Slide bar full-station detection mechanism and distribution line

By installing detection plates and sensors on the distribution rod, the hanging hanger placement status is automatically detected, solving the problems of waste and misjudgment caused by manual visual inspection, and improving the efficiency and accuracy of the distribution line.

CN224431077UActive Publication Date: 2026-06-30BEIJING LAUNDRY BUTLER TECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
BEIJING LAUNDRY BUTLER TECHNOLOGY CO LTD
Filing Date
2025-08-25
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

In existing laundry and care industry distribution lines, the determination of whether the distribution bar is full relies on manual visual inspection, which leads to wasted manpower, easy errors, and untimely judgment, and can easily cause congestion or chaos.

Method used

Design a sliding bar full-station detection mechanism. By installing a detection plate and a sensor on the distribution bar, the detection plate is rotated by the clothes hanger. The sensor senses the rotation state and transmits a signal to realize automatic judgment of whether the distribution bar is full and whether the clothes hanger is correctly placed.

Benefits of technology

It enables automatic detection of whether the distribution bar is full and whether the clothes hanger is correctly placed, saving manpower, ensuring the timeliness and accuracy of judgment, and improving the work efficiency and practicality of the distribution line.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224431077U_ABST
    Figure CN224431077U_ABST
Patent Text Reader

Abstract

This utility model discloses a sliding bar full-station detection mechanism and distribution line, including: a distribution bar, inclined in arrangement; a detection plate, one end of which is connected to the distribution bar via a transition, and the other end of the detection plate is attached to the upper part of the distribution bar; when the clothes hanger slides on the distribution bar to the detection plate, it can push the detection plate to rotate; and a detection plate sensor, correspondingly arranged to the detection plate. This solves the technical problem in the prior art where the distribution line in the laundry and care industry relies solely on manual visual inspection to determine whether the distribution bar is full, which easily leads to wasted manpower, easy errors in distribution, and untimely detection, causing congestion or chaos.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of washing and care device technology, and more specifically, to a sliding bar full-station detection mechanism and distribution line. Background Technology

[0002] Currently, in the laundry and care industry, the distribution line is an important part of the garment processing flow. The distribution rod, as a key component of the distribution line, is used to carry and transport hangers full of clothes.

[0003] In actual production, it is necessary to accurately place the hangers onto the corresponding distribution rods and to know in a timely manner whether the distribution rods are full of hangers in order to carry out subsequent processing and scheduling.

[0004] In existing designs, whether the distribution poles in the laundry and care industry are full is determined by manual visual inspection, and there is no verification function to check whether hangers have been thrown to the designated distribution poles. This leads to many problems in practical applications. Manual visual inspection requires dedicated staff to constantly monitor the status of the distribution poles, which increases labor costs. At the same time, manual observation is susceptible to factors such as fatigue, which can lead to judgment errors. In particular, if the distribution poles are already full of hangers and cannot be detected in time, it will lead to the continued throwing of hangers, causing congestion or chaos. Utility Model Content

[0005] To address this issue, the present invention provides a sliding bar full-station detection mechanism and distribution line to solve the technical problems in the prior art where the distribution line in the laundry and care industry relies solely on manual visual inspection to determine whether the distribution bar is full, which easily leads to wasted manpower, easy mis-dispensing, and untimely detection, resulting in congestion or chaos.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A sliding bar full-station detection mechanism, comprising:

[0008] The distribution lever is angled.

[0009] The detection plate is connected to the distribution rod at one end, and the other end of the detection plate is attached to the upper part of the distribution rod.

[0010] When the hanger slides to the detection plate based on the distribution rod, it can push the detection plate to rotate;

[0011] A detection sensor is provided corresponding to the detection piece.

[0012] Based on the above technical solution, the present invention is further described as follows:

[0013] As a further aspect of this utility model, it also includes:

[0014] A fixing plate is fixedly disposed on one side of the distribution rod;

[0015] One end of the detection piece is connected to the distribution rod.

[0016] As a further aspect of this utility model, it also includes:

[0017] A rotating shaft is fixedly mounted to the fixed plate;

[0018] One end of the detection piece is adapted to the rotating shaft, allowing the detection piece to rotate around the rotating shaft, while the other end of the detection piece is a free-rotating end that fits into the upper part of the distribution rod.

[0019] When the hanger runs along the distribution rod, it pushes the free end of the detection piece to rotate upward around the rotation axis, and the rotation angle range of the detection piece is set to 0° to 45°.

[0020] As a further embodiment of this utility model,

[0021] A bearing is provided at the connection between the rotating shaft and the detection plate.

[0022] As a further embodiment of this utility model,

[0023] The free end of the detection piece is rounded, with the radius ranging from 0.5 to 1 cm.

[0024] As a further embodiment of this utility model,

[0025] The detection sensor is fixedly mounted on the side of the fixing plate facing the detection plate;

[0026] The distance between the sensor and the detection piece is set to be 1 to 3 cm.

[0027] As a further embodiment of this utility model,

[0028] The rotating shaft is fitted with a torsion spring, one end of which is fixedly connected to the rotating shaft, and the other end of which is fixedly connected to one end of the detection plate.

[0029] As a further embodiment of this utility model,

[0030] The surface of the distribution rod is provided with a sliding surface.

[0031] A distribution line, including the aforementioned slide bar full-station detection mechanism.

[0032] This utility model has the following beneficial effects:

[0033] This mechanism and device can automatically determine whether the clothes hanger is correctly positioned on the distribution rod and whether the distribution rod is fully loaded by installing a detection plate on a specific distribution rod. This replaces manual observation and saves manpower. In addition, it can ensure the timeliness and accuracy of the judgment, improve the working efficiency of the distribution line in the laundry industry, and enhance the overall functionality and practicality. Attached Figure Description

[0034] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below. The structures, proportions, sizes, etc., drawn in this specification are only used to complement the content disclosed in the specification, so that those skilled in the art can understand and read them. Any modifications to the structure, changes in the proportional relationships, or adjustments to the size, without affecting the effects and purposes that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.

[0035] Figure 1 This is a schematic diagram of the overall structure of the slide bar full-station detection mechanism provided in this embodiment of the utility model.

[0036] The attached diagram lists the components represented by each number as follows:

[0037] Detection plate 1, rotating shaft 2, detection plate sensor 3, upper fixing plate 4, lower fixing plate 5, distribution rod 6, clothes hanger 7. Detailed Implementation

[0038] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0039] The terms "upper," "lower," "left," "right," and "middle" used in this specification are merely for clarity of description and are not intended to limit the scope of implementation of this utility model. Any changes or adjustments to their relative relationships, without substantially altering the technical content, shall also be considered within the scope of implementation of this utility model.

[0040] like Figure 1As shown, this utility model embodiment provides a sliding bar full-station detection mechanism and a distribution line including the sliding bar full-station detection mechanism. The sliding bar full-station detection mechanism includes a detection plate 1, a rotating shaft 2, a detection plate sensor 3, an upper fixing plate 4, a lower fixing plate 5, and a distribution rod 6. By installing the detection plate 1 onto a specific distribution rod 6, the hanger 7, when running along the distribution rod 6, can contact and drive the detection plate 1 to rotate around the rotating shaft 2. The detection plate sensor 3 senses the rotation state of the detection plate 1 and transmits a signal to the system, realizing automatic judgment of whether the distribution rod is correctly positioned and whether the distribution rod is full. This replaces manual observation, saving manpower; furthermore, it ensures the timeliness and accuracy of the judgment, improves the working efficiency of the distribution line in the laundry industry, and enhances the overall functionality and practicality. Specific settings are as follows:

[0041] Please refer to Figure 1 The upper fixing plate 4 and the lower fixing plate 5 are both fixedly connected to one side of the distribution rod 6. The connection method can be welding or bolting, so as to provide stable support for the upper fixing plate 4 and the lower fixing plate 5 through the distribution rod 6, and ensure the stability of the overall mechanism and its function.

[0042] Please continue to refer to this. Figure 1 The rotating shaft 2 is fixedly mounted on the upper fixed plate 4. One end of the detection piece 1 is rotatably mounted on the rotating shaft 2, so that the detection piece 1 can rotate around the rotating shaft 2. The other end of the detection piece 1 is a free-rotating end that fits against the upper part of the distribution rod 6. When the hanger 7 runs along the distribution rod 6, it can push the free-rotating end of the detection piece 1 to rotate upward around the rotating shaft 2. The rotation angle range is set to 0° to 45°.

[0043] As a preferred embodiment, a bearing is provided at the connection between the rotating shaft 2 and the detection piece 1 to reduce the friction when the detection piece 1 rotates and improve the transmission response performance of the detection piece 1.

[0044] As another preferred embodiment, the free end of the detection piece 1 is rounded with a radius of 0.5 to 1 cm to prevent the detection piece 1 from scratching the hanger 7 or clothing when it comes into contact with the hanger 7, thus ensuring safety during use.

[0045] Please continue to refer to this. Figure 1 The detection sensor 3 is provided corresponding to the detection piece 1, and the detection sensor 3 is fixedly disposed on the side of the upper fixing plate 4 facing the detection piece 1; wherein, the detection sensor 3 may be, but is not limited to, an infrared sensor or a Hall sensor, and the detection sensor 3 and the upper fixing plate 4 may be fixedly connected by bolts.

[0046] The distance between the detection sensor 3 and the detection piece 1 is set to a range of 1 to 3 cm. This distance range ensures that the detection sensor 3 can accurately sense the rotation state of the detection piece 1. When the detection piece 1 turns once and returns to its initial position by its own weight, the detection sensor 3 sends out a signal once to monitor whether the distribution rod thrown by the clothes hanger is correct. When the detection piece 1 is continuously pushed up, the detection sensor 3 will continuously send out a signal to monitor whether the distribution rod 6 is full.

[0047] The detection sensor 3 is electrically connected to an external system via a wire. The detection sensor 3 can transmit the sensed signal to the external system for judgment and processing.

[0048] The distribution rod 6 is inclined as a whole, and the hanger 7 can slide automatically along the distribution rod 6 by its own weight. When the hanger 7 slides to the detection piece 1, it can push the detection piece 1 to rotate around the rotation axis 2.

[0049] As another preferred embodiment, the surface of the distribution rod 6 is provided with a smooth surface, such as by chrome plating, to reduce the friction when the hanger 7 slides, so that the hanger 7 can slide more smoothly and ensure the smooth progress of the testing process.

[0050] In one optional implementation, the detection plate sensor 3 adopts a more advanced laser sensor. The laser sensor has higher accuracy and faster response speed, and can more accurately sense the minute rotational changes of the detection plate 1. At the same time, the laser sensor is connected to the external system wirelessly, and can transmit signals via Bluetooth or Wi-Fi, eliminating the trouble of wire connections and making the installation and layout of the device more flexible.

[0051] In another preferred embodiment, the rotating shaft 2 is fitted with a torsion spring. One end of the torsion spring is fixedly connected to the rotating shaft 2, and the other end of the torsion spring is fixedly connected to one end of the detection plate 1. When the hanger 7 passes the detection plate 1, the torsion spring can drive the detection plate 1 to automatically reset, so that the detection plate 1 returns to its initial position more quickly under its own weight and with the help of the torsion spring, so as to detect the next hanger 7. The torsion spring can be made of spring steel, and its elastic coefficient can be selected according to the weight and rotation angle of the detection plate 1 to ensure that the detection plate 1 can reset smoothly and will not cause excessive resistance to the pushing of the hanger 7.

[0052] In summary, this slide bar full-station detection device, through its reasonable structural design, achieves automatic detection and judgment of whether the distribution rods in the laundry and care industry distribution line are full and whether the clothes hangers are correctly thrown out. It solves many problems existing in the current technology that relies on manual visual inspection, and has high practicality and promotion value.

[0053] Although the present invention has been described in detail above with general descriptions and specific embodiments, some modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, all such modifications or improvements made without departing from the spirit of the present invention fall within the scope of protection claimed by the present invention.

Claims

1. A sliding bar full-station detection mechanism, characterized in that, include: Distributor lever, angled design; The detection plate is connected to the distribution rod at one end, and the other end of the detection plate is attached to the upper part of the distribution rod. When the hanger slides to the detection plate based on the distribution rod, it can push the detection plate to rotate; A detection sensor is provided corresponding to the detection piece.

2. The slide bar full-station detection mechanism according to claim 1, characterized in that, Also includes: A fixing plate is fixedly disposed on one side of the distribution rod; One end of the detection piece is connected to the distribution rod.

3. The slide bar full-station detection mechanism according to claim 2, characterized in that, Also includes: A rotating shaft is fixedly mounted to the fixed plate; One end of the detection piece is adapted to the rotating shaft, allowing the detection piece to rotate around the rotating shaft, while the other end of the detection piece is a free-rotating end that fits into the upper part of the distribution rod. When the hanger runs along the distribution rod, it pushes the free end of the detection piece to rotate upward around the rotation axis, and the rotation angle range of the detection piece is set to 0° to 45°.

4. The slide bar full-station detection mechanism according to claim 3, characterized in that, A bearing is provided at the connection between the rotating shaft and the detection plate.

5. The slide bar full-station detection mechanism according to claim 3, characterized in that, The free end of the detection piece is rounded, with the radius ranging from 0.5 to 1 cm.

6. The slide bar full-station detection mechanism according to claim 3, characterized in that, The detection sensor is fixedly mounted on the side of the fixing plate facing the detection plate; The distance between the sensor and the detection piece is set to be 1 to 3 cm.

7. The slide bar full-station detection mechanism according to claim 3, characterized in that, The rotating shaft is fitted with a torsion spring, one end of which is fixedly connected to the rotating shaft, and the other end of which is fixedly connected to one end of the detection plate.

8. The slide bar full-station detection mechanism according to claim 1, characterized in that, The surface of the distribution rod is provided with a sliding surface.

9. A distribution line, characterized in that, Including the slide full-station detection mechanism as described in any one of claims 1-8.