A waste discharge structure for an ultrasonic sprue removal device

Abstract

An ultrasonic sprue removal device waste discharge structure includes a cutting box, a housing, a base plate, and support feet. The bottom of one side of the cutting box has an integrally formed discharge port. The top of the cutting box is open, and induction gratings are installed at the top of the inner walls on both sides. An ultrasonic mold is located in the center of the bottom of the cutting box cavity, and a vibrating plate is installed at the bottom of the cutting box cavity. This waste discharge structure of the ultrasonic sprue removal device, through the vibrating plate at the bottom of the cutting box cavity and the vibration motor designed inside the housing, along with the design of the vibrating plate, transmission rod, and shock-absorbing column, allows the vibration motor to drive the vibrating plate in the cutting box cavity to vibrate, thereby moving the waste on the vibrating plate to the discharge port, thus achieving the purpose of automatic waste discharge.

Description

Technical Field

[0001] This utility model relates to the technical field of ultrasonic sprue removal, and in particular to a waste discharge structure of an ultrasonic sprue removal device. Background Technology

[0002] An ultrasonic cutting machine is a specialized device that uses ultrasonic energy to cut materials, belonging to the field of ultrasonic machining. Its principle is to convert electrical energy into high-frequency mechanical vibration, which is then amplified by a variable amplitude rod and transmitted to the cutting component, causing localized melting of the material to achieve cutting. It eliminates the need for the sharp cutting edge of traditional tools and offers advantages such as low pressure, clean cuts, and automatic edge sealing.

[0003] Currently, after the existing ultrasonic sprue removal device removes the sprue from the product, the residue left behind falls to the bottom of the cutting chamber. The waste material is then slowly slid down to the discharge port of the cutting chamber through the inclined plate design at the bottom of the chamber, thus completing the waste material discharge. However, this method is not only inefficient, but also makes it easy for the waste material to accumulate at the bottom of the chamber. In the end, in order to prevent blockage, the waste material can only be manually discharged by the staff, which affects the overall work efficiency. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of the prior art and provide a waste discharge structure for an ultrasonic sprue removal device.

[0005] The objective of this utility model is achieved through the following technical solution:

[0006] An ultrasonic sprue removal device includes a waste discharge structure comprising a cutting box, a housing, a base plate, and support feet. The cutting box has an integrally formed discharge port on one side of its bottom. The top of the cutting box is open, and induction gratings are installed at the top of its left and right inner walls. An ultrasonic mold is located at the center of the bottom of the cutting box cavity, and a vibrating plate is installed at the bottom of the cutting box cavity. The housing is located at the bottom of the cutting box on the side away from the discharge port. The top of the housing cavity has an open cavity that is connected to the bottom of the cutting box. Four shock-absorbing columns are installed on the inner wall of the bottom of the housing cavity. A vibrating plate is installed on the top of each shock-absorbing column, and a vibration motor is installed on the bottom of each vibrating plate. The vibrating plate and the vibrating plate are connected by a transmission mechanism.

[0007] In one embodiment, the chassis is located at the center of the top of the base plate, and support feet are provided at the four corners of the bottom of the base plate.

[0008] In one embodiment, a cooling fan is provided at the center near the top of the right outer wall of the cutting box, and the height of the cooling fan on the inner wall of the cutting box is parallel to and corresponds to the height of the ultrasonic mold blade.

[0009] In one embodiment, the discharge port extends outward from the side away from the ultrasonic mold, with the extended plate forming an angle of ° with the plate at the bottom of the cutting box.

[0010] In one embodiment, a control panel is provided on the front of the chassis, and an ultrasonic power box is provided at the top of the back of the chassis. The control panel is electrically connected to the vibration motor, and the ultrasonic power box is electrically connected to the ultrasonic model.

[0011] In one embodiment, transmission rods are provided at the four corners of the top of the vibrating plate. The top of the transmission rod passes through the top of the machine housing and extends to the bottom of the inner cavity of the cutting box, where it connects with the vibrating plate.

[0012] In one embodiment, four damping columns are respectively disposed at the four corners of the bottom of the vibration plate, and each damping column is composed of two columns and a damping spring.

[0013] In one embodiment, infrared sensors are provided on the inner walls of both the front and back sides of the inner cavity of the cutting box, which are located at the bottom and at the top of the discharge port.

[0014] In one embodiment, the shape and size of the top view of the vibrating plate are adapted to the shape and size of the top view of the cutting box, and the plate body of the vibrating plate near the discharge port is tilted downward at an angle between 15° and 25°.

[0015] Compared with the prior art, the present invention has at least the following advantages:

[0016] This utility model discloses a waste discharge structure for an ultrasonic sprue removal device. Through a vibrating plate installed at the bottom of the inner cavity of the cutting box, and in conjunction with a vibration motor designed inside the machine housing, the design of the vibrating plate, transmission rod, and shock-absorbing column allows the vibration motor to drive the vibrating plate in the inner cavity of the cutting box to vibrate, thereby moving the waste on the vibrating plate to the discharge port, thus achieving the purpose of automatically discharging waste. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;

[0019] Figure 2 This is a top view schematic diagram of the overall structure of this utility model;

[0020] Figure 3 This is a side sectional view of the present invention.

[0021] In the diagram: 1. Cutting box; 11. Discharge port; 12. Ultrasonic mold; 13. Induction grating; 14. Cooling fan; 15. Vibration plate; 16. Infrared sensor; 2. Chassis; 21. Control panel; 22. Ultrasonic power box; 23. Transmission rod; 24. Vibration motor; 25. Vibration plate; 26. Shock absorber column; 3. Base plate; 4. Support feet. Detailed Implementation

[0022] To facilitate understanding of this utility model, a more comprehensive description will be provided below with reference to the accompanying drawings. The drawings illustrate preferred embodiments of this utility model.

[0023] like Figure 1-3As shown, a waste discharge structure of an ultrasonic sprue removal device includes a cutting box 1, a housing 2, a base plate 3, and support feet 4. The bottom of one side of the cutting box 1 is integrally formed with a discharge port 11. The top of the cutting box 1 is an open design, and induction gratings 13 are provided at the top of the inner walls on both sides. An ultrasonic mold 12 is provided in the center of the bottom of the inner cavity of the cutting box 1, and a vibrating plate 15 is provided at the bottom of the inner cavity of the cutting box 1. The housing 2 is located at the bottom of the cutting box 1 on the side away from the discharge port 11. The top of the inner cavity of the housing 2 is provided with a cavity, which is connected to the bottom of the cutting box 1. Four shock-absorbing columns 26 are provided on the inner wall of the bottom of the cavity of the housing 2. A vibrating plate 25 is provided on the top of the shock-absorbing column 26, and a vibration motor 24 is provided on the bottom of the vibrating plate 25. The vibrating plate 25 and the vibrating plate 15 are connected by transmission. It should be noted that when the user starts the device to cut the sprue on the robotic arm, the vibration motor 24 is started by operating the control panel 21, which drives the vibration plate 25 to start vibrating. At the same time, the vibration plate 25 vibrates, which drives the four transmission rods 23 on its top to vibrate, and finally transmits them to the shaking plate 15, so that the shaking plate 15 vibrates in the cutting box 1. The waste falling on the shaking plate 15 will move to the position of the discharge port 11 with the vibration, and finally shake it out from the discharge port 11, thereby achieving the purpose of automatically discharging waste.

[0024] like Figure 1-3 As shown in one embodiment, the chassis 2 is located at the center of the top of the base plate 3, and support feet 4 are provided at the four corners of the bottom of the base plate 3. It should be noted that the support feet 4 are shock-absorbing support feet, which have a certain shock-absorbing capacity and can effectively reduce the vibration transmitted by the vibration motor 24.

[0025] like Figure 1-3 As shown in one embodiment, a cooling fan 14 is provided at the center of the outer right side of the cutting box 1, near the top. The height of the cooling fan 14 on the inner wall of the cutting box 1 is parallel to and corresponds to the height of the ultrasonic mold 12 blade. It should be noted that a dust cover is provided on the side of the cooling fan 14 away from the inner cavity of the cutting box 1, so that it can cool the ultrasonic mold 12.

[0026] like Figure 1-3 As shown in one embodiment, the discharge port 11 extends outward from the side away from the ultrasonic mold 12, and the extended plate forms a 45° angle with the plate at the bottom of the cutting box 1. It should be noted that this design allows waste material falling into the cutting box 1 to slide out of the discharge port 11 due to the tilt angle.

[0027] like Figure 1-3As shown in one embodiment, a control panel 21 is provided on the front of the housing 2, and an ultrasonic power supply box 22 is provided at the top of the back of the housing 2. The control panel 21 is electrically connected to the vibration motor 24, and the ultrasonic power supply box 22 is electrically connected to the ultrasonic module 12. It should be noted that a controller is provided on the ultrasonic power supply box 22, and a power supply is provided in the inner cavity of the housing 2. This power supply is electrically connected to the ultrasonic power supply box 22 and the control panel 21.

[0028] like Figure 1-3 As shown in one embodiment, transmission rods 23 are provided at the four corners of the top of the vibrating plate 25. The top of the transmission rod 23 passes through the top of the housing 2 and extends to the bottom of the inner cavity of the cutting box 1, connecting with the vibrating plate 15. It should be noted that this design allows the vibrating plate 25 to transmit its vibration force to the vibrating plate 15 through the transmission rods 23 when it vibrates.

[0029] like Figure 1-3 As shown in one embodiment, four damping columns 26 are respectively disposed at the four corners of the bottom of the vibration plate 25. Each damping column 26 is composed of two columns and a damping spring. It should be noted that the damping spring is disposed between the two columns, and the two columns are not connected to each other, but are suspended and connected by the damping spring. Therefore, this design can effectively reduce the vibration transmitted to the inside of the housing 2 when the vibration motor 24 vibrates, thereby preventing the housing 2 from vibrating along with the vibration motor 24.

[0030] like Figure 1-3 As shown in one embodiment, infrared sensors 16 are provided on both the front and back inner walls of the inner cavity of the cutting box 1, which are located at the top of the discharge port 11. It should be noted that the infrared sensor 16 is divided into a transmitting end and a receiving end. When the discharge port 11 is blocked, causing waste material to accumulate and submerge the infrared sensor 16, the transmitting end and receiving end will be blocked and an alarm will be triggered, thereby reminding the user to manually clean it.

[0031] like Figure 1-3 As shown in one embodiment, the shape and size of the top view of the vibrating plate 15 are adapted to the shape and size of the top view of the cutting box 1, and the plate body of the vibrating plate 15 near the discharge port 11 is tilted downward at an angle between 15° and 25°. It should be noted that the vibrating plate 15 has a square opening at the position of the ultrasonic mold 12, which matches the shape and size of the base of the ultrasonic mold 12. At the same time, the vibrating plate 15 only occupies the part of the inner cavity of the cutting box 1 that is not near the discharge port 11, and a rotating door that can be rotated is opened on one side of the plate body of the cutting box 1.

[0032] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A waste material guiding structure of an ultrasonic nozzle cutting device, comprising a cutting box (1), a machine box (2), a bottom plate (3) and a supporting leg (4), characterized in that: The bottom of one side of the cutting box (1) has an integrally formed discharge port (11). The top of the cutting box (1) is an open design, and the top of the inner walls on both sides are provided with induction gratings (13). An ultrasonic mold (12) is provided in the center of the bottom of the inner cavity of the cutting box (1). A shaking plate (15) is provided at the bottom of the inner cavity of the cutting box (1). The machine box (2) is located at the bottom of the cutting box (1) on the side away from the discharge port (11). The top of the inner cavity of the machine box (2) is provided with an open cavity, which is connected to the bottom of the cutting box (1). Four shock-absorbing columns (26) are provided on the inner wall of the bottom of the cavity of the machine box (2). A vibration plate (25) is provided on the top of the shock-absorbing column (26). A vibration motor (24) is provided on the bottom of the vibration plate (25). The vibration plate (25) and the shaking plate (15) are connected by transmission.

2. The waste discharge structure of the ultrasonic sprue removal device according to claim 1, characterized in that, The chassis (2) is located at the center of the top of the base plate (3), and the four corners of the bottom of the base plate (3) are provided with support feet (4).

3. The waste discharge structure of the ultrasonic sprue removal device according to claim 1, characterized in that, A cooling fan (14) is provided at the center of the outer right side of the cutting box (1) near the top. The height of the cooling fan (14) on the inner wall of the cutting box (1) is parallel to and corresponds to the height of the ultrasonic mold (12) blade.

4. The waste discharge structure of the ultrasonic sprue removal device according to claim 1, characterized in that, The discharge port (11) extends from the side away from the ultrasonic mold (12) toward its outer wall, and the extended plate is designed to form a 45° angle with the plate at the bottom of the cutting box (1).

5. The waste discharge structure of the ultrasonic sprue removal device according to claim 1, characterized in that, The front of the chassis (2) is provided with a control panel (21), and the top of the back of the chassis (2) is provided with an ultrasonic power box (22). The control panel (21) is electrically connected to the vibration motor (24), and the ultrasonic power box (22) is electrically connected to the ultrasonic module (12).

6. The waste discharge structure of the ultrasonic sprue removal device according to claim 1, characterized in that, The vibration plate (25) has transmission rods (23) at the four corners of its top. The top of the transmission rods (23) passes through the top of the machine box (2) and extends to the bottom of the inner cavity of the cutting box (1), where they are connected to the vibration plate (15).

7. The waste discharge structure of the ultrasonic sprue removal device according to claim 1, characterized in that, The four shock-absorbing columns (26) are respectively set at the four corners of the bottom of the vibration plate (25). The shock-absorbing column (26) is composed of two columns and a shock-absorbing spring.

8. The waste discharge structure of the ultrasonic sprue removal device according to claim 1, characterized in that, Infrared sensors (16) are provided on the inner walls of the front and back sides of the inner cavity of the cutting box (1) at the bottom and top of the discharge port (11).

9. The waste discharge structure of the ultrasonic sprue removal device according to claim 1, characterized in that, The shape and size of the top view of the vibrating plate (15) are adapted to the shape and size of the top view of the cutting box (1), and the plate of the vibrating plate (15) near the discharge port (11) is tilted downward at an angle between 15° and 25°.

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