A heat treatment device for agricultural machinery castings

By designing a heat treatment device for agricultural machinery castings with a rotation and striking mechanism, the problem of surface impurities affecting the heat treatment effect of castings was solved, and all-round heating of castings and effective removal of debris were achieved.

CN224430652UActive Publication Date: 2026-06-30YANCHENG DATANG MACHINERY MANUFACTURING CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YANCHENG DATANG MACHINERY MANUFACTURING CO LTD
Filing Date
2025-08-18
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

When existing heat treatment equipment is in use, impurities generated on the surface of the castings affect the heat treatment effect.

Method used

A heat treatment device for agricultural machinery castings, including a rotating mechanism and a striking mechanism, was designed. The rotating mechanism drives the casting to rotate, and the striking mechanism shakes off the debris on the surface of the casting, which is then heated by an electric heating plate.

Benefits of technology

It effectively reduces the impact of surface debris on heat treatment, and enables all-round heating of castings and debris collection.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model provides a heat treatment device for agricultural machinery castings, relating to the technical field of heat treatment devices. It includes a heating chamber with a movably inserted placement frame inside. A rotating mechanism is rotatably installed within the placement frame to control the rotation of the casting. Several striking mechanisms are installed within the placement frame to shake off debris from the surface of the casting. A collection box is movably inserted into the side wall of the heating chamber. When the rotating mechanism rotates, the striking mechanisms continuously strike it, causing the casting to vibrate and dislodging debris generated during surface heating, thus reducing the possibility of debris affecting the heat treatment process. When the operator pulls the control panel, it causes the positioning rod to separate from the positioning hole, allowing the operator to rotate the control panel and control rod. This, in turn, causes the connecting plate and the casting to rotate via a turntable, enabling omnidirectional heating of the casting.
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Description

Technical Field

[0001] This utility model relates to the technical field of heat treatment equipment, specifically to a heat treatment equipment for agricultural machinery castings. Background Technology

[0002] Casting is a method of pouring liquid metal into a casting cavity that conforms to the shape of the part, and then cooling and solidifying it to obtain the part or blank. The casting method for agricultural machinery castings is the same. After the castings are produced, they need to be heat-treated, which requires the use of heat treatment equipment.

[0003] Existing heat treatment equipment directly places the castings into the heat treatment chamber for heating. As the castings are continuously heated, impurities are constantly generated on their surface. These impurities can easily affect the heat treatment effect of the castings.

[0004] This utility model proposes a heat treatment device for agricultural machinery castings to solve the problem that when a heat treatment device is used, the casting is directly placed inside the heat treatment box for heating treatment. As the casting is continuously heated, impurities are constantly generated on its surface, which can easily affect the heat treatment effect of the casting. Summary of the Invention

[0005] The purpose of this invention is to overcome the problem in the above-mentioned background technology that when a heat treatment device is used, the casting is directly placed inside the heat treatment box for heating treatment. As the casting is continuously heated, impurities are continuously generated on its surface, which can easily affect the heat treatment effect of the casting.

[0006] Based on the above technical concept, the technical solution adopted by this utility model is as follows:

[0007] A heat treatment device for agricultural machinery castings includes a heating box, a placement frame movably inserted into the heating box, a rotating mechanism rotatably installed within the placement frame for controlling the rotation of the casting, a plurality of striking mechanisms installed within the placement frame for shaking off debris from the surface of the casting, and a collection box movably inserted into the side wall of the heating box.

[0008] To further define the above technical solution, a number of electric heating plates are fixedly installed on the inner wall of the heating box.

[0009] Further defining the above technical solution, the placement rack includes two fixed plates, with turntables rotatably inserted into the opposite sides of the two fixed plates. Limiting grooves are formed on the side of the two turntables facing the inner wall of the fixed plates. The opposite sides of the two turntables are fixedly connected by two connecting plates, and fastening bolts are threaded into the side walls of the two connecting plates.

[0010] Further defining the above technical solution, the rotating mechanism includes a control plate and a control rod. One end of the control rod is inserted into the fixed plate and movably connected to the inner wall of the limiting groove. A plurality of limiting posts are fixedly provided at the end of the control rod inserted into the limiting groove. The plurality of limiting posts slide in cooperation with the inner wall of the limiting groove. The other end of the control rod extends out of the fixed plate and is fixedly connected to the inner wall of the control plate. A handle is fixedly provided on the outer wall of the control plate.

[0011] Further defining the above technical solution, a ring is rotatably inserted into the side wall of the fixing plate, a first spring is fixedly installed on the side wall of the ring, the end of the first spring away from the ring is fixedly connected to the inner wall of the control panel, a plurality of positioning holes are opened in a ring shape on the side wall of the fixing plate, and a plurality of positioning rods are fixedly installed on the side of the control panel facing the fixing plate, and the positioning rods are movably inserted into the inner wall of the positioning holes.

[0012] To further define the above technical solution, the outer wall of the turntable is provided with several grooves.

[0013] Further defining the above technical solution, the inner wall of the fixing plate has two symmetrically opened mounting slots, the number of the striking mechanisms corresponds to the number of mounting slots, and the striking mechanisms are installed in the mounting slots.

[0014] Further defining the above technical solution, the striking mechanism includes a striking rod and a second spring. The striking rod is movably disposed in the mounting groove. The striking rod is connected to the inner wall of the mounting groove by means of the second spring. The end of the striking rod extends out of the mounting groove and slides in cooperation with the outer wall of the turntable and the inner wall of the groove.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] When the rotating mechanism rotates, the striking mechanism continuously strikes the rotating mechanism to cause the casting to vibrate, so as to shake off the debris generated after the surface is heated, thereby reducing the possibility of the debris affecting the heat treatment of the casting.

[0017] When the operator pulls the control panel, it causes the positioning rod to separate from the positioning hole, so that the operator can rotate the control panel and the control rod. This, in turn, causes the connecting plate and the casting to rotate via the turntable, so as to heat the casting from all directions. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a three-dimensional structural diagram of a heat treatment device for agricultural machinery castings according to the present invention;

[0020] Figure 2 This is a partial three-dimensional cross-sectional view of a heat treatment device for agricultural machinery castings according to this utility model;

[0021] Figure 3 This is a partial three-dimensional unfolded cross-sectional view of a heat treatment device for agricultural machinery castings according to this utility model.

[0022] The components include: 1. Heating box; 11. Electric heating plate; 2. Placement rack; 21. Fixing plate; 22. Turntable; 23. Limiting groove; 24. Connecting plate; 25. Fastening bolt; 26. Ring; 27. First spring; 28. Positioning hole; 29. ​​Groove; 210. Mounting groove; 3. Rotation mechanism; 31. Control panel; 32. Control rod; 33. Limiting post; 34. Handle; 35. Positioning rod; 4. Striking mechanism; 41. Striking rod; 42. Second spring; 5. Collection box. Detailed Implementation

[0023] The following is in conjunction with the appendix Figures 1-3 The present invention will be described in further detail below.

[0024] Please refer to the attached diagram in the instruction manual. Figure 1 , Figure 2 and Figure 3 One embodiment of this utility model is a heat treatment device for agricultural machinery castings, including a heating box 1. Several electric heating plates 11 are fixedly arranged on the inner side wall of the heating box 1. The several electric heating plates 11 work together to facilitate heating of the castings inserted into the heating box 1, so as to realize heat treatment of the castings.

[0025] It should be noted that the electric heating plate 11 is controlled by existing control equipment, and electric heating for heat treatment of castings is also an existing technology.

[0026] A placement rack 2 is movably inserted into the heating box 1. The placement rack 2 includes two fixed plates 21. A turntable 22 is rotatably inserted into each of the opposite sides of the two fixed plates 21. Each of the two turntables 22 has a limit groove 23 on the side facing the inner wall of the fixed plate 21. The opposite sides of the two turntables 22 are fixedly connected by two connecting plates 24. Fastening bolts 25 are threaded into the side walls of the two connecting plates 24. The two connecting plates 24 facilitate the fixing of the two turntables 22 to the two fixed plates 21 together. The fastening bolts 25 facilitate the fixing of the casting between the two connecting plates 24. The turntables 22 enable the connecting plates 24 to drive the casting to rotate, so as to heat the casting from all directions.

[0027] A rotating mechanism 3 is rotatably installed inside the placement rack 2. The rotating mechanism 3 is used to control the rotation of the casting. The rotating mechanism 3 includes a control disk 31 and a control rod 32. One end of the control rod 32 is inserted into the fixed plate 21 and is movably connected to the inner wall of the limiting groove 23. Several limiting posts 33 are fixedly installed at the end of the control rod 32 inserted into the limiting groove 23. The several limiting posts 33 slide in cooperation with the inner wall of the limiting groove 23. The other end of the control rod 32 extends out of the fixed plate 21 and is fixedly connected to the inner wall of the control disk 31. A handle 34 is fixedly installed on the outer wall of the control disk 31. The handle 34 makes it easy for the operator to drive the control disk 31 and the control rod 32 to rotate. At this time, the limiting posts 33 cooperate with the limiting groove 23 to drive the turntable 22 to rotate synchronously. Thus, the turntable 22 drives the connecting plate 24 and the casting to rotate, so as to heat the casting from all directions.

[0028] A ring 26 is rotatably inserted into the side wall of the fixed plate 21. A first spring 27 is fixedly installed on the side wall of the ring 26. The end of the first spring 27 away from the ring 26 is fixedly connected to the inner wall of the control disk 31. The side wall of the fixed plate 21 has several positioning holes 28 in a ring shape. Several positioning rods 35 are fixedly installed on the side of the control disk 31 facing the fixed plate 21. The positioning rods 35 are movably inserted into the inner wall of the positioning holes 28. The first spring 27 facilitates pulling the control disk 31 towards the fixed plate 21, thereby causing the positioning rods 35 to be inserted into the positioning holes 28, so as to fix the position of the control disk 31, the control rods 32 and the turntable 22. When it is necessary to rotate the control disk 31, the operator pulls the control disk 31 to move it, causing the positioning rods 35 to separate from the positioning holes 28, so that the operator can drive the control disk 31 and the control rods 32 to rotate.

[0029] The placement rack 2 is equipped with several striking mechanisms 4, which are used to shake off the debris on the surface of the casting. The outer wall of the turntable 22 is provided with several grooves 29.

[0030] The inner wall of the fixing plate 21 has two symmetrical mounting slots 210. The number of striking mechanisms 4 corresponds to the number of mounting slots 210, and the striking mechanisms 4 are installed in the mounting slots 210. The mounting slots 210 facilitate the installation of the striking mechanisms 4.

[0031] The striking mechanism 4 includes a striking rod 41 and a second spring 42. The striking rod 41 is movably disposed in the mounting groove 210. The striking rod 41 is connected to the inner wall of the mounting groove 210 by the second spring 42. The end of the striking rod 41 extends out of the mounting groove 210 and slides in cooperation with the outer wall of the turntable 22 and the inner wall of the groove 29. The second spring 42 facilitates the pulling of the end of the striking rod 41 to always contact the outer wall of the turntable 22. When the turntable 22 rotates to the point where the groove 29 coincides with the striking rod 41, the second spring 42 pulls the striking rod 41 to insert it into the groove 29 and impacts the inner wall of the groove 29, causing the turntable 22 and the casting to vibrate, thereby facilitating the shaking off of debris from the surface of the casting.

[0032] A collection box 5 is movably inserted into the side wall of the heating box 1, which facilitates the collection of debris shaken off the casting.

[0033] Working principle: When using the heat treatment device for agricultural machinery castings, the casting is first placed in the placement rack 2 and then inserted into the heating box 1 for heat treatment. The rotating mechanism 3 facilitates the rotation of the casting to heat it from all directions. While the rotating mechanism 3 is rotating, the striking mechanism 4 continuously strikes the rotating mechanism 3 to cause the casting to vibrate, so as to shake off the debris generated after the surface is heated, thereby reducing the possibility of debris affecting the heat treatment of the casting.

[0034] The above description is a further detailed explanation of the present invention in conjunction with specific preferred embodiments, which is intended to enable those skilled in the art to understand and apply the present invention. However, it should not be assumed that the specific implementation of the present invention is limited to these descriptions.

Claims

1. A heat treatment device for agricultural machinery castings, comprising a heating chamber (1), characterized in that, A placement rack (2) is movably inserted into the heating box (1). A rotating mechanism (3) is rotatably installed inside the placement rack (2). The rotating mechanism (3) is used to control the rotation of the casting. Several striking mechanisms (4) are installed inside the placement rack (2). The striking mechanisms (4) are used to shake off the debris on the surface of the casting. A collection box (5) is movably inserted into the side wall of the heating box (1).

2. The heat treatment apparatus for an agricultural machine casting according to claim 1, characterized by The inner wall of the heating box (1) is fixedly provided with several electric heating plates (11).

3. The heat treatment apparatus for agricultural machinery castings according to claim 1, characterized in that, The placement rack (2) includes two fixed plates (21). A turntable (22) is rotatably inserted into one side of each of the two fixed plates (21). A limit groove (23) is opened on the side of each of the two turntables (22) facing the inner wall of the fixed plate (21). The opposite sides of the two turntables (22) are fixedly connected by two connecting plates (24). Fastening bolts (25) are threaded into the side walls of the two connecting plates (24).

4. The heat treatment apparatus for agricultural machinery castings according to claim 3, characterized in that, The rotating mechanism (3) includes a control plate (31) and a control rod (32). One end of the control rod (32) is inserted into the fixed plate (21) and movably connected to the inner wall of the limiting groove (23). A plurality of limiting posts (33) are fixedly provided at one end of the control rod (32) inserted into the limiting groove (23). The plurality of limiting posts (33) slide in cooperation with the inner wall of the limiting groove (23). The other end of the control rod (32) extends out of the fixed plate (21) and is fixedly connected to the inner wall of the control plate (31). A handle (34) is fixedly provided on the outer wall of the control plate (31).

5. The heat treatment apparatus for agricultural machinery castings according to claim 4, characterized in that, A ring (26) is rotatably inserted into the side wall of the fixed plate (21). A first spring (27) is fixedly installed on the side wall of the ring (26). The end of the first spring (27) away from the ring (26) is fixedly connected to the inner wall of the control disk (31). A number of positioning holes (28) are opened in a ring shape on the side wall of the fixed plate (21). A number of positioning rods (35) are fixedly installed on the side of the control disk (31) facing the fixed plate (21). The positioning rods (35) are movably inserted into the inner wall of the positioning holes (28).

6. The heat treatment apparatus for agricultural machinery castings according to claim 3, characterized in that, The outer wall of the turntable (22) has several grooves (29).

7. The heat treatment apparatus for agricultural machinery castings according to claim 3, characterized in that, The inner wall of the fixing plate (21) has two symmetrically opened mounting slots (210). The number of the striking mechanism (4) corresponds to the number of mounting slots (210), and the striking mechanism (4) is installed in the mounting slot (210).

8. The heat treatment apparatus for agricultural machinery castings according to claim 7, characterized in that, The striking mechanism (4) includes a striking rod (41) and a second spring (42). The striking rod (41) is movably disposed in the mounting groove (210). The striking rod (41) is connected to the inner wall of the mounting groove (210) by sleeved second spring (42). The end of the striking rod (41) extends out of the mounting groove (210) and slides in cooperation with the outer wall of the turntable (22) and the inner wall of the groove (29).