A carpet processing and lint removal mechanism

Abstract

This utility model provides a carpet processing and lint removal mechanism, relating to the field of carpet processing technology. The utility model includes a lint suction machine, an auxiliary device, and a fixing device. The surface of the lint suction machine is equipped with a conveyor belt. The auxiliary device is mounted on the surface of the lint suction machine on the side near the feed inlet using the fixing device. The auxiliary device treats loose lint on the carpet surface using a protective cover and a brush roller. The auxiliary device includes a protective cover, which is mounted on the surface of the lint suction machine using the fixing device. A scraper is installed on one side of the inner wall of the protective cover, and the surface of the scraper has several grooves. A brush roller is installed on the inner wall of the protective cover, and a servo motor is installed on the surface of the protective cover. When in use, the lint suction machine of this utility model can more thoroughly and efficiently remove lint from the carpet surface, improving the practicality of the equipment, improving the quality of the carpet, and facilitating subsequent use of the carpet.

Description

Technical Field

[0001] This utility model relates to the field of carpet processing technology, and in particular to a carpet processing and lint removal mechanism. Background Technology

[0002] During the carpet manufacturing process, the carpet surface may have loose fibers and stray fibers due to electrostatic adsorption. The presence of loose fibers and stray fibers can affect the quality of the carpet and consequently impact subsequent sales. Therefore, appropriate equipment is used to remove these stray fibers.

[0003] When using a lint vacuum to remove surface lint from a carpet, first start the vacuum to make the conveyor belt run, then place the carpet on the conveyor belt and move it to the inner cavity of the vacuum. The powerful suction system above the vacuum will generate efficient suction to suck the lint from the carpet surface into the collection box. However, in actual use, it has been found that some lint on the carpet is attached to the deeper layers of carpet fibers and is difficult to remove by the suction of the airflow. This affects the lint removal effect and the subsequent use of the carpet, reduces product quality, and also reduces the practicality of the lint vacuum. Utility Model Content

[0004] The technical problem this invention aims to solve is that some stray hairs on carpets are attached to deeper layers of carpet fibers, making them difficult to remove by airflow, thus affecting the removal effect and subsequent use of the carpet.

[0005] The technical solution adopted by this utility model to solve its technical problem is: a carpet processing and lint removal mechanism, including a lint suction machine, an auxiliary device and a fixing device. The surface of the lint suction machine is provided with a conveyor belt. The auxiliary device is installed on the surface of the lint suction machine on the side of the feed inlet by means of the fixing device. The auxiliary device treats the loose lint on the carpet surface through a protective cover and a brush roller.

[0006] The effect achieved by the above components is as follows: when using a lint vacuum to remove stray hairs from the carpet surface, first start the lint vacuum, then place the carpet on the conveyor belt and move it with it. When it moves to the feed inlet, the auxiliary device will run and bring out the stray hairs that are deeply attached to the carpet surface to float on the surface. Then, the lint vacuum will enter the lint vacuum and the powerful vacuuming system will generate efficient suction to suck the stray hairs from the carpet surface into the collection box.

[0007] Preferably, the auxiliary device includes a protective cover, which is mounted on the surface of the hair suction machine by means of a fixing device. A scraper is installed on one side of the inner wall of the protective cover, wherein the surface of the scraper has a plurality of strip grooves. A brush roller is installed on the inner wall of the protective cover, and a servo motor is installed on the surface of the protective cover, wherein the servo motor and the brush roller are connected by gear meshing.

[0008] The effect achieved by the above components is that when the lint vacuum is used, it can remove stray hairs from the carpet surface more thoroughly and efficiently, improving the practicality of the equipment, improving the quality of the carpet, and facilitating the subsequent use of the carpet.

[0009] Preferably, the auxiliary device further includes bearings installed on both sides of the brush roller, wherein the inner and outer rings of the bearings are connected to the brush roller and the protective cover, respectively.

[0010] The effect achieved by the above components is that, through the bearing arrangement, the brush roller is less likely to experience rotational wear with the protective cover when driven by the servo motor and gears, thus ensuring the stable rotation of the brush roller.

[0011] Preferably, a plurality of mounting plates are installed on both sides of the surface of the protective cover, wherein rollers are rotatably provided on the surface of the mounting plates.

[0012] The effect achieved by the above components is that, through the installation of the mounting plate and rollers, when the carpet moves on the conveyor belt, the rollers can roll on both sides of the carpet surface, ensuring the stability of the carpet, making it less prone to wrinkles, and improving the effectiveness of the auxiliary device.

[0013] Preferably, the auxiliary device further includes a reinforcing strip installed on one side of the protective cover, wherein the reinforcing strip enhances the assembly effect of the protective cover.

[0014] The effect achieved by the above components is that, through the reinforcement strip made of rubber, the protective cover is less likely to have gaps when installed on the surface of the hair removal machine, thus ensuring the stability of the protective cover.

[0015] Preferably, the fixing device includes a mounting block installed on the surface of the hair removal machine, wherein a mounting frame is snapped onto the surface of the mounting block, and the mounting frame is connected to the surface of the protective cover, and the mounting block and the mounting frame are connected and fixed by bolts.

[0016] The effect achieved by the above components is that the auxiliary device is easier to disassemble and use, and also facilitates subsequent inspection and maintenance.

[0017] Preferably, the fixing device further includes a knob mounted on the bolt, wherein the knob assists in the use of the bolt.

[0018] The effect achieved by the above components is that the knob makes the bolts easier and quicker to use, thereby making the disassembly and assembly of the auxiliary device more convenient and improving the ease of use of the fixing device.

[0019] Preferably, the fixing device further includes a washer fitted onto the bolt, wherein the washer enhances the performance of the bolt.

[0020] The effect achieved by the above components is that the use of washers makes the bolts more securely assembled on the mounting frame, preventing them from loosening due to rotation, and ensuring the stable installation of the auxiliary device.

[0021] The beneficial effects of this utility model are:

[0022] This utility model of a lint remover can more thoroughly and efficiently remove stray lint from the carpet surface, improving the practicality of the equipment, enhancing the quality of the carpet, and facilitating its subsequent use. Attached Figure Description

[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0024] Figure 1 This is a schematic diagram of the structure of this utility model;

[0025] Figure 2 This is a schematic diagram of the auxiliary device of this utility model;

[0026] Figure 3 This is an exploded view of the auxiliary device of this utility model;

[0027] Figure 4 This is a structural schematic diagram of the fixing device of this utility model.

[0028] Legend: 1. Hair suction machine; 2. Conveyor belt; 3. Collection box; 4. Auxiliary device; 41. Protective cover; 42. Brush roller; 43. Gear; 44. Servo motor; 45. Scraper; 46. Mounting plate; 47. Roller; 48. Bearing; 49. Reinforcing strip; 5. Fixing device; 51. Mounting frame; 52. Mounting block; 53. Bolt; 54. Washer; 55. Knob. Detailed Implementation

[0029] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.

[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" or "linked" should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral connection; it can refer to a mechanical connection or an electrical connection; it can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0031] Figure 1 and Figure 2The carpet processing and lint removal mechanism shown includes a lint suction machine 1, an auxiliary device 4, and a fixing device 5. The surface of the lint suction machine 1 is provided with a conveyor belt 2. The auxiliary device 4 is installed on the surface of the lint suction machine 1 on the side of the feed inlet by means of the fixing device 5. The auxiliary device 4 treats the loose lint on the carpet surface through a protective cover 41 and a brush roller 42.

[0032] Figure 1 , Figure 2 and Figure 3 The auxiliary device 4 shown includes a protective cover 41, which is mounted on the surface of the lint vacuum cleaner 1 by means of a fixing device 5. A scraper 45 is installed on one side of the inner wall of the protective cover 41, and the surface of the scraper 45 has several strip grooves. A brush roller 42 is installed on the inner wall of the protective cover 41, and a servo motor 44 is installed on the surface of the protective cover 41. The servo motor 44 and the brush roller 42 are connected by the meshing of a gear 43. When using the lint vacuum cleaner 1 to remove lint from the carpet surface, the lint vacuum cleaner 1 is started first, and then the carpet is placed on the conveyor belt 2 and moved with it. When it moves to the feed inlet, it is covered by the protective cover 41, and then the servo motor 44 starts running, driving its output end. The gear 43, mounted via a coupling, rotates, and through the meshing of the gear 43, the brush roller 42 rotates. At this time, the hard bristles on the surface of the brush roller 42 scrape the carpet surface, bringing out the deep-seated hairs attached to the carpet surface and making them float to the surface. During rotation, the bristles come into contact with the grooves on the surface of the scraper 45, scraping away the hairs through the action of the scraper 45. The hairs then fall back onto the carpet surface and enter the lint vacuum cleaner 1. The powerful vacuuming system generates efficient suction to suck the hairs from the carpet surface into the collection box 3. When the lint vacuum cleaner 1 is in use, it can more thoroughly and efficiently remove the hairs from the carpet surface, improving the practicality of the equipment, improving the quality of the carpet, and facilitating the subsequent use of the carpet.

[0033] Figure 1 , Figure 2 and Figure 3The auxiliary device 4 shown also includes bearings 48 installed on both sides of the brush roller 42. The inner and outer rings of the bearings 48 are connected to the brush roller 42 and the protective cover 41, respectively. By setting the bearings 48, the brush roller 42 is less likely to rotate and wear with the protective cover 41 when driven by the servo motor 44 and the gear 43, thus ensuring the stable rotation of the brush roller 42. Several mounting plates 46 are installed on both sides of the surface of the protective cover 41. Rollers 47 are rotatably set on the surface of the mounting plates 46. By setting the mounting plates 46 and the rollers 47, when the carpet moves on the conveyor belt 2, the rollers 47 can roll on both sides of the carpet surface, ensuring the stability of the carpet, preventing wrinkles, and improving the use effect of the auxiliary device 4. The auxiliary device 4 also includes a reinforcing strip 49 installed on one side of the protective cover 41. The reinforcing strip 49 enhances the assembly effect of the protective cover 41. By setting the rubber reinforcing strip 49, when the protective cover 41 is installed on the surface of the lint suction machine 1, gaps are less likely to occur, thus ensuring the stability of the protective cover 41.

[0034] Figure 1 , Figure 2 and Figure 4 The fixing device 5 shown includes a mounting block 52 installed on the surface of the hair suction machine 1. The surface of the mounting block 52 is snapped with a mounting frame 51, and the mounting frame 51 is connected to the surface of the protective cover 41. The mounting block 52 and the mounting frame 51 are connected and fixed by bolts 53. When assembling the auxiliary device 4, the protective cover 41 is first attached to the surface of the hair suction machine 1. At this time, the inner wall of the mounting frame 51, which is fixedly connected to the surface of the protective cover 41, will snap onto the mounting block 52, which is fixedly connected to the surface of the hair suction machine 1. Then, the bolts 53 penetrate the surface of the mounting frame 51, so that the bolts 53 and the mounting block 52 form a threaded connection, thereby fixing the position of the protective cover 41. At this time, the auxiliary device 4 is more convenient to disassemble and use, and it is also convenient for subsequent inspection and maintenance.

[0035] Figure 1 and Figure 4 The fixing device 5 shown also includes a knob 55 mounted on the bolt 53. The knob 55 assists in the use of the bolt 53. The setting of the knob 55 makes the bolt 53 more convenient and quick to use, thereby making the disassembly and assembly of the auxiliary device 4 more convenient. In addition to the convenience of using the fixing device 5, the fixing device 5 also includes a washer 54 fitted on the bolt 53. The washer 54 enhances the use effect of the bolt 53. The setting of the washer 54 makes the bolt 53 more firmly assembled on the mounting frame 51, and it is not easy to rotate and loosen, thus ensuring the stable installation of the auxiliary device 4.

[0036] Working Principle: When using the lint vacuum 1 to remove stray hairs from the carpet surface, first start the lint vacuum 1, then place the carpet on the conveyor belt 2 and move it. When it reaches the feed inlet, it is covered by the protective cover 41. Then, the servo motor 44 starts running, driving the gear 43 installed on the coupling at its output end to rotate. Through the meshing of the gear 43, the brush roller 42 rotates. At this time, the hard bristles on the surface of the brush roller 42 will scrape the carpet surface, bringing out the stray hairs attached deep to the carpet surface and floating them to the surface. During rotation, the bristles will contact the grooves on the surface of the scraper 45, scraping away the stray hairs through the action of the scraper 45. The hairs fall back onto the carpet surface and then enter the lint vacuum 1. The powerful vacuuming system generates efficient suction to suck the stray hairs from the carpet surface into the collection box 3. When using the lint vacuum 1, it can more thoroughly and efficiently remove stray hairs from the carpet surface, improving the practicality of the equipment, improving the quality of the carpet, and facilitating the subsequent use of the carpet.

[0037] When assembling the auxiliary device 4, first attach the protective cover 41 to the surface of the hair suction machine 1. At this time, the inner wall of the mounting frame 51 fixedly connected to the surface of the protective cover 41 will be snapped onto the mounting block 52 fixedly connected to the surface of the hair suction machine 1. Then, the bolt 53 passes through the surface of the mounting frame 51, so that the bolt 53 and the mounting block 52 form a threaded connection, and the position of the protective cover 41 is fixed. At this time, the auxiliary device 4 is more convenient to disassemble and use, and it is also convenient for subsequent inspection and maintenance.

[0038] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A carpet processing and lint removal mechanism, comprising a lint suction machine (1), an auxiliary device (4), and a fixing device (5), characterized in that: The surface of the lint suction machine (1) is provided with a conveyor belt (2), and the auxiliary device (4) is installed on the surface of the lint suction machine (1) on the side of the feed inlet by means of a fixing device (5). The auxiliary device (4) treats the loose hair on the carpet surface through a protective cover (41) and a brush roller (42).

2. The carpet processing and lint removal mechanism according to claim 1, characterized in that: The auxiliary device (4) includes a protective cover (41), which is mounted on the surface of the hair suction machine (1) by means of a fixing device (5). A scraper (45) is installed on one side of the inner wall of the protective cover (41), wherein the surface of the scraper (45) is provided with several strip grooves. A brush roller (42) is installed on the inner wall of the protective cover (41), and a servo motor (44) is installed on the surface of the protective cover (41). The servo motor (44) and the brush roller (42) are connected by the meshing of gears (43).

3. The carpet processing and lint removal mechanism according to claim 2, characterized in that: The auxiliary device (4) also includes bearings (48) installed on both sides of the brush roller (42), wherein the inner and outer rings of the bearings (48) are connected to the brush roller (42) and the protective cover (41) respectively.

4. A carpet processing and lint removal mechanism according to claim 2, characterized in that: Several mounting plates (46) are respectively installed on both sides of the surface of the protective cover (41), and rollers (47) are rotatably provided on the surface of the mounting plate (46).

5. A carpet processing and lint removal mechanism according to claim 2, characterized in that: The auxiliary device (4) also includes a reinforcing strip (49) installed on one side of the protective cover (41), wherein the reinforcing strip (49) enhances the assembly effect of the protective cover (41).

6. The carpet processing and lint removal mechanism according to claim 1, characterized in that: The fixing device (5) includes a mounting block (52) installed on the surface of the hair suction machine (1), wherein a mounting frame (51) is snapped onto the surface of the mounting block (52), and the mounting frame (51) is connected to the surface of the protective cover (41). The mounting block (52) and the mounting frame (51) are connected and fixed by bolts (53).

7. A carpet processing and lint removal mechanism according to claim 6, characterized in that: The fixing device (5) also includes a knob (55) mounted on the bolt (53), wherein the knob (55) assists in the use of the bolt (53).

8. A carpet processing and lint removal mechanism according to claim 6, characterized in that: The fixing device (5) also includes a washer (54) fitted on the bolt (53), wherein the washer (54) enhances the performance of the bolt (53).

Images