeding robot and a lower plastic feeding disc robot.
[0010] Furthermore, the discharge device includes a discharge robot, a discharge tilting mechanism located on one side of the discharge robot, and a discharge production line located on one side of the discharge tilting mechanism.
[0011] Furthermore, the cover plate shaping machine includes a frame and a pressing machine mounted on the frame. Attached Figure Description
[0012] Figure 1 This is a top view of the explosion-proof sheet processing device with shaping and ultrasonic cleaning functions in the first embodiment of this utility model;
[0013] Figure 2 for Figure 1 A schematic diagram of the cover plate shaping machine in the explosion-proof sheet processing device with shaping and ultrasonic cleaning functions.
[0014] Explanation of key component symbols:
[0015] workbench 10 Cover plate feeding assembly 50 Ultrasonic cleaning machine 60 Ultrasonic disk 20 Cover plate feeding robot 51 Discharge device 70 Lower plastic feeding device 30 Cover plate shaping machine 52 unloading robot 71 Plastic feeding robot 31 frame 521 Discharge tilting mechanism 72 Plastic feeding robot 32 Down press 522 Discharge production line 73 Lower plastic feed disc 40 CCD detection device 53 Lower plastic magazine 41 Cover plate loading robot 54
[0016] The following detailed description, in conjunction with the accompanying drawings, will further illustrate this utility model. Detailed Implementation
[0017] To facilitate understanding of this utility model, a more comprehensive description will be given below with reference to the accompanying drawings. Several embodiments of this utility model are shown in the drawings. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of this utility model will be more thorough and complete.
[0018] It should be noted that when a component is said to be "fixed to" another component, it can be directly on the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.
[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0020] Please see Figure 1This utility model provides an explosion-proof sheet processing device with shaping and ultrasonic cleaning functions, including a worktable 10, an ultrasonic disc 20 disposed in the middle of the worktable 10, a lower plastic feeding device 30 disposed on one side of the ultrasonic disc 20, a lower plastic feeding disc 40 disposed on one side of the lower plastic feeding device 30, a cover plate feeding assembly 50 disposed on the other side of the ultrasonic disc 20, an ultrasonic cleaner 60 disposed on one side of the ultrasonic disc 20, and a discharge device 70 disposed on one side of the ultrasonic disc 20.
[0021] The aforementioned explosion-proof sheet processing device with shaping and ultrasonic cleaning functions uses a cover plate feeding assembly 50 to transport the cover plate to one side of the cover plate robot arm. The cover plate robot arm then fixes the cover plate onto the ultrasonic disc 20. The lower plastic feeding device 30 then fixes the lower plastic on the lower plastic feeding disc 40 onto the cover plate. Finally, the ultrasonic cleaning machine 60 performs ultrasonic cleaning on the assembled product, achieving automatic cleaning of the product's burrs and improving processing efficiency.
[0022] In one embodiment of this utility model, the cover plate feeding assembly 50 includes a cover plate feeding robot 51, a cover plate shaping machine 52, a CCD detection device 53, and a cover plate loading robot 54, which is located on one side of the ultrasonic disk 20. During processing, the cover plate feeding robot 51 transports the cover plate to the cover plate shaping machine 52, which performs preliminary shaping on the cover plate to ensure that the flatness and other properties of the cover plate meet the processing requirements. Then, the CCD detection device 53 detects the shaped cover plate to ensure its quality. Finally, the cover plate loading robot 54 fixes the qualified cover plate onto the ultrasonic disk 20.
[0023] In one embodiment of this utility model, the lower plastic feed disc 40 is provided with a plurality of lower plastic spring clips 41 for storing lower plastic. The plurality of lower plastic spring clips 41 can store a large amount of lower plastic raw material, facilitating retrieval by the lower plastic feeding device and improving the continuity and efficiency of feeding.
[0024] In one embodiment of the present invention, the lower plastic feeding device 30 includes a lower plastic feeding robot 31 and a lower plastic feeding disc robot 32. In use, the lower plastic is taken out of the lower plastic magazine 41 by the lower plastic feeding robot 31 and loaded into the ultrasonic disc 20 by the lower plastic feeding disc robot 32.
[0025] In one embodiment of this utility model, the discharging device 70 includes a discharging robot 71, a discharging flipping mechanism 72 disposed on one side of the discharging robot 71, and a discharging conveyor line 73 disposed on one side of the discharging flipping mechanism 72. The discharging robot 71 removes the processed and cleaned product from the ultrasonic disc 20 and transfers it to the discharging flipping mechanism 72. The discharging flipping mechanism 72 performs operations such as flipping and adjusting the direction of the product, and finally places the product on the discharging conveyor line 73 to realize automated product discharging.
[0026] In one embodiment of this utility model, please refer to Figure 2 The cover plate shaping machine 52 includes a frame 521 and a pressing machine 522 mounted on the frame 521. The pressing machine 522 can press and shape the cover plate.
[0027] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.
Claims
1. A device for processing explosion-proof sheets with shaping and ultrasonic cleaning functions, characterized in that, The device includes a worktable, an ultrasonic disc located in the middle of the worktable, a lower plastic feeding device located on one side of the ultrasonic disc, a lower plastic feeding disc located on one side of the lower plastic feeding device, a cover plate feeding assembly located on the other side of the ultrasonic disc, an ultrasonic cleaner located on one side of the ultrasonic disc, and a discharge device located on one side of the ultrasonic disc.
2. The device for processing the anti-explosion sheet with the functions of shaping and ultrasonic cleaning according to claim 1, characterized in that, The cover plate feeding assembly includes a cover plate feeding robot, a cover plate shaping machine, a CCD detection device, and a cover plate loading robot, which is located on one side of the ultrasonic disk.
3. The device for processing the anti-explosion sheet with the functions of shaping and ultrasonic cleaning according to claim 1, characterized in that, The lower plastic feed disc is equipped with multiple lower plastic clips.
4. The device for processing the anti-explosion sheet with the functions of shaping and ultrasonic cleaning according to claim 1, characterized in that, The lower plastic feeding device includes a lower plastic feeding robot and a lower plastic feeding disc robot.
5. The device for processing the anti-explosion sheet with the functions of shaping and ultrasonic cleaning according to claim 1, characterized in that, The discharge device includes a discharge robot, a discharge flipping mechanism located on one side of the discharge robot, and a discharge production line located on one side of the discharge flipping mechanism.
6. The device for processing the anti-explosion sheet with the functions of shaping and ultrasonic cleaning according to claim 2, characterized in that, The cover plate shaping machine includes a frame and a pressing machine mounted on the frame.