A production line for precast concrete components in the shape of imitation wood piles
By designing the feeding, conveying, and vibration mechanisms of the precast concrete component production line that mimics wooden piles, the problems of low production efficiency and high defect rate were solved, achieving efficient production and cost control.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QUANZHOU QISHENG MASCH MFG CO LTD
- Filing Date
- 2025-06-30
- Publication Date
- 2026-06-30
AI Technical Summary
The existing precast concrete components for imitation wood piles have low production efficiency and are prone to cavitation, leading to an increase in defect rate and making it difficult to meet the production needs of small and micro enterprises.
A production line including a feeding, conveying, and vibration mechanism was designed. It adopts a funnel-shaped feeding hopper, a slide rail support plate, and a vibration motor. The concrete in the mold is fully vibrated by the vibration plate. The design of rubber blocks and compression springs ensures the vibration effect and smooth sliding of the support plate.
It improves the production efficiency of precast concrete components imitating wooden piles, reduces the defect rate, is suitable for use by small and micro enterprises, and is inexpensive.
Smart Images
Figure CN224425896U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a production device for foamed concrete precast components, specifically to a production line for imitation wood pile concrete precast components. Background Technology
[0002] Precast concrete components resembling natural wooden piles are aesthetically pleasing and have important applications in scenic areas and other public spaces. These precast components are made by filling molds with foamed concrete. For small and micro-enterprises, manual production—filling the molds with foamed concrete and then vibrating them with a vibrator—is not only inefficient but also often results in insufficient vibration, leading to voids in the precast components after demolding and increasing the defect rate.
[0003] Therefore, there is an urgent need for a production line for producing precast concrete components that resemble wooden piles. This line should have a simple structure, low cost, and be easy for small and micro enterprises to purchase and use. At the same time, it should be able to effectively vibrate the concrete inside the mold, thereby reducing the defect rate of the products. Utility Model Content
[0004] This utility model provides a production line for precast concrete components imitating wooden piles. It has a simple structure, low cost, and is easy for small and micro enterprises to purchase and use. At the same time, it can effectively vibrate the concrete in the mold, reducing the defect rate of the products.
[0005] The present invention adopts the following technical solution:
[0006] A precast concrete component production line for imitation wood piles includes a feeding mechanism for filling materials, a conveying mechanism for conveying materials, and a vibration mechanism for vibration. The feeding mechanism includes several funnel-shaped feeding hoppers and a feeding bracket for supporting the feeding hoppers. The conveying mechanism includes a conveying bracket located inside the feeding bracket, a slide rail on the upper end face of the conveying bracket, a support plate slidably mounted on the slide rail, and several molds mounted on the support plate. The vibration mechanism includes a vibration bracket connected to and fixed inside the conveying bracket, an mounting plate above the vibration bracket, a vibrating plate movably mounted on the mounting plate, a vibration motor fixed on the lower surface of the vibrating plate to provide vibration power, and several power components fixed on the vibration bracket for lifting and lowering the mounting plate. Symmetrical clamping bodies are provided at the four corners of the lower surface of the vibrating plate. Guide limiting rods that pass through the mounting plate are fixed on the lower surface of the clamping bodies, and compression springs that engage between the clamping bodies and the mounting plate are sleeved on the guide limiting rods.
[0007] The power component used for lifting the mounting plate is either a pneumatic cylinder or a hydraulic cylinder. The cylinder body is mounted on a vibration bracket, and the piston rod is connected to the lower surface of the mounting plate.
[0008] To reduce damage to the vibrating plate and the support plate caused by vibration, several rubber blocks with cylindrical structures are provided on the upper surface of the vibrating plate to abut against the support plate.
[0009] This mold is designed to meet the production needs of enterprises manufacturing precast imitation wood pile components.
[0010] To ensure smooth sliding of the support plate on the conveyor bracket, symmetrical feet are provided on the lower surface of the support plate, and guide wheels adapted to the slide rail are fixed on the feet.
[0011] To ensure uniform force on the compression spring and maintain vibration performance, both the clamp and the guide limit rod are cylindrical structures, with the diameter of the guide limit rod being smaller than the diameter of the clamp.
[0012] As can be seen from the above description of the structure of this utility model, compared with the prior art, this utility model has the following advantages: This utility model fills the mold with material through the feeding hopper, the support plate slides smoothly on the conveying bracket through the guide wheel, and the vibration motor drives the vibration plate to vibrate, thereby vibrating the mold and making the material in the mold fully vibrate, so that the material in the mold is fully filled and the yield of the product is improved. Attached Figure Description
[0013] Figure 1 This is a three-dimensional schematic diagram of the present utility model. Figure 1 ;
[0014] Figure 2 This is a three-dimensional schematic diagram of the present utility model. Figure 2 ;
[0015] Figure 3 This is a three-dimensional cross-sectional view of the present invention. Figure 1 ;
[0016] Figure 4 This is a three-dimensional cross-sectional view of the present invention. Figure 2 ;
[0017] Figure 5 This is a three-dimensional cross-sectional view of the present invention. Figure 3 ;
[0018] Explanation of reference numerals in the attached drawings: 1. Feeding mechanism; 11. Feeding hopper; 12. Feeding bracket; 2. Conveying mechanism; 21. Conveying bracket; 22. Slide rail; 23. Support plate; 231. Support leg; 232. Guide wheel; 234. Mold; 3. Vibration mechanism; 31. Vibration bracket; 32. Mounting plate; 33. Vibration plate; 331. Locking body; 332. Guide limit rod; 333. Compression spring; 34. Vibration motor; 35. Power component; 4. Rubber block. Detailed Implementation
[0019] The specific embodiments of this utility model are described below with reference to the accompanying drawings.
[0020] See Figures 1 to 5 A production line for precast concrete components resembling wooden piles includes a feeding mechanism 1 for filling materials, a conveying mechanism 2 for conveying materials, and a vibration mechanism 3 for vibrating molds. The feeding mechanism 1 includes several funnel-shaped feeding hoppers 11 and a feeding support 12 for supporting the feeding hoppers 11. The conveying mechanism 2 includes a conveying support 21 located inside the feeding support 12, a slide rail 22 located on the upper end face of the conveying support 21, a support plate 23 slidably mounted on the slide rail 22, and several molds 24 placed on the support plate 23. The vibration mechanism 3 includes a vibrating mechanism 3 connected to and fixedly mounted on the conveying support 21. The bracket 21 includes a vibration bracket 31, a mounting plate 32 located above the vibration bracket 31, a vibration plate 33 movably mounted on the mounting plate 32, a vibration motor 34 fixedly mounted on the lower surface of the vibration plate 33 to provide vibration power, and several power components 35 fixedly mounted on the vibration bracket 31 for raising and lowering the mounting plate 32. A locking body 331 is symmetrically provided at the four corners of the lower surface of the vibration plate 33. A guide limiting rod 332 passing through the mounting plate 32 is fixedly provided on the lower surface of the locking body 331. A compression spring 333 is fitted onto the guide limiting rod 332 and engages with the locking body 331 and the mounting plate 32.
[0021] See Figures 1 to 5 The power component 35 used for lifting and lowering the mounting plate 32 is a hydraulic cylinder, the main body of which is mounted on the vibration bracket 31, and its piston rod is connected to the lower surface of the mounting plate 32. In order to reduce the damage between the vibration plate 33 and the support plate 23 due to vibration, several rubber blocks 4 are provided on the upper surface of the vibration plate 33 to abut against the support plate 23. The rubber blocks 4 have a cylindrical structure and are hollow.
[0022] To meet the production needs of enterprises producing precast imitation wood pile components, mold 24 is an imitation wood pile mold.
[0023] Meanwhile, in order to achieve smooth sliding of the support plate 23 on the conveying bracket 21, symmetrical support feet 231 are provided on the lower surface of the support plate 23, and guide wheels 232 adapted to the slide rail 22 are fixed on the support feet 231; in order to ensure that the compression spring 333 is subjected to uniform force and to ensure the vibration effect, both the clamping body 331 and the guide limiting rod 332 are cylindrical structures, and the diameter of the guide limiting rod 332 is smaller than the diameter of the clamping body 331; at the same time, the vibration plate 33 and the support plate 23 adopt a hollow structure.
[0024] Working principle: The support plate 23 slides to the bottom of the feed hopper 11 via the guide wheel 232. The feed hopper 11 tilts to accommodate the material, which is then filled into the mold 24. The mounting plate 32 rises under the action of the power component 35, causing the rubber block 4 on the vibrating plate 33 to abut against the support plate 23. The start of the vibration motor 34 drives the mold 24 to vibrate, ensuring that the material inside the mold 24 is fully filled, thereby improving the yield rate of product production. Moreover, this device has a simple structure and low cost, making it suitable for small and micro enterprises that traditionally rely on manual production to purchase and use.
[0025] The above are merely specific embodiments of this utility model, but the design concept of this utility model is not limited thereto. Any non-substantial modifications made to this utility model using this concept shall be considered as an infringement of the protection scope of this utility model.
Claims
1. A production line for wood-imitating pile concrete prefabricated members, comprising a feeding mechanism for feeding material, a conveying mechanism for conveying and a vibrating mechanism for vibrating; characterized in that: The feeding mechanism includes several funnel-shaped feeding hoppers and a feeding bracket for supporting and mounting the feeding hoppers; the conveying mechanism includes a conveying bracket located inside the feeding bracket, a slide rail disposed on the upper end face of the conveying bracket, a support plate slidably disposed on the slide rail, and several molds placed on the support plate; the vibration mechanism includes a vibration bracket connected to and fixedly disposed inside the conveying bracket, a mounting plate disposed above the vibration bracket, a vibration plate movably disposed on the mounting plate, a vibration motor fixedly disposed on the lower surface of the vibration plate to provide vibration power, and several power components fixedly disposed on the vibration bracket for lifting and lowering the mounting plate.
2. The production line for precast concrete components mimicking wooden piles according to claim 1, characterized in that: The power component is either a pneumatic cylinder or a hydraulic cylinder.
3. A precast concrete component production line for imitation wood piles according to claim 1 or 2, characterized in that: The upper surface of the vibrating plate is provided with several rubber blocks that abut against the support plate.
4. The production line for precast concrete components mimicking wooden piles according to claim 3, characterized in that: The mold is a simulated wooden stake mold.
5. A precast concrete component production line for imitation wood piles according to claim 1, 2, or 4, characterized in that: The lower surface of the support plate is symmetrically provided with support legs, and guide wheels adapted to the slide rail are fixed on the support legs.
6. A precast concrete component production line for imitation wood piles according to claim 1, 2, or 4, characterized in that: The vibrating plate has symmetrically arranged locking bodies at the four corners of its lower surface. A guide limiting rod that passes through the mounting plate is fixedly arranged on the lower surface of the locking body. A compression spring that engages between the locking body and the mounting plate is sleeved on the guide limiting rod.
7. The production line for precast concrete components mimicking wooden piles according to claim 5, characterized in that: The vibrating plate has symmetrically arranged locking bodies at the four corners of its lower surface. A guide limiting rod that passes through the mounting plate is fixedly arranged on the lower surface of the locking body. A compression spring that engages between the locking body and the mounting plate is sleeved on the guide limiting rod.
8. The production line for precast concrete components mimicking wooden piles according to claim 7, characterized in that: Both the card body and the guide limiting rod are cylindrical structures, and the diameter of the guide limiting rod is smaller than the diameter of the card body.