A quenching and cooling device for nut production

Abstract

This utility model discloses a quenching and cooling device for nut production, including a quenching tank containing quenching liquid. A heat exchange device is connected to the lower end of the quenching tank to cool the quenching liquid. A cover is installed on the upper end of the quenching tank, and a feeding channel is installed on the upper end of the cover. A holding box is placed inside the feeding channel, with a feeding inlet at the upper end of the holding box and liquid permeation holes on its side surface. A lifting frame is installed on the upper end of the cover, a movable baffle is installed at the feeding inlet, a sealing ring is installed on the upper end of the holding box, and a vacuum pump is installed on the cover. The beneficial effects of this utility model are that by placing the nut into the holding box, closing the feeding inlet by the movable baffle, and moving the holding box downwards by the lifting frame, the gap between the holding box and the feeding channel is blocked by the sealing ring, preventing fumes from leaking out during nut quenching, thus saving energy and protecting the environment.

Description

Technical Field

[0001] This utility model relates to the technical field of nut processing equipment, and more specifically, to a quenching and cooling device for nut production. Background Technology

[0002] Quenching is a heat treatment process in which steel is heated to above the critical temperature, held at that temperature for a certain time, and then cooled at a rate greater than the critical cooling rate to obtain a non-equilibrium structure dominated by martensite. In the production of nuts, quenching is required to significantly improve the strength, hardness, wear resistance, fatigue strength, and toughness of the nuts.

[0003] In the existing technology, when quenching nuts, the nuts are generally placed directly into the quenching tank for cooling. Prolonged use will increase the temperature of the coolant in the cooling tank, causing inconvenience for subsequent quenching. At the same time, a large amount of fumes will be generated during quenching, and the direct emission of these fumes will cause environmental pollution. Utility Model Content

[0004] The purpose of this invention is to solve the problem of contamination during nut quenching, and to design a quenching and cooling device for nut production.

[0005] To achieve the above objectives, the technical solution of this utility model is a quenching and cooling device for nut production, comprising a quenching pool containing quenching liquid, a heat exchange device connected to the lower end of the quenching pool for cooling the quenching liquid, a baffle installed on the upper end of the quenching pool, a feeding channel installed on the upper end of the baffle, a holding box placed in the feeding channel, a feeding port on the upper end of the holding box, liquid permeable holes on the side surface of the holding box, a lifting frame installed on the upper end of the baffle for moving the holding box up and down, a movable baffle installed at the feeding port, a sealing ring installed on the upper end of the holding box, and an exhaust fan installed on the baffle for extracting waste gas from the quenching pool.

[0006] Furthermore, the lifting frame includes an L-shaped support plate installed on the upper end of the cover, a servo motor is installed on the upper end of the L-shaped support plate, a take-up reel is installed on the rotating end of the servo motor, a connecting rope is wound on the take-up reel, a C-shaped handle is installed on the upper end of the holding box, and the lower end of the connecting rope is connected to the C-shaped handle.

[0007] Furthermore, the movable gate includes an electric telescopic rod installed on the upper end of the container, and a movable plate is installed at the telescopic end of the electric telescopic rod. The movable plate can block the feed inlet, and an annular sealing gasket is installed at the upper end of the feed inlet.

[0008] Furthermore, an inclined baffle is installed at the lower end of the container, a discharge port is opened on one side of the lower end of the container, a discharge channel is installed on one side of the upper end of the feeding channel, the discharge port can be moved to the discharge port, a limiting frame is installed at the lower end of the feeding channel, the limiting frame is located in the quenching pool, and an intercepting plate is installed on one side surface of the limiting frame, the intercepting plate can block the discharge port.

[0009] Furthermore, the gap between the container and the feed channel is insufficient to cause the nut to fall out, and the gap between the container and the interceptor plate is insufficient to cause the nut to fall out.

[0010] Furthermore, the upper end of the feeding channel is provided with a vertical channel, which is installed on the feeding channel by multiple fixing rods, and the lower end of the vertical channel can extend through the feeding port into the holding box.

[0011] The beneficial effects of this utility model are as follows: Nuts are placed in the holding box, the feed inlet is closed by moving the baffle, and the holding box is moved downwards by the lifting frame. A sealing ring blocks the gap between the holding box and the feed channel, preventing fumes from leaking out during nut quenching. The fumes are then extracted by a vacuum pump, and a purifier is connected to the outside of the vacuum pump to prevent air pollution, thus saving energy and protecting the environment.

[0012] By installing a discharge channel on the feed channel, the nut can be automatically discharged when the container is pulled upwards and the discharge port moves to the discharge channel, which can improve cooling efficiency. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of a quenching and cooling device for nut production according to the present invention;

[0014] Figure 2 This is a schematic diagram of the structure of a quenching and cooling device for nut production according to the present invention;

[0015] Figure 3 yes Figure 2 A magnified view of a section at point A in the middle;

[0016] Figure 4 yes Figure 2 A magnified view of a section at point B in the middle;

[0017] In the diagram, 1. Quenching tank; 2. Cover; 3. Feeding channel; 4. Holding box; 5. Feed inlet; 6. Liquid permeation hole; 7. Lifting frame; 8. Moving gate; 9. Sealing ring; 10. Vacuum pump; 11. L-shaped support plate; 12. Servo motor; 13. Take-up reel; 14. Connecting rope; 15. U-shaped handle; 16. Electric telescopic rod; 17. Moving plate; 18. Annular sealing gasket; 19. Inclined baffle; 20. Discharge port; 21. Discharge channel; 22. Limiting frame; 23. Interceptor plate; 24. Vertical channel; 25. Fixing rod. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0019] In the description of this utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, in the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0020] This utility model provides, for example Figure 1-4 The quenching and cooling device for nut production shown includes a quenching pool 1 containing quenching liquid. A heat exchange device is connected to the lower end of the quenching pool 1 to cool the quenching liquid. A cover 2 is installed on the upper end of the quenching pool 1, and a feeding channel 3 is installed on the upper end of the cover 2. A holding box 4 is placed in the feeding channel 3, with a feeding port 5 at the upper end of the holding box 4. A liquid permeation hole 6 is opened on the side surface of the holding box 4. A lifting frame 7 is installed on the upper end of the cover 2, which can move the holding box 4 up and down. A movable baffle 8 is installed at the feeding port 5. A sealing ring 9 is installed on the upper end of the holding box 4. An exhaust fan 10 is installed on the cover 2 to extract waste gas from the quenching pool 1.

[0021] The quenching process of this device for nuts is as follows: Under normal conditions, the movable gate 8 is in the open state, and the lifting frame 7 lifts the holding box 4 to prevent the holding box from being immersed in the quenching liquid. The worker puts the heated nuts into the holding box 4 through the feed port 5, and then closes the movable gate 8. The lifting frame 7 moves the holding box 4 downward, allowing the nuts in the holding box 4 to be immersed in the quenching liquid. The sealing ring 9 can prevent the leakage of fumes generated during quenching. The exhaust fan 10 is started to extract the waste gas generated in the quenching pool 1. A purifier is connected to the outside of the exhaust fan 10 to facilitate the collection and purification of waste gas and prevent waste gas leakage from polluting the environment. After quenching is completed, the holding box 4 is lifted by the lifting frame 7, and then the nuts are taken out. When the temperature of the quenching liquid rises, the quenching liquid can be cooled by the heat exchange device.

[0022] Refer to the instruction manual appendix Figure 1 Instruction manual attached Figure 2 Included with instruction manual Figure 3 The lifting frame 7 includes an L-shaped support plate 11 installed on the upper end of the cover 2. A servo motor 12 is installed on the upper end of the L-shaped support plate 11. A take-up reel 13 is installed on the rotating end of the servo motor 12. A connecting rope 14 is wound on the take-up reel 13. A U-shaped handle 15 is installed on the upper end of the container 4. The lower end of the connecting rope 14 is connected to the U-shaped handle 15.

[0023] The process of the lifting frame 7 moving the container 4 is as follows: Start the servo motor 12 to rotate forward, the servo motor 12 can drive the take-up reel 13 to rotate forward, and then release the connecting rope 14. Then, under the action of gravity, the container 4 moves downward. Start the servo motor 12 to rotate in reverse, the servo motor 12 can drive the take-up reel 13 to rotate in reverse, and then the connecting rope 14 can be taken up. Then the container 4 can be pulled up by the U-shaped handle 15.

[0024] Refer to the instruction manual appendix Figure 2 Included with instruction manual Figure 3 The movable gate 8 includes an electric telescopic rod 16 installed on the upper end of the container 4. A movable plate 17 is installed at the telescopic end of the electric telescopic rod 16. The movable plate 17 can block the feed inlet 5. An annular sealing gasket 18 is installed at the upper end of the feed inlet 5. When the electric telescopic rod 16 is activated to extend, the electric telescopic rod 16 can drive the movable plate 17 to move back and forth, thereby facilitating the opening or closing of the feed inlet 5. The annular sealing gasket 18 can prevent gaps from being generated when the movable plate 17 closes the feed inlet 5.

[0025] Refer to the instruction manual appendix Figure 2 Included with instruction manual Figure 4An inclined baffle 19 is installed at the lower end of the holding box 4. A discharge port 20 is opened on one side of the lower end of the holding box 4. A discharge channel 21 is installed on one side of the upper end of the feeding channel 3. The discharge port 20 can be moved to the discharge port 20. A limiting frame 22 is installed at the lower end of the feeding channel 3. The limiting frame 22 is located in the quenching pool 1. An intercepting plate 23 is installed on one side of the limiting frame 22. The intercepting plate 23 can block the discharge port 20. After the nut is quenched, the holding box 4 is pulled upward by the lifting frame 7, and the discharge port 20 is moved to the discharge channel 21. Then, under the action of the inclined surface of the inclined baffle 19, the nut can be discharged from the inclined baffle 19 and the discharge channel 21. When the holding box 4 moves into the quenching liquid, the limiting frame 22 can limit the holding box 4, and the intercepting plate 23 can intercept the discharge port 20 to prevent the nut from falling.

[0026] The gap between the container 4 and the feed channel 3 is insufficient to cause the nut to fall out, and the gap between the container 4 and the interceptor plate 23 is insufficient to cause the nut to fall out.

[0027] Refer to the instruction manual appendix Figure 1 Instruction manual attached Figure 2 Included with instruction manual Figure 3 The upper end of the feeding channel 3 is provided with a vertical channel 24. The vertical channel 24 is installed on the feeding channel 3 by multiple fixing rods 25. The lower end of the vertical channel 24 can pass through the feeding port 5 and extend into the holding box 4. The vertical channel 24 can facilitate the introduction of nuts into the holding box 4 and prevent the nuts from falling off.

[0028] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A quenching cooling device for nut production, comprising a quenching tank (1) in which a quenching liquid is placed, and a heat exchange device connected to the lower end of the quenching tank (1) to cool the quenching liquid, characterized in that, The quenching pool (1) is equipped with a cover (2) at the top, and a feeding channel (3) is installed at the top of the cover (2). A container (4) is placed inside the feeding channel (3). A feeding port (5) is opened at the top of the container (4). A liquid permeation hole (6) is opened on the side surface of the container (4). A lifting frame (7) is installed at the top of the cover (2). The lifting frame (7) can drive the container (4) to move up and down. A movable gate (8) is installed at the feeding port (5). A sealing ring (9) is installed at the top of the container (4). An air extractor (10) is installed on the cover (2). The air extractor (10) can extract the waste gas in the quenching pool (1).

2. The quenching and cooling apparatus for nut production according to claim 1, wherein The lifting frame (7) includes an L-shaped support plate (11) installed on the upper end of the cover (2). A servo motor (12) is installed on the upper end of the L-shaped support plate (11). A take-up reel (13) is installed on the rotating end of the servo motor (12). A connecting rope (14) is wound on the take-up reel (13). A shaped handle (15) is installed on the upper end of the container (4). The lower end of the connecting rope (14) is connected to the shaped handle (15).

3. The quenching and cooling device for nut production according to claim 1, characterized in that, The movable gate (8) includes an electric telescopic rod (16) installed on the upper end of the container (4). The telescopic end of the electric telescopic rod (16) is equipped with a movable plate (17). The movable plate (17) can block the feed inlet (5). The upper end of the feed inlet (5) is equipped with an annular sealing gasket (18).

4. The quenching and cooling device for nut production according to claim 1, characterized in that, An inclined baffle (19) is installed at the lower end of the container (4). A discharge port (20) is opened on one side of the lower end of the container (4). A discharge channel (21) is installed on one side of the upper end of the feeding channel (3). The discharge port (20) can be moved to the discharge port (20). A limiting frame (22) is installed at the lower end of the feeding channel (3). The limiting frame (22) is located in the quenching pool (1). An intercepting plate (23) is installed on one side of the limiting frame (22). The intercepting plate (23) can block the discharge port (20).

5. A quenching and cooling device for nut production according to claim 4, characterized in that, The gap between the container (4) and the feed channel (3) is insufficient to cause the nut to fall out, and the gap between the container (4) and the interceptor plate (23) is insufficient to cause the nut to fall out.

6. A quenching and cooling device for nut production according to claim 5, characterized in that, The upper end of the feeding channel (3) is provided with a vertical channel (24). The vertical channel (24) is installed on the feeding channel (3) by multiple fixing rods (25). The lower end of the vertical channel (24) can pass through the feeding port (5) and extend into the holding box (4).

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