A hot-dip galvanizing tank
By combining a temperature control structure and a stirring plate, the problem of uneven temperature during the galvanizing process is solved, achieving uniform zinc bath temperature and improving the galvanizing effect and the performance of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG FANGXIN GALVANIZING CO LTD
- Filing Date
- 2025-08-11
- Publication Date
- 2026-06-30
AI Technical Summary
During the galvanizing process, uneven temperature distribution inside the tank leads to significant differences in coating thickness, affecting the galvanizing effect of the metal.
The system employs a temperature control structure, including a stirring plate and a heating rod. The uniformity of the zinc liquid temperature is controlled by a hydraulic push rod and a heater, and the stirring action of the stirring plate ensures the uniformity of the zinc liquid temperature.
It achieves uniform zinc bath temperature, improves metal surface treatment effect and galvanizing efficiency, enhances the flexibility and safety of the equipment, and reduces parts wear.
Smart Images
Figure CN224430672U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of metal surface treatment technology, specifically, it relates to a hot-dip galvanizing tank. Background Technology
[0002] Hot-dip galvanizing is a common process for metal corrosion protection, which involves immersing steel components in molten zinc to form a zinc alloy coating.
[0003] Utility model CN221275858U discloses a hot-dip galvanizing tank for hot-dip galvanizing production, including a galvanizing tank base, a scraping mechanism above the galvanizing tank base, an adjusting mechanism for driving the scraping mechanism to move its position, and a lifting mechanism for raising the height of the scraping mechanism. The scraping mechanism and the adjusting mechanism are connected by a fixing member, and the scraping mechanism includes a horizontal rod. This utility model uses a scraping plate fixedly installed inside a scraping frame. The scraping frame and the scraping plate are inclined on the galvanizing tank base, allowing the adjusting mechanism to drive the scraping mechanism to move. This enables the scraping frame and scraping plate to effectively capture and push the zinc film. Furthermore, the connection between the scraping frame and the scraping plate is triangular, effectively preventing zinc film leakage during capture and pushing.
[0004] However, the above-mentioned patent still has the following problems: During the galvanizing process, the uneven temperature distribution inside the tank leads to a large difference in coating thickness. The temperature difference between the top and bottom affects the galvanizing effect of the metal. Workpieces in the higher temperature area have good zinc liquid fluidity and fast reaction rate, and are easy to form a thicker coating; while workpieces in the lower temperature area may form a thinner coating, which limits the use of the device.
[0005] In view of this, this utility model is hereby proposed. Utility Model Content
[0006] To solve the technical problem of temperature difference in the zinc plating solution mentioned above, the basic concept of the technical solution adopted by this utility model is as follows:
[0007] A hot-dip galvanizing tank, comprising:
[0008] The hot-dip galvanizing tank body is rectangular and is placed on the ground;
[0009] The temperature control structure includes a first temperature control unit and a second temperature control unit. The second temperature control unit includes a stirring plate disposed inside the hot-dip galvanizing tank body. A set of first connecting plates is fixedly installed at both ends of the stirring plate. A hydraulic push rod is disposed inside the hot-dip galvanizing tank body. A hydraulic cylinder is fixedly installed on one side of the outer wall of the hot-dip galvanizing tank body. The output end of the hydraulic cylinder is fixedly connected to one end of the telescopic inner rod of the hydraulic push rod. A first connecting block is fixedly installed at the other end of the telescopic inner rod of the hydraulic push rod. One side of the outer wall of the first connecting block is fixedly connected to one side of the outer wall of the set of first connecting plates. The second temperature control unit includes two sets of heating rods fixedly installed inside the hot-dip galvanizing tank body. A heater is fixedly installed on one side of the outer wall of the hot-dip galvanizing tank body. A heater switch is disposed on the outer wall of the heater. The heater is electrically connected to the two sets of heating rods.
[0010] In a preferred embodiment of the present invention, the first temperature control unit further includes a second fixing plate fixedly installed on the inner wall of one side of the hot-dip galvanizing tank body. A rotating rod is fixedly installed inside the second fixing plate, a rotating ring is rotatably installed on the outer wall of the rotating rod, and a second connecting block is fixedly installed on the outer wall of the rotating ring. One end of the second connecting block is fixedly connected to the outer wall of one side of another set of first connecting plates.
[0011] In a preferred embodiment of the present invention, a first protective ring plate is fixedly installed on the outer wall of the hot-dip galvanizing tank body, two sets of first anti-splash strips are fixedly installed on the inner walls of both sides of the hot-dip galvanizing tank body, and two sets of second anti-splash strips are fixedly installed on the inner walls of the other two sides of the hot-dip galvanizing tank body, with the first anti-splash strips located above the second anti-splash strips.
[0012] In a preferred embodiment of the present invention, a movable frame plate is provided on the top of the hot-dip galvanizing tank body, and two sets of first fixing plates are fixedly installed on the top of the movable frame plate. Two sets of handles are fixedly installed on one side of the outer wall of the first fixing plate.
[0013] In a preferred embodiment of this utility model, the bottom of the movable frame plate is provided with an opening, and a storage trough plate is fixedly installed in the opening.
[0014] In a preferred embodiment of this utility model, the stirring plate is wavy.
[0015] In a preferred embodiment of this utility model, the movable frame plate and the internal parts of the hot-dip galvanizing tank are all made of titanium alloy.
[0016] Compared with the prior art, the present invention has the following advantages:
[0017] 1. To achieve the purpose of heating and stirring the zinc liquid, so as to make the internal temperature of the zinc liquid uniform, reduce the temperature difference between the top and bottom of the zinc liquid, improve the surface treatment effect of the metal, and improve the galvanizing effect of the metal.
[0018] 2. To achieve the purpose of galvanizing metals and to discharge the metals, thereby improving the galvanizing efficiency of the equipment, the convenience of metal discharge, and the flexibility of equipment use.
[0019] 3. Improve the heating and stirring effect of zinc liquid, enhance the durability of parts, improve the safety of equipment use, reduce the wear and tear of parts, and optimize the user experience of the equipment.
[0020] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description
[0021] In the attached diagram:
[0022] Figure 1 This is a schematic diagram of the structure of this utility model;
[0023] Figure 2 This is a schematic diagram showing the disassembled parts of this utility model;
[0024] Figure 3 This is a schematic diagram of the stirring plate structure of this utility model;
[0025] Figure 4 This is a top view of the second splash-proof strip of this utility model;
[0026] Figure 5 This is a schematic diagram of the second fixing plate structure of this utility model;
[0027] Figure 6 This is an enlarged view of part A of this utility model.
[0028] In the diagram: 10. Hot-dip galvanizing tank body; 11. First protective ring plate; 12. First anti-splash strip; 13. Movable frame plate; 14. First fixing plate; 15. Handle; 16. Storage trough plate; 17. Hydraulic cylinder; 18. Hydraulic push rod; 19. First connecting block; 20. First connecting plate; 21. Stirring plate; 22. Second fixing plate; 23. Rotating rod; 24. Rotating ring; 25. Second connecting block; 26. Heating rod; 27. Heater; 28. Heater switch; 29. Second anti-splash strip. Detailed Implementation
[0029] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model.
[0030] Example 1: A hot-dip galvanizing tank, specifically as follows Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 6As shown, the system includes a rectangular hot-dip galvanizing tank body 10, placed on the ground; a temperature control structure comprising a first temperature control unit and a second temperature control unit; the second temperature control unit includes a stirring plate 21 disposed inside the hot-dip galvanizing tank body 10, with a set of first connecting plates 20 fixedly installed at both ends of the stirring plate 21; a hydraulic push rod 18 disposed inside the hot-dip galvanizing tank body 10; and a hydraulic cylinder 17 fixedly installed on one outer wall of the hot-dip galvanizing tank body 10, the output end of which is connected to the hydraulic push rod 18. One end of the telescopic inner rod of the rod 18 is fixedly connected, and the other end of the telescopic inner rod of the hydraulic push rod 18 is fixedly installed with a first connecting block 19. One side of the outer wall of the first connecting block 19 is fixedly connected to one side of the outer wall of a set of first connecting plates 20. The second temperature control unit includes two sets of heating rods 26 fixedly installed inside the hot-dip galvanizing tank body 10. A heater 27 is fixedly installed on one side of the outer wall of the hot-dip galvanizing tank body 10. A heater switch 28 is provided on the outer wall of the heater 27. The heater 27 is electrically connected to the two sets of heating rods 26. The temperature inside the device is regulated by the temperature control structure. Pressing the heater switch 28 starts the heater 27, controls the two sets of heating rods 26 to heat the zinc liquid, starts the hydraulic cylinder 17, drives the hydraulic push rod 18 to move, pushes the first connecting block 19 to move, and drives the stirring plate 21 to move back and forth.
[0031] Specifically, such as Figure 1 , Figure 2 , Figure 3 and Figure 5 As shown, the first temperature control unit also includes a second fixing plate 22 fixedly installed on the inner wall of one side of the hot-dip galvanizing tank body 10. A rotating rod 23 is fixedly installed inside the second fixing plate 22, and a rotating ring 24 is rotatably installed on the outer wall of the rotating rod 23. A second connecting block 25 is fixedly installed on the outer wall of the rotating ring 24, and one end of the second connecting block 25 is fixedly connected to the outer wall of one side of another set of first connecting plates 20. The first connecting plate 20 and the rotating ring 24 are connected by the second connecting block 25. When the stirring plate 21 is pushed to move, it drives the rotating ring 24 to rotate on the outer wall of the rotating rod 23, so that the stirring plate 21 continuously moves back and forth to agitate the zinc liquid.
[0032] Based on the above, the structure of the hot-dip galvanizing tank body 10, hydraulic cylinder 17, hydraulic push rod 18, first connecting block 19, first connecting plate 20, stirring plate 21, second fixing plate 22, rotating rod 23, rotating ring 24, second connecting block 25, heating rod 26, heater 27 and heater switch 28 achieves the purpose of heating and stirring the zinc liquid, making the internal temperature of the zinc liquid uniform, reducing the temperature difference between the top and bottom of the zinc liquid, improving the surface treatment effect of the metal, and improving the galvanizing effect of the metal.
[0033] Example 2: Based on Example 1, specifically as follows... Figure 1 , Figure 2 and Figure 4As shown, a first protective ring plate 11 is fixedly installed on the outer wall of the hot-dip galvanizing tank body 10. Two sets of first anti-splash strips 12 are fixedly installed on the inner walls of both sides of the hot-dip galvanizing tank body 10, and two sets of second anti-splash strips 29 are fixedly installed on the inner walls of the other two sides of the hot-dip galvanizing tank body 10. The first anti-splash strips 12 are located above the second anti-splash strips 29. The outer wall of the hot-dip galvanizing tank body 10 is protected by the first protective ring plate 11, and the zinc liquid is protected from splashing by the first anti-splash strips 12 and the second anti-splash strips 29.
[0034] Specifically, such as Figure 1 and Figure 2 As shown, a movable frame plate 13 is provided on the top of the hot-dip galvanizing tank body 10. Two sets of first fixing plates 14 are fixedly installed on the top of the movable frame plate 13. Two sets of handles 15 are fixedly installed on one outer wall of the first fixing plate 14. By holding the handles 15, the first fixing plate 14 is lifted to remove the movable frame plate 13.
[0035] Specifically, such as Figure 1 and Figure 2 As shown, the bottom of the movable frame plate 13 has an opening, and a storage trough plate 16 is fixedly installed inside the opening. The metal is placed on the storage trough plate 16, and the movable frame plate 13 is placed inside the hot-dip galvanizing tank body 10 for galvanizing treatment.
[0036] Based on the above, the structure of the hot-dip galvanizing tank body 10, the first protective ring plate 11, the first anti-splash strip 12, the movable frame plate 13, the first fixed plate 14, the handle 15, the storage trough plate 16, and the second anti-splash strip 29 achieves the purpose of galvanizing metal and discharging the metal, thereby improving the galvanizing efficiency of the device, the convenience of metal discharge, and the flexibility of device use.
[0037] Example 3: Based on Examples 1 and 2, specifically as follows... Figure 2 and Figure 3 As shown, the stirring plate 21 is wavy, which improves the stirring efficiency of the zinc liquid.
[0038] Specifically, such as Figure 1 , Figure 2 and Figure 3 As shown, the parts inside the movable frame plate 13 and the hot-dip galvanizing tank body 10 are all made of titanium alloy, which improves the service life of the parts.
[0039] In summary, the structure of the hot-dip galvanizing tank body 10, the movable frame plate 13, and the stirring plate 21 improves the heating and stirring effect of the zinc liquid, enhances the durability of the parts, improves the safety of the device, reduces the wear and tear of the parts, and optimizes the user experience of the device.
[0040] Working principle: Pressing the heater switch 28 activates the heater 27, controlling the two sets of heating rods 26 to heat the zinc liquid in the hot-dip galvanizing tank body 10. This activates the hydraulic cylinder 17, driving the hydraulic push rod 18 to move, which in turn moves the first connecting block 19, causing the stirring plate 21 to move back and forth. Simultaneously, the stirring plate 21 is connected to the rotating ring 24 via the first connecting plate 20 and the second connecting block 25. When the stirring plate 21 moves, it causes the rotating ring 24 to rotate on the outer wall of the rotating rod 23, continuously agitating the zinc liquid. The first protective layer on the outer wall of the hot-dip galvanizing tank body 10... The ring plate 11 provides protection; the first anti-splash strip 12 on the inner walls of both sides and the second anti-splash strip 29 on the inner walls of the other two sides protect the zinc liquid from splashing. Hold the handle 15 to lift the first fixed plate 14 and take the movable frame plate 13. Place the metal on top of the storage tray plate 16 in the bottom opening of the movable frame plate 13, and then put the movable frame plate 13 into the hot-dip galvanizing tank body 10 for galvanizing treatment. The stirring plate 21 is wavy, which can improve the stirring efficiency of the zinc liquid. The movable frame plate 13 and the internal parts of the hot-dip galvanizing tank body 10 are all made of titanium alloy to improve the service life of the parts.
[0041] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.
Claims
1. A hot dip galvanizing bath characterized by, include: The hot-dip galvanizing tank body (10) is rectangular and is placed on the ground; The temperature control structure includes a first temperature control unit and a second temperature control unit. The second temperature control unit includes a stirring plate (21) disposed inside the hot-dip galvanizing tank body (10). A set of first connecting plates (20) are fixedly installed at both ends of the stirring plate (21). A hydraulic push rod (18) is disposed inside the hot-dip galvanizing tank body (10). A hydraulic cylinder (17) is fixedly installed on one side of the outer wall of the hot-dip galvanizing tank body (10). The output end of the hydraulic cylinder (17) is fixedly connected to one end of the telescopic inner rod of the hydraulic push rod (18). The other end of the telescopic inner rod of the rod (18) is fixedly installed with a first connecting block (19), and one side of the outer wall of the first connecting block (19) is fixedly connected to one side of the outer wall of a set of first connecting plates (20); the second temperature control unit includes two sets of heating rods (26) fixedly installed inside the hot-dip galvanizing tank body (10), a heater (27) is fixedly installed on one side of the outer wall of the hot-dip galvanizing tank body (10), a heater switch (28) is provided on the outer wall of the heater (27), and the heater (27) is electrically connected to the two sets of heating rods (26).
2. The galvanizing pot according to claim 1, wherein The first temperature control unit also includes a second fixing plate (22) fixedly installed on the inner wall of one side of the hot-dip galvanizing tank body (10). A rotating rod (23) is fixedly installed inside the second fixing plate (22). A rotating ring (24) is rotatably installed on the outer wall of the rotating rod (23). A second connecting block (25) is fixedly installed on the outer wall of the rotating ring (24). One end of the second connecting block (25) is fixedly connected to the outer wall of one side of another set of first connecting plates (20).
3. The hot-dip galvanizing tank according to claim 1, characterized in that, A first protective ring plate (11) is fixedly installed on the outer wall of the hot-dip galvanizing tank body (10). Two sets of first anti-splash strips (12) are fixedly installed on the inner walls of both sides of the hot-dip galvanizing tank body (10). Two sets of second anti-splash strips (29) are fixedly installed on the inner walls of the other two sides of the hot-dip galvanizing tank body (10). The first anti-splash strips (12) are located above the second anti-splash strips (29).
4. The hot-dip galvanizing tank according to claim 1, characterized in that, The hot-dip galvanizing tank body (10) is provided with a movable frame plate (13) on the top. Two sets of first fixing plates (14) are fixedly installed on the top of the movable frame plate (13). Two sets of handles (15) are fixedly installed on one side of the outer wall of the first fixing plate (14).
5. The hot-dip galvanizing tank according to claim 4, characterized in that, The bottom of the movable frame plate (13) has an opening, and a storage trough plate (16) is fixedly installed in the opening.
6. The hot-dip galvanizing tank according to claim 1, characterized in that, The stirring plate (21) is wavy.
7. The hot-dip galvanizing tank according to claim 4, characterized in that, The parts inside the movable frame plate (13) and the hot-dip galvanizing tank body (10) are all made of titanium alloy.