Three-color ribbon cable extrusion machine
By designing a three-color wire extrusion machine, the synchronous extrusion of three-color wires was achieved, solving the problems of cumbersome production process and unstable wire connection, and improving production efficiency and equipment stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUBEI XINLONG WIRE CO LTD
- Filing Date
- 2025-08-07
- Publication Date
- 2026-06-30
AI Technical Summary
In the current production of three-color ribbon cables, the method of assembling the cables by adhesive bonding has the disadvantages of cumbersome production process, low efficiency, poor connection stability between wires, and easy problems such as separation or misalignment.
The three-color wire extrusion machine includes a feeding unit and an extrusion unit. It utilizes the design of a drive shaft, a spiral pusher plate, an electric heating wire, and a discharge tube to achieve synchronous extrusion of three-color wires. The fitting port on the inside of the discharge tube ensures that adjacent wires are bonded together, and the cooperation of the drive wheel and the linkage wheel ensures the synchronous rotation of the drive shaft.
It improved production efficiency, shortened the production cycle, ensured that the wire did not separate during the extrusion process, and enhanced the stability of equipment operation.
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Figure CN224426428U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of ribbon cable production equipment, specifically a three-color ribbon cable extrusion machine. Background Technology
[0002] The three-color wire extruder is a specialized piece of equipment for the production of multi-color cables. It mainly uses multi-channel extrusion technology to achieve simultaneous coating of three colors of materials and is widely used in fields such as electronic wire harnesses, automotive cables, and 3D printing consumables.
[0003] When manufacturing three-color ribbon cables, existing wire extrusion machines typically produce individual color wires separately and then assemble the ribbon cables by adhesive bonding. This production method results in a cumbersome and inefficient production process; the connection stability between wires is poor, and separation or misalignment is prone to occur.
[0004] Assembling cables using adhesive bonding results in a cumbersome and inefficient production process; the connection stability between cables is poor, and separation or misalignment is likely to occur. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a three-color ribbon cable pressing machine, which solves the problems of cumbersome production process and low efficiency in assembling ribbon cables by adhesive bonding, as well as poor connection stability between cables, which easily leads to separation or misalignment.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a three-color wire extrusion machine, comprising a feeding unit and an extrusion unit, wherein the extrusion unit is connected to the outside of the feeding unit, and the feeding unit includes:
[0007] A housing, with a conveying pipe inserted into its inner side, and three sets of conveying pipes are provided;
[0008] A drive shaft is inserted into the inside of the feed pipe;
[0009] The extrusion unit includes:
[0010] An extruder head is provided with a wire guide tube on its inner side, and three sets of wire guide tubes are provided. A discharge tube is connected to the outer side of the extruder head, and a fitting opening is provided on the inner side of the discharge tube.
[0011] A connector is attached to the outside of the extrusion head and is used to connect to the feeding unit.
[0012] Preferably, a hopper is connected to the top of the housing, and the hopper is connected to the conveying pipe.
[0013] Preferably, a first cavity is formed on the inner side of the housing, the first cavity is sleeved on the outside of the conveying pipe, and an electric heating wire is inserted into the inner side of the first cavity.
[0014] Preferably, a spiral pusher plate is connected to the outside of the drive shaft, and the spiral pusher plate is used to push the raw material to move inside the conveying pipe.
[0015] Preferably, one set of the transmission shaft has a transmission wheel sleeved on its outer side, and the other two sets of the transmission shaft have linkage wheels sleeved on their outer sides. A transmission belt is sleeved on the outer side of the transmission wheel, and the transmission belt is provided in two sets, each sleeved on the outer side of the two sets of linkage wheels.
[0016] Preferably, a partition plate is provided on the inner side of the extrusion head, and the partition plate divides the internal space of the extrusion head to form a second cavity, which is sleeved on the outside of the conduit.
[0017] Preferably, the inner side of the discharge pipe is provided with a bonding opening, which allows adjacent wires to be bonded together.
[0018] Preferably, the connector is sleeved on the outside of the drive shaft, and a connecting square tube is connected to the outside of the connector, which is connected to the second cavity inside the connector.
[0019] Its beneficial effects are as follows:
[0020] 1. This three-color wire extrusion machine extrudes three-color wires simultaneously, shortening the production cycle and significantly improving efficiency compared to the traditional step-by-step bonding process;
[0021] 2. The three-color wire extrusion machine has a fitting port on the inside of the discharge pipe that allows adjacent wires to adhere better during the extrusion process, preventing separation.
[0022] 3. The three-color ribbon cable extrusion machine, with the cooperation of the drive wheel, linkage wheel and drive belt, ensures the synchronous rotation of the three sets of drive shafts, improves the stability of equipment operation, and thus improves production efficiency. Attached Figure Description
[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0025] Figure 2 This is a schematic diagram of the material conveying unit of this utility model;
[0026] Figure 3 This is a schematic diagram of the rear structure of the material conveying unit of this utility model;
[0027] Figure 4 This is a cross-sectional structural diagram of the material conveying unit of this utility model;
[0028] Figure 5 This is a schematic diagram of the extrusion unit structure of this utility model;
[0029] Figure 6 This is a schematic diagram of the rear structure of the extrusion unit of this utility model;
[0030] Figure 7 This is a cross-sectional structural diagram of the extrusion head unit of this utility model.
[0031] In the diagram: 1. Feeding unit; 11. Housing; 111. Feed hopper; 112. Feeding pipe; 113. First cavity; 114. Heating wire; 12. Drive shaft; 121. Spiral pusher plate; 122. Drive wheel; 123. Linkage wheel; 124. Drive belt; 2. Extrusion unit; 22. Connector; 221. Connecting square tube; 21. Extrusion head; 211. Separator plate; 212. Second cavity; 213. Conduit; 214. Discharge pipe; 215. Fitting port. Detailed Implementation
[0032] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0033] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.
[0034] This utility model discloses a three-color ribbon cable extrusion machine, according to the attached... Figure 1-7 As shown, the device includes a feeding unit 1 and an extrusion unit 2. The extrusion unit 2 is connected to the outside of the feeding unit 1. The feeding unit 1 includes a housing 11 and a drive shaft 12. A feeding pipe 112 is inserted into the inside of the housing 11, and three sets of feeding pipes 112 are provided. The drive shaft 12 is inserted into the inside of the feeding pipe 112. The extrusion unit 2 includes an extrusion head 21 and a connector 22. A wire guide tube 213 is provided inside the extrusion head 21, and three sets of wire guide tubes 213 are provided. A discharge pipe 214 is connected to the outside of the extrusion head 21, and a fitting opening 215 is provided inside the discharge pipe 214. The connector 22 is connected to the outside of the extrusion head 21 and is used to connect to the feeding unit 1.
[0035] The simultaneous extrusion of three-color wires shortens the production cycle and significantly improves efficiency compared to the traditional step-by-step bonding process. The bonding port 215 inside the discharge tube 214 allows adjacent wires to adhere better during the extrusion process, preventing separation. The cooperation of the drive wheel 122, linkage wheel 123, and drive belt 124 ensures the synchronous rotation of the three sets of drive shafts 12, improving the stability of equipment operation and thus increasing production efficiency.
[0036] According to the appendix Figure 1-2 As shown, further, a hopper 111 is connected to the top of the housing 11, and the hopper 111 is connected to the conveying pipe 112.
[0037] According to the appendix Figure 1-4 As shown, a first cavity 113 is further provided on the inner side of the housing 11. The first cavity 113 is sleeved on the outside of the conveying pipe 112, and an electric heating wire 114 is inserted into the inner side of the first cavity 113.
[0038] According to the appendix Figure 1-4 As shown, a spiral pusher plate 121 is connected to the outside of the drive shaft 12. The spiral pusher plate 121 is used to push the raw material to move inside the conveying pipe 112.
[0039] According to the appendix Figure 1-3 As shown, specifically disclosed, one set of transmission shaft 12 has a transmission wheel 122 sleeved on its outer side, and the other two sets of transmission shaft 12 have linkage wheels 123 sleeved on their outer sides. The transmission wheel 122 has a transmission belt 124 sleeved on its outer side, and the transmission belt 124 has two sets respectively sleeved on the outer side of the two sets of linkage wheels 123.
[0040] According to the appendix Figure 1-7 As shown, it is particularly important to emphasize that a partition plate 211 is provided on the inner side of the extrusion head 21. The partition plate 211 divides the internal space of the extrusion head 21 to form a second cavity 212, which is sleeved on the outside of the conduit 213.
[0041] According to the appendix Figure 1-7 As shown, it is particularly important to emphasize that the inner side of the discharge pipe 214 is provided with a fitting opening 215, which allows adjacent wires to be bonded together.
[0042] According to the appendix Figure 1-7 As shown, the connector 22 is sleeved on the outside of the drive shaft 12, and a connecting square tube 221 is connected to the outside of the connector 22. The connecting square tube 221 is connected to the second cavity 212 inside the connector 22.
[0043] Working Principle: During operation, three different colored raw materials are added from the three hoppers 111 into their corresponding feed pipes 112. The drive unit is activated, rotating the drive shaft 12 with the drive wheel 122. Through the transmission belt 124, the other two sets of drive shafts 12 with linkage wheels 123 rotate synchronously. As the drive shaft 12 rotates, the spiral pusher plate 121 pushes the raw material forward within the feed pipe 112. Simultaneously, the electric heating wire 114 heats the raw material within the feed pipe 112, maintaining its appropriate fluidity. The raw material enters the second cavity 212 of the extruder head 21 through the connector 22 and the connecting square tube 221. It is then extruded through the threading tube 213 and wrapped around the outside of the wire, entering the inside of the discharge pipe 214. At this point, the uncooled and solidified adjacent wire sheaths adhere together through the bonding opening 215, forming a three-color ribbon cable.
[0044] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0045] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A three-color wire extruder comprising a material conveying unit (1) and an extrusion unit (2) connected to the outside of the material conveying unit (1), characterized in that, The material conveying unit (1) includes: A housing (11) is provided with a conveying pipe (112) inserted into the inner side of the housing (11), and the conveying pipe (112) is provided in three sets; A drive shaft (12) is inserted into the inside of a feed pipe (112); The extrusion unit (2) includes: An extrusion head (21) is provided with a wire guide tube (213) inside the extrusion head (21). Three sets of wire guide tubes (213) are provided. A discharge tube (214) is connected to the outside of the extrusion head (21). A fitting opening (215) is opened inside the discharge tube (214). Connector (22), which is connected to the outside of extrusion head (21) and is used to connect to the feeding unit (1).
2. The three-color wire extruding machine according to claim 1, wherein The top of the housing (11) is connected to a feeding hopper (111), which is connected to a conveying pipe (112).
3. The three-color wire extruder of claim 1, wherein, The housing (11) has a first cavity (113) on its inner side. The first cavity (113) is sleeved on the outside of the conveying pipe (112). An electric heating wire (114) is inserted into the inner side of the first cavity (113).
4. The three-color wire extruder of claim 1, wherein, The drive shaft (12) is connected to a spiral pusher plate (121) on the outside, which is used to push the raw material to move inside the conveying pipe (112).
5. The three-color wire extruder of claim 1 wherein, One set of the transmission shaft (12) is fitted with a transmission wheel (122) on its outer side, and the other two sets of the transmission shaft (12) are fitted with linkage wheels (123) on their outer sides. The transmission wheel (122) is fitted with a transmission belt (124) on its outer side, and the transmission belt (124) is provided with two sets respectively fitted on the outer sides of the two sets of linkage wheels (123).
6. The three-color wire extruder of claim 1, wherein, A partition plate (211) is provided on the inner side of the extrusion head (21). The partition plate (211) divides the internal space of the extrusion head (21) to form a second cavity (212). The second cavity (212) is sleeved on the outside of the conduit (213).
7. The three-color wire extruder of claim 1 wherein, The discharge pipe (214) has an adhesive opening (215) on its inner side, which allows adjacent wires to be bonded together.
8. The three-color wire extruder of claim 1 wherein, The connector (22) is sleeved on the outside of the drive shaft (12), and a connecting square tube (221) is connected to the outside of the connector (22). The connecting square tube (221) is connected to the second cavity (212) inside the connector (22).