An integrated jig for winding wires and cables

Abstract

This utility model relates to the field of cable processing technology, specifically a wire and cable winding integrated fixture. It includes a vertical plate, a rotating tube, a rotating shaft, a speed measuring mechanism, and two sets of limiting components. A circular hole is provided on the vertical plate; the rotating tube is rotatably mounted on the vertical plate and passes through the circular hole; the rotating shaft is rotatably mounted on the outer end of the rotating tube; the speed measuring mechanism includes a pressure roller, a mounting frame, and a counter; the two sets of limiting components are respectively located on both sides of the vertical plate, and each limiting component includes four roller frames and four limiting rollers rotatably mounted on the four roller frames. In this technical solution, by setting two sets of limiting components and using an electric push rod to drive multiple limiting rollers to synchronously move towards the center, it can prevent multiple cables from becoming loose during the winding process, ensuring that multiple cables in the winding area remain tightly wound, thereby improving the uniformity of the winding.

Description

Technical Field

[0001] This utility model relates to the field of cable processing technology, and in particular to an integrated jig for winding wires and cables. Background Technology

[0002] Wires and cables are mainly used to transmit electrical energy, information, and realize electromagnetic energy conversion. They are also simply called cables. They are generally composed of one or more insulated wire cores and a sheath. When deploying cables, sometimes multiple cables are wrapped together with tape for easy organization and fixation. Currently, when workers wrap and bundle cables on the construction site, they usually integrate multiple cables together and then wrap and bind them with tape.

[0003] The patent with authorization announcement number CN220131562U discloses a heat dissipation wire and cable and an integrated jig for winding the wire and cable.

[0004] The aforementioned patents still have the following technical defects: On the one hand, due to the lack of a limiting mechanism, the multiple cables of Shudie are prone to loosening during the winding process, making it difficult for operators to ensure that the multiple cables remain tightly bound. Utility Model Content

[0005] The purpose of this utility model is to address the problems existing in the background technology by proposing an integrated jig for winding wires and cables.

[0006] The technical solution of this utility model is an integrated jig for winding electric wires and cables, comprising:

[0007] A vertical plate with a round hole; a base is provided at the bottom of the vertical plate;

[0008] A rotating tube is rotatably mounted on a vertical plate and passes through a circular hole. A power assembly for driving the rotating tube to rotate is mounted on the vertical plate.

[0009] The rotating shaft is rotatably mounted on the outer end of the rotating tube;

[0010] The speed measuring mechanism includes a pressure roller, a mounting frame, and a counter. The mounting frame is slidably mounted on the outer end of the rotating tube. An elastic connecting component is installed between the mounting frame and the rotating tube. The pressure roller is rotatably mounted on the mounting frame. The counter is mounted on the mounting frame to measure the number of rotations of the pressure roller.

[0011] Two sets of limiting components are respectively located on both sides of the upright plate. Each limiting component includes four roller frames and four limiting rollers that are rotatably mounted on the four roller frames. Connecting frames are connected between two corresponding roller frames at the same height position. Four electric push rods are installed on the upright plate to drive the four connecting frames to move.

[0012] Preferably, it also includes a film roll, with a rubber ring sleeve provided on the inner side of the film roll, and a key provided on the inner side of the rubber ring sleeve; a screw is provided at the end of the rotating shaft, with a threaded cap threadedly connected to the screw, and a keyway adapted to the key is provided on the rotating shaft.

[0013] Preferably, the power assembly includes a servo motor, a gear, and a gear ring. The servo motor is mounted on the vertical plate, the gear is mounted on the output shaft of the servo motor, and an annular groove communicating with a circular hole is provided on the vertical plate. The gear ring is mounted on the outer periphery of the rotating tube and is located inside the annular groove. The gear meshes with the gear ring.

[0014] Preferably, the elastic connection assembly includes a slide rod, a spring, and two limiting blocks. The two limiting blocks are arranged side by side at the outer end of the rotating tube. The two ends of the slide rod are respectively connected to the two limiting blocks. The mounting bracket is slidably mounted on the slide rod, and the spring is sleeved on the slide rod.

[0015] Preferably, a control panel is installed on the upright plate, and the control panel adopts a combination of human-machine interface and programmable logic controller.

[0016] Preferably, the limiting assembly includes two limiting rollers that are vertically arranged, while the other two limiting rollers are horizontally arranged.

[0017] Compared with the prior art, the present invention has the following beneficial technical effects:

[0018] 1. In this technical solution, by setting two sets of limiting components and using electric push rods to drive multiple limiting rollers to move synchronously toward the center, the loosening of multiple cables during the winding process can be effectively prevented, so that multiple cables in the winding area can remain tight, thereby improving the uniformity of winding.

[0019] 2. The rotating tube is driven to rotate by the set power component, which in turn drives the rotating shaft to rotate around the center of the rotating tube, pulling the cable to move, so that the film can be evenly wound on the surface of multiple cables.

[0020] 3. In this technical solution, the linear speed of the film roll being pulled out of the tape can be measured according to the number of rotations of the pressure roller, and the moving speed of the film roll being pulled out of the tape can be maintained within a stable range by controlling the speed of the servo motor, thereby further ensuring the uniformity of the winding operation of the equipment. Attached Figure Description

[0021] Figure 1 and Figure 2 All of these are schematic diagrams of the structure of this utility model.

[0022] Figure 3 This is an exploded view of a portion of the structure of this utility model.

[0023] Figure 4 This is a cross-sectional view of the neutral plate of this utility model.

[0024] Figure 5 for Figure 3 A magnified schematic diagram of the structure at point A.

[0025] Reference numerals: 1. Vertical plate; 101. Annular groove; 2. Base; 3. Rotating tube; 4. Limiting roller; 5. Roller frame; 6. Connecting frame; 7. Electric push rod; 8. Control panel; 91. Servo motor; 92. Gear; 93. Gear ring; 10. Pressure roller; 11. Mounting frame; 12. Slide rod; 13. Spring; 14. Limiting block; 15. Rotating shaft; 16. Screw; 17. Rubber ring sleeve; 18. Film roll; 19. Threaded cap; 20. Counter. Detailed Implementation

[0026] Example 1

[0027] like Figures 1-5 As shown in the figure, the integrated wire and cable winding fixture proposed in this embodiment includes a vertical plate 1, a rotating tube 3, a rotating shaft 15, a speed measuring mechanism, and two sets of limiting components.

[0028] A circular hole is provided on the upright plate 1; a base 2 is provided at the bottom end of the upright plate 1; a rotating tube 3 is rotatably mounted on the upright plate 1 and passes through the circular hole; a power component for driving the rotating tube 3 to rotate is installed on the upright plate 1; the power component includes a servo motor 91, a gear 92 and a gear ring 93; the servo motor 91 is mounted on the upright plate 1; the gear 92 is mounted on the output shaft of the servo motor 91; an annular groove 101 communicating with the circular hole is provided on the upright plate 1; the gear ring 93 is mounted on the outer circumference of the rotating tube 3 and is located inside the annular groove 101; the gear 92 meshes with the gear ring 93.

[0029] The rotating shaft 15 is rotatably mounted on the outer end of the rotating tube 3; the speed measuring mechanism includes a pressure roller 10, a mounting frame 11, and a counter 20. The mounting frame 11 is slidably mounted on the outer end of the rotating tube 3. An elastic connection assembly is installed between the mounting frame 11 and the rotating tube 3. The elastic connection assembly includes a slide rod 12, a spring 13, and two limit blocks 14. The two limit blocks 14 are arranged side by side on the outer end of the rotating tube 3. The two ends of the slide rod 12 are respectively connected to the two limit blocks 14. The mounting frame 11 is slidably mounted on the slide rod 12. The spring 13 is sleeved on the slide rod 12. The pressure roller 10 is rotatably mounted on the mounting frame 11. The counter 20 is mounted on the mounting frame 11 to measure the number of rotations of the pressure roller 10.

[0030] Two sets of limiting components are respectively located on both sides of the upright plate 1. The limiting components include four roller frames 5 and four limiting rollers 4 rotatably mounted on the four roller frames 5. Connecting frames 6 are connected between the two corresponding roller frames 5 at the same height position. Four electric push rods 7 are installed on the upright plate 1 to drive the four connecting frames 6 to move. Two limiting rollers 4 in the limiting components are vertically arranged, while the other two limiting rollers 4 are horizontally arranged.

[0031] The control panel 8 is installed on the upright plate 1. The control panel 8 adopts a combination of human-machine interface and programmable logic controller. The HMI (human-machine interface) + PLC (programmable logic controller) combination provides users with an intuitive and user-friendly operating interface. Various commands can be easily issued by touching the screen.

[0032] The working principle of this technical solution is as follows:

[0033] The multiple cables are inserted through the hole in the rotating tube 3; then multiple electric push rods 7 are activated simultaneously to drive multiple limit rollers 4 to move towards the center in sync, thereby limiting the cables and preventing them from becoming loose during the winding process.

[0034] Pull out the end of the film roll 18 mounted on the rotating shaft 15 so that it adheres to the surface of the cable. At the same time, the set power component drives the rotating tube 3 to rotate, thereby driving the rotating shaft 15 to rotate around the center of the rotating tube 3. During this process, the cable is pulled by the traction device to move, so that the film roll 18 can be evenly wound on the surface of multiple cables. Since the winding part is located between two sets of limiting components, the multiple cables in the winding area can be kept in a tight state, thereby improving the uniformity of the winding and reducing the probability of the film roll 18 breaking.

[0035] The elastic connection component ensures that the pressure roller 10 is always pressed against the surface of the film roll 18. When the film roll 18 is pulled out, the pressure roller 10 is driven to rotate. The counter 20 is used to measure the number of rotations of the pressure roller 10. The control panel 8 can measure the linear velocity of the outer side of the pressure roller 10 based on parameters such as time and the diameter of the pressure roller 10. Since the linear velocity of the outer periphery of the pressure roller 10 is approximately equal to the linear velocity of the outer periphery of the film roll 18, the moving speed of the film roll 18 pulling out the tape can be roughly measured. The control panel 8 controls the rotation speed of the servo motor 91 to maintain the moving speed of the film roll 18 pulling out the tape within a stable range, further ensuring the uniformity of the winding work.

[0036] Example 2

[0037] like Figure 5 As shown, the integrated wire and cable winding fixture proposed in this embodiment, compared with the first embodiment, further includes a film roll 18, a rubber ring sleeve 17 is provided on the inner side of the film roll 18, and a key is provided on the inner side of the rubber ring sleeve 17; a screw 16 is provided at the end of the rotating shaft 15, a threaded cap 19 is threadedly connected to the screw 16, and a keyway adapted to the key is provided on the rotating shaft 15.

[0038] In this embodiment, when installing or replacing the film roll 18, the key on the rubber ring sleeve 17 is aligned with the keyway on the rotating shaft 15 and inserted. Then, the threaded cap 19 is rotated to make it threadedly connected with the screw 16, thereby completing the limiting work of the film roll 18.

[0039] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.

Claims

1. An electric wire and cable winding integrated jig characterized by comprising: include: A vertical plate (1) is provided with a round hole; a base (2) is provided at the bottom end of the vertical plate (1); Rotating tube (3), rotating tube (3) is rotatably mounted on vertical plate (1) and passes through a round hole, and a power component for driving the rotating tube (3) to rotate is installed on vertical plate (1); A rotating shaft (15) is rotatably mounted on the outer end of a rotating tube (3); The speed measuring mechanism includes a pressure roller (10), a mounting frame (11), and a counter (20). The mounting frame (11) is slidably mounted on the outer end of the rotating tube (3). An elastic connection component is installed between the mounting frame (11) and the rotating tube (3). The pressure roller (10) is rotatably mounted on the mounting frame (11). The counter (20) is mounted on the mounting frame (11) to measure the number of rotations of the pressure roller (10). Two sets of limiting components are respectively located on both sides of the upright plate (1). The limiting components include four roller frames (5) and four limiting rollers (4) rotatably mounted on the four roller frames (5). Connecting frames (6) are connected between the two roller frames (5) at the same height position. Four electric push rods (7) are installed on the upright plate (1) to drive the four connecting frames (6) to move.

2. The wire and cable winding integrated jig according to claim 1, wherein It also includes a film roll (18), a rubber ring sleeve (17) is provided on the inner side of the film roll (18), and a key is provided on the inner side of the rubber ring sleeve (17); a screw (16) is provided at the end of the rotating shaft (15), a threaded cap (19) is threaded on the screw (16), and a keyway adapted to the key is provided on the rotating shaft (15).

3. The integrated wire and cable winding fixture of claim 1, wherein, The power assembly includes a servo motor (91), a gear (92), and a gear ring (93). The servo motor (91) is mounted on the upright plate (1), and the gear (92) is mounted on the output shaft of the servo motor (91). An annular groove (101) communicating with a circular hole is provided on the upright plate (1). The gear ring (93) is mounted on the outer periphery of the rotating tube (3) and is located inside the annular groove (101). The gear (92) meshes with the gear ring (93).

4. The integrated wire and cable winding fixture of claim 1, wherein, The elastic connection assembly includes a slide rod (12), a spring (13) and two limiting blocks (14). The two limiting blocks (14) are arranged side by side at the outer end of the rotating tube (3). The two ends of the slide rod (12) are connected to the two limiting blocks (14) respectively. The mounting bracket (11) is slidably mounted on the slide rod (12), and the spring (13) is sleeved on the slide rod (12).

5. The integrated wire and cable winding fixture of claim 1, wherein, A control panel (8) is installed on the upright plate (1). The control panel (8) adopts a combination of human-machine interface and programmable logic controller.

6. The integrated wire and cable winding fixture of claim 1, wherein, The limiting assembly includes two limiting rollers (4) that are vertically arranged, and two other limiting rollers (4) that are horizontally arranged.

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