A wire rotary polishing device

By using a motor-driven synchronous belt transmission system and nozzle cleaning technology, the problem of uneven grinding caused by debris during wire grinding is solved, improving product quality and grinding wheel life, and simplifying the cleaning process.

CN224425089UActive Publication Date: 2026-06-30TAICANG FENGJIN METAL PRODUCTS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TAICANG FENGJIN METAL PRODUCTS CO LTD
Filing Date
2025-06-30
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

In existing wire polishing devices, rubber debris falls or adheres to the surface of the polishing wheel during the polishing process, resulting in uneven polishing, affecting product quality and accelerating the wear of the polishing wheel.

Method used

A wire rotary polishing device was designed. The device uses a synchronous belt transmission system driven by a motor to drive the piston to reciprocate inside the sleeve. Gas is sprayed out through the nozzle to clean the debris from the outer wall of the polishing wheel. The debris is collected in a collection drawer to ensure uniform pressure distribution on the polishing wheel.

Benefits of technology

It effectively cleans debris from the outer wall of the grinding wheel, improves the grinding precision of the wire surface, extends the service life of the grinding wheel, simplifies the cleaning process, and reduces the workload.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a wire rotary polishing device, relating to the field of wire processing technology. It includes a workbench body, a support frame fixedly mounted on the upper surface of the workbench body, a clamping component on one side of the support frame, and a mounting frame fixedly mounted on the top of the inner cavity of the support frame. A polishing wheel is rotatably connected to the inner side of the mounting frame, and a motor for driving the polishing wheel to rotate is fixedly mounted on one side of the mounting frame. This utility model, through the linkage of the motor and synchronous belt, achieves the function of generating gas through the reciprocating motion of a piston within a sleeve and spraying it out through a nozzle. The structure is ingeniously designed with good coordination between components. Simultaneously, the nozzle is positioned appropriately to accurately clean rubber debris adhering to the outer wall of the polishing wheel, ensuring uniform pressure distribution on the outer wall of the polishing wheel, improving the polishing precision of the wire surface, and thus enhancing product quality. It also effectively cleans debris from the outer wall of the polishing wheel, extending its service life.
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Description

Technical Field

[0001] This utility model relates to the field of wire processing technology, specifically a wire rotary grinding device. Background Technology

[0002] Wire rod is the smallest type of hot-rolled steel with the smallest cross-sectional dimensions. In my country, hot-rolled round steel in coils with diameters ranging from 5 to 9 mm in eight different specifications is generally called wire rod. Because wire rod is delivered in coils, it is also called wire rod. The concept of wire rod is slightly different in foreign countries than in my country. In addition to the circular cross-section, there are other shapes. Its diameter varies depending on the demand and production technology level. According to the different rolling mills, it can be divided into high-speed wire rod (high wire) and ordinary wire rod (ordinary wire).

[0003] An existing patent (authorization announcement number: CN217344744U) discloses a wire grinding device. When grinding wire, the handle is turned according to the size of the wire, so that the screw drives the moving plate to move, thereby changing the distance between the support column and the grinding wheel. The wire passes between two symmetrically arranged first clamping members, passes through the clearance hole between two symmetrically arranged second clamping members, then passes between the grinding wheel and the support column, and finally exits the mounting box through another clearance hole.

[0004] However, the above-mentioned technical solutions still have certain drawbacks. The above-mentioned device grinds the surface of the wire with a grinding wheel. During the grinding process, some rubber debris is generated on the surface of the wire. Most of it falls onto the surface of the workbench and needs to be cleaned by the staff. A small portion of it adheres to the surface of the grinding wheel, thereby changing the contact state between the grinding wheel and the surface of the wire. On the one hand, the debris will cause uneven distribution of the grinding pressure of the grinding wheel on the wire, resulting in a decrease in the grinding accuracy of the wire surface, and the occurrence of local over-grinding or under-grinding, which affects the product quality. On the other hand, as the grinding wheel continues to rotate, the debris will gradually embed into the surface of the grinding wheel, causing accelerated wear of the grinding wheel, reducing the service life of the grinding wheel, and increasing the equipment maintenance cost. Therefore, a wire rotary grinding device is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a wire rotary polishing device to solve the problems in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A wire rotary polishing device includes a workbench body, a support frame fixedly mounted on the upper surface of the workbench body, a clamping assembly on one side of the support frame, a mounting frame fixedly mounted on the top of the inner cavity of the support frame, a polishing wheel rotatably connected to the inner side of the mounting frame, a motor for driving the polishing wheel to rotate fixedly mounted on one side of the mounting frame, an adjustment assembly on one side of the inner cavity of the support frame, and an air blowing assembly on the top of the support frame. The air blowing assembly includes a mounting plate fixedly connected to one side of the mounting frame, an air storage box fixedly mounted on the bottom end of the mounting plate, a plurality of equally spaced nozzles fixedly connected to the bottom end of the air storage box, an air outlet pipe fixedly connected to the top of the air storage box, and the other end of the air outlet pipe extending through to the top of the support frame, and the other end of the air outlet pipe is provided with a reciprocating pull assembly for continuously supplying air to the nozzles.

[0008] Based on the above technical solutions, this utility model also provides the following optional technical solutions:

[0009] In one alternative embodiment: the reciprocating pull-out assembly includes a fixed plate fixedly installed on one side of the top of the support frame. A rotating shaft is provided through the fixed plate via a bearing. A turntable is fixedly connected to one end of the rotating shaft. A movable column is fixedly connected to the edge of the turntable away from the rotating shaft. A movable frame is movably connected to the outside of the movable column. A movable rod is fixedly connected to the center of one side of the movable frame. A piston is fixedly connected to the other end of the movable rod. A sleeve is movably sleeved on the outside of the piston. The sleeve is fixedly connected to the top of the support frame via a fixed seat. One end of the air outlet pipe is fixedly connected to the bottom end of the sleeve. An air inlet pipe is fixedly connected to the bottom end of the outer wall of the sleeve.

[0010] In one alternative: a one-way valve is provided at one end of both the air inlet pipe and the air outlet pipe.

[0011] In one alternative: the support frame has clearance holes on both sides to facilitate the passage of wires, the clamping assembly includes two sets of symmetrically arranged fixing boxes, and the two sets of fixing boxes are located above and below the clearance holes on one side of the support frame. Each set of fixing boxes has a movable seat slidably connected inside, and multiple equidistant springs are fixedly connected between the bottom of the inner cavity of each set of fixing boxes and the bottom of the movable seat. The top of each set of movable seats is rotatably connected to a rotating roller.

[0012] In one alternative: the adjustment assembly includes a lead screw longitudinally disposed on one side of the inner cavity of the support frame, a threaded sleeve is threadedly connected to the outer wall of the lead screw, a movable plate is fixedly connected to one end of the threaded sleeve, a plurality of support columns are rotatably connected to the front side of the movable plate, and a handwheel is fixedly installed at the top end of the lead screw extending through to the top of the support frame.

[0013] In one alternative: two sets of symmetrically arranged guide blocks are fixedly installed on the rear side of the inner cavity of the support frame, and a guide groove matching the guide blocks is opened on the side of the movable plate away from the support column.

[0014] In one alternative: a storage groove is provided on the upper surface of the workbench body and directly below the grinding wheel, and a collection drawer is slidably provided in the storage groove. One end of the collection drawer extends through to the outside of the workbench body and is fixedly installed with a handle.

[0015] In one alternative: the outer wall of the rotating shaft away from the turntable and the outer wall of the motor output end are both fixedly fitted with transmission wheels, and the two sets of transmission wheels are connected by a synchronous belt. The top of the support frame is provided with a through groove to facilitate the passage of the synchronous belt.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] 1. This utility model achieves the function of generating gas through the reciprocating motion of the piston in the sleeve and spraying it out through the nozzle by linking the motor and synchronous belt and other components. The structure is ingenious and the components work together well. At the same time, the nozzle is reasonably positioned to accurately clean the rubber debris adhering to the outer wall of the grinding wheel, ensuring uniform pressure distribution on the outer wall of the grinding wheel, improving the grinding accuracy of the wire surface, and thus improving product quality. It also achieves effective cleaning of debris on the outer wall of the grinding wheel and extends the service life of the grinding wheel.

[0018] 2. This utility model collects rubber debris generated during wire grinding from a collection drawer and debris adhering to the grinding wheel surface blown off by the air blowing component. Workers only need to periodically pull out the drawer for processing, simplifying the cleaning process, significantly improving cleaning efficiency, and reducing the burden of manual cleaning. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a front view of the overall structure of this utility model;

[0021] Figure 3 This is a schematic diagram of the clamping component structure of this utility model;

[0022] Figure 4 This is a schematic diagram of the adjustment component structure of this utility model;

[0023] Figure 5 This is a schematic diagram of the air blowing component structure of this utility model.

[0024] Figure label annotations: 100, main body of the worktable; 200, air blowing assembly;

[0025] 110. Support frame; 120. Clearance hole; 130. Clamping assembly; 131. Fixing box; 132. Movable seat; 133. Spring; 134. Rotating roller; 140. Mounting bracket; 150. Grinding wheel; 151. Motor; 160. Adjustment assembly; 161. Lead screw; 162. Threaded sleeve; 163. Movable plate; 164. Guide block; 165. Support column; 166. Handwheel; 170. Storage slot; 180. Collection drawer;

[0026] 210. Fixed plate; 220. Rotating shaft; 230. Synchronous belt; 240. Turntable; 250. Movable column; 260. Movable frame; 270. Movable rod; 280. Piston; 290. Sleeve; 2910. Air inlet pipe; 2920. Air outlet pipe; 2930. Air storage box; 2940. Nozzle; 2950. Mounting plate. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0028] In one embodiment, such as Figures 1-5As shown, a wire rotary polishing device includes a worktable body 100, a support frame 110 fixedly mounted on the upper surface of the worktable body 100, a clamping assembly 130 provided on one side of the support frame 110, a mounting frame 140 fixedly mounted on the top of the inner cavity of the support frame 110, a polishing wheel 150 rotatably connected to the inner side of the mounting frame 140, a motor 151 for driving the polishing wheel 150 to rotate fixedly mounted on one side of the mounting frame 140, an adjustment assembly 160 provided on one side of the inner cavity of the support frame 110, and an air blowing assembly 2 provided on the top of the support frame 110. 00, the air blowing assembly 200 includes a mounting plate 2950 fixedly connected to one side of the mounting bracket 140. An air storage box 2930 is fixedly mounted at the bottom of the mounting plate 2950. Multiple equally spaced nozzles 2940 are fixedly connected to the bottom of the air storage box 2930. An air outlet pipe 2920 is fixedly connected to the top of the air storage box 2930. The other end of the air outlet pipe 2920 extends through to the top of the support bracket 110, and the other end of the air outlet pipe 2920 is equipped with a reciprocating pull-out assembly for continuously supplying air to the nozzles 2940. The reciprocating pull-out assembly includes a fixed mounting... A fixed plate 210 is located on one side of the top of the support frame 110. A rotating shaft 220 is passed through the fixed plate 210 via a bearing. A turntable 240 is fixedly connected to one end of the rotating shaft 220. A movable column 250 is fixedly connected to the edge of the turntable 240 away from the rotating shaft 220. A movable frame 260 is movably connected to the outside of the movable column 250. A movable rod 270 is fixedly connected to the center of one side of the movable frame 260. A piston 280 is fixedly connected to the other end of the movable rod 270. A sleeve 290 is movably sleeved on the outside of the piston 280. 90 is fixedly connected to the top of the support frame 110 via a fixed base. One end of the air outlet pipe 2920 is fixedly connected to the bottom end of the sleeve 290. The bottom end of the outer wall of the sleeve 290 is fixedly connected to the air inlet pipe 2910. One-way valves are provided in one end of both the air inlet pipe 2910 and the air outlet pipe 2920. The outer wall of the rotating shaft 220 away from the turntable 240 and the outer wall of the output end of the motor 151 are both fixedly sleeved with transmission wheels. The two sets of transmission wheels are connected by a synchronous belt 230. A through groove is provided on the top of the support frame 110 to facilitate the passage of the synchronous belt 230.

[0029] In this embodiment, after the wire is placed, the motor 151 is started, and the output of the motor 151 drives the grinding wheel 150 to grind the wire. At the same time, the synchronous belt 230 drives the rotating shaft 220 to rotate synchronously, thereby driving the turntable 240 to rotate. At this time, the movable column 250 on the turntable 240 begins to perform circular motion, driving the movable frame 260 to begin to reciprocate in the horizontal direction, thereby driving the movable rod 270 and the piston 280 to perform reciprocating pulling motion within the sleeve 290. When the movable frame 260 drives the movable rod 270 and the piston 280 to move towards the top of the inner cavity of the sleeve 290, a negative pressure is generated inside the sleeve 290, and gas flows through the air inlet pipe 2 910 enters the sleeve 290. When the movable frame 260 drives the movable rod 270 and the piston 280 to move towards the bottom of the inner cavity of the sleeve 290, the piston 280 squeezes the gas in the sleeve 290 into the air outlet pipe 2920, and then into the air storage box 2930. Finally, the gas is sprayed out by multiple nozzles 2940. It is worth noting that the nozzles 2940 are set at the outer tangent position of the grinding wheel 150, so that they can be aimed at cleaning the rubber debris adhering to the outer wall of the grinding wheel 150. This ensures that the pressure distribution on the outer wall of the grinding wheel 150 is always uniform, improves the grinding accuracy of the wire surface, and thus improves product quality; it also extends the service life of the grinding wheel 150.

[0030] In one embodiment, such as Figure 1 and Figure 3 As shown, the support frame 110 has clearance holes 120 on both sides to facilitate the passage of wires. The clamping assembly 130 includes two sets of symmetrically arranged fixing boxes 131, which are located above and below the clearance holes 120 on one side of the support frame 110. Each fixing box 131 has a sliding seat 132 slidably connected inside. Multiple equidistant springs 133 are fixedly connected between the bottom of the inner cavity of each fixing box 131 and the bottom of the sliding seat 132. The tops of the two sets of sliding seats 132 are rotatably connected to... Rotating roller 134: When grinding the wire, the wire passes through the relief hole 120, and then the two sets of moving seats 132 are pulled to make the wire pass through smoothly and exit from the relief hole 120 at the other end. The elastic potential energy of the spring 133, together with the rotating roller 134, presses the wire. The rotating roller 134 can reduce the friction when the wire moves. At the same time, under the action of the pushing member, the two symmetrically arranged rotating rollers 134 can move in opposite directions, so that wires of different sizes can be pressed.

[0031] In one embodiment, such as Figure 1 and Figure 4As shown, the adjustment assembly 160 includes a lead screw 161 longitudinally disposed on one side of the inner cavity of the support frame 110. A threaded sleeve 162 is threadedly connected to the outer wall of the lead screw 161. A movable plate 163 is fixedly connected to one end of the threaded sleeve 162. Multiple support columns 165 are rotatably connected to the front side of the movable plate 163. The top end of the lead screw 161 extends through to the top of the support frame 110 and is fixedly mounted with a handwheel 166. Two sets of symmetrically arranged guide blocks 164 are fixedly mounted on the rear side of the inner cavity of the support frame 110. A guide groove matching the guide block 164 is opened on the side of the movable plate 163 away from the support column 165. When the operator rotates the handwheel 166, the lead screw 161 is rotated, thereby causing the threaded sleeve 162, which is threadedly connected to it, to move up and down. This causes the movable plate 163 and the support column 165 to move up and down synchronously with the cooperation of the guide block 164 and the guide groove, thereby changing the distance between the support column 165 and the grinding wheel 150. By setting the support column 165, the wire can be supported.

[0032] In one embodiment, such as Figure 1 As shown, a storage groove 170 is provided on the upper surface of the workbench body 100 and directly below the grinding wheel 150. A collection drawer 180 is slidably provided in the storage groove 170. One end of the collection drawer 180 extends through to the outside of the workbench body 100 and is fixedly installed with a handle. Rubber debris generated during wire grinding and debris adhering to the outer wall of the grinding wheel 150 blown off by the air blowing component 200 all fall into the collection drawer 180 and are collected. After a period of time, the staff will pull out the collection drawer 180 to collect and dispose of the debris, thereby improving the cleaning efficiency of the staff.

[0033] The above embodiment discloses a wire rotary polishing device, wherein, when the motor 151 is started, the output end of the motor 151 drives the polishing wheel 150 to polish the wire. At the same time, the synchronous belt 230 drives the rotating shaft 220 to rotate synchronously, thereby driving the turntable 240 to rotate. At this time, the movable column 250 on the turntable 240 begins to perform circular motion, driving the movable frame 260 to begin to reciprocate in the horizontal direction, thereby driving the movable rod 270 and the piston 280 to perform reciprocating pulling motion within the sleeve 290. When the movable frame 260 drives the movable rod 270 and the piston 280 to move towards the top of the inner cavity of the sleeve 290... A negative pressure is generated inside the sleeve 290, and gas enters the sleeve 290 through the air inlet pipe 2910. When the movable frame 260 moves the movable rod 270 and the piston 280 to the bottom of the inner cavity of the sleeve 290, the piston 280 squeezes the gas inside the sleeve 290 into the air outlet pipe 2920, and then into the air storage box 2930. Finally, the gas is sprayed out by multiple nozzles 2940, which cleans the rubber debris adhering to the outer wall of the grinding wheel 150. This ensures that the pressure distribution on the outer wall of the grinding wheel 150 is always uniform, improves the grinding accuracy of the wire surface, and thus improves product quality; it also extends the service life of the grinding wheel 150.

[0034] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. A wire rotating polishing device, comprising a workbench body (100), a supporting frame (110) is fixedly installed on the upper surface of the workbench body (100), characterized in that, A clamping assembly (130) is provided on one side of the support frame (110). A mounting bracket (140) is fixedly installed on the top of the inner cavity of the support frame (110). A grinding wheel (150) is rotatably connected to the inner side of the mounting bracket (140). A motor (151) for driving the grinding wheel (150) to rotate is fixedly installed on one side of the mounting bracket (140). An adjusting assembly (160) is provided on one side of the inner cavity of the support frame (110). An air blowing assembly (200) is provided on the top of the support frame (110). The air blowing assembly (200) includes a fixed... A mounting plate (2950) is connected to one side of the mounting bracket (140). An air storage box (2930) is fixedly installed at the bottom of the mounting plate (2950). A plurality of equally spaced nozzles (2940) are fixedly connected at the bottom of the air storage box (2930). An air outlet pipe (2920) is fixedly connected at the top of the air storage box (2930). The other end of the air outlet pipe (2920) extends through to the top of the support frame (110), and the other end of the air outlet pipe (2920) is provided with a reciprocating pull assembly for continuously supplying air to the nozzles (2940).

2. A wire-rotating polishing apparatus according to claim 1, wherein The reciprocating pull-out assembly includes a fixed plate (210) fixedly installed on one side of the top of the support frame (110). A rotating shaft (220) is provided through the fixed plate (210) via a bearing. A turntable (240) is fixedly connected to one end of the rotating shaft (220). A movable column (250) is fixedly connected to the edge of the turntable (240) away from the rotating shaft (220). A movable frame (260) is movably connected to the outside of the movable column (250). 260) A movable rod (270) is fixedly connected to the center of one side. A piston (280) is fixedly connected to the other end of the movable rod (270). A sleeve (290) is movably sleeved on the outside of the piston (280). The sleeve (290) is fixedly connected to the top of the support frame (110) through a fixed seat. One end of the air outlet pipe (2920) is fixedly connected to the bottom end of the sleeve (290). An air inlet pipe (2910) is fixedly connected to the bottom end of the outer wall of the sleeve (290).

3. A wire-rotating polishing apparatus according to claim 2, wherein One-way valves are provided at one end of both the air inlet pipe (2910) and the air outlet pipe (2920).

4. The wire-rotating polishing apparatus according to claim 1, wherein The support frame (110) has clearance holes (120) on both sides to facilitate the passage of wires. The clamping assembly (130) includes two sets of symmetrically arranged fixing boxes (131), and the two sets of fixing boxes (131) are located at the upper and lower positions of the clearance holes (120) on one side of the support frame (110). Each set of fixing boxes (131) has a movable seat (132) slidably connected inside. Multiple equidistant springs (133) are fixedly connected between the bottom of the inner cavity of each set of fixing boxes (131) and the bottom of the movable seat (132). The top of each set of movable seats (132) is rotatably connected to a rotating roller (134).

5. The wire-rotating polishing apparatus according to claim 1, wherein The adjustment assembly (160) includes a lead screw (161) longitudinally disposed on one side of the inner cavity of the support frame (110). A threaded sleeve (162) is threadedly connected to the outer wall of the lead screw (161). A movable plate (163) is fixedly connected to one end of the threaded sleeve (162). A plurality of support columns (165) are rotatably connected to the front side of the movable plate (163). The top end of the lead screw (161) extends through to the top of the support frame (110) and is fixedly installed with a handwheel (166).

6. A wire-rotating polishing apparatus according to claim 5, wherein Two sets of symmetrically arranged guide blocks (164) are fixedly installed on the rear side of the inner cavity of the support frame (110). A guide groove matching the guide block (164) is opened on the side of the moving plate (163) away from the support column (165).

7. The wire-rotating polishing apparatus according to claim 1, wherein A storage slot (170) is provided on the upper surface of the workbench body (100) and directly below the grinding wheel (150). A collection drawer (180) is slidably provided in the storage slot (170). One end of the collection drawer (180) extends through to the outside of the workbench body (100) and is fixedly installed with a handle.

8. The wire-rotating polishing apparatus according to claim 2, wherein The outer wall of the rotating shaft (220) away from the turntable (240) and the outer wall of the output end of the motor (151) are both fixedly fitted with transmission wheels, and the two sets of transmission wheels are connected by a synchronous belt (230). The top of the support frame (110) is provided with a through groove to facilitate the passage of the synchronous belt (230).