A soot cleaning device for a steam boiler

The scraper moves horizontally and vertically through a motor-driven mechanism. Combined with a sealing ring design, this solves the problems of incomplete cleaning of the inner wall of the steam boiler and blockage of the drain pipe, improving cleaning efficiency and convenience.

CN224434371UActive Publication Date: 2026-06-30LIHUAYI WEIYUAN CHEM CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LIHUAYI WEIYUAN CHEM CO LTD
Filing Date
2025-06-24
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

When cleaning the inner wall of existing steam boilers, the scraper only moves horizontally, which is not enough to clean the surface thoroughly, and the drain pipe is prone to clogging and difficult to clean.

Method used

A drive mechanism including a motor drive was designed. Through the combination of output shaft, gear and cam, the horizontal and vertical movement of the scraper is realized. A sealing ring is set between the water outlet pipe and the furnace body to facilitate disassembly and cleaning.

Benefits of technology

It enables a comprehensive cleaning of the inner wall of the steam boiler, preventing dirt from clogging the water outlet pipe and improving cleaning efficiency and convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model provides a stain cleaning device for a steam boiler, relating to the field of steam boiler technology. A motor drives an output shaft to rotate, which in turn drives a rotating shaft, causing a lifting plate to move vertically. Because a telescopic rod and spring are installed below the lifting plate, it continuously performs repeated lifting and lowering movements. A rotating shaft is movably connected to the middle of the lifting plate, causing it to rotate while also performing repeated vertical movements. This allows the scraper with brushes to move both horizontally and vertically, effectively cleaning the dirt on the inner wall of the boiler and achieving a thorough cleaning effect. The device is fixed to the side of the boiler body with multiple screws, and a sealing ring is tightly fitted between the water outlet pipe and the boiler body to prevent liquid leakage. After prolonged use, when dirt accumulates in the water outlet pipe, it can be disassembled for cleaning to prevent blockage.
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Description

Technical Field

[0001] This utility model relates to the field of steam boiler technology, and in particular to a stain cleaning device for steam boilers. Background Technology

[0002] A steam boiler is a device that can generate steam. It is usually composed of oil-fired steam boilers, gas-fired steam boilers, and electric steam boilers. It uses oil, gas, or electricity to provide heat to heat the water inside the steam boiler and produce usable steam. However, during the use of steam boilers, a lot of scale will be generated on the inner wall of the boiler. If the scale is not cleaned, it will reduce the boiler's heat production efficiency.

[0003] Patent CN220750104U discloses a stain cleaning device for a steam boiler. By adjusting the rotation speed of the hollow shaft through a servo motor, the first scraper generates centrifugal force of different magnitudes. This allows the first scraper to exert pressure on the inner wall of the boiler, which is more conducive to the first scraper cleaning the stains on the inner wall of the boiler.

[0004] The existing technology described above only moves the first scraper horizontally when cleaning the inner wall of a steam boiler, without any vertical movement. This results in insufficient cleaning of the dirt on the inner wall of the boiler. Furthermore, in the existing technology, water carries the dirt out of the drain pipe during cleaning. After long-term use, the dirt can easily clog the drain pipe. Since the drain pipe is integrated with the boiler body, it is inconvenient to clean the dirt inside the drain pipe. In view of this, we propose a stain cleaning device for steam boilers. Utility Model Content

[0005] To solve the above problems, this utility model provides a stain cleaning device for a steam boiler, including a boiler body (1), a water inlet (16) is provided at the top of the boiler body (1), a water outlet pipe (17) is installed at the bottom of the outer side, a drive mechanism is fixedly provided at the top of the boiler body (1), the bottom of the drive mechanism passes through the interior of the boiler body (1) through a rotating shaft (11), a crossbar (12) is fixed on the outer side of the rotating shaft (11), a scraper (14) is connected to both ends of the crossbar (12), the crossbar (12) and the scraper (14) are perpendicular to each other, and a brush (15) is installed on the outer side of the scraper (14).

[0006] The driving mechanism includes a housing (23), a motor (2) is fixed to the top of the inner wall of the housing (23), an output shaft (3) is installed in the middle of the motor (2), a vertical protrusion is provided at the bottom of the output shaft (3), the protrusion is movably engaged with the groove at the top of the rotating shaft (11), the output shaft (3) drives the rotating shaft (11) to rotate, a first gear (4) is fixed to the outside of the output shaft (3), and second gears (5) are symmetrically arranged on the left and right sides of the first gear (4), the first gear (4) and the second gear (5) are meshed, and the axis of the first gear (4) and the second gear (5) are meshed. The axes of the two gears are perpendicular to each other. The middle position of the second gear (5) is fixedly connected to one end of the central shaft (6). The other end of the central shaft (6) is rotatably connected to the side wall of the housing (23) through a bearing. A cam (7) is installed on the outside of the central shaft (6). A lifting plate (8) is provided below the cam (7). A telescopic rod (9) is installed below the lifting plate (8). A spring (10) is sleeved on the outside of the telescopic rod (9). A groove is provided in the middle position of the lifting plate (8). The groove is movably engaged with the protrusion on the outside of the rotating shaft (11). The lifting plate (8) drives the rotating shaft (11) to move up and down.

[0007] Optionally, a valve knob (18) is fixed above the water outlet pipe (17), the water outlet pipe (17) is installed on the outer wall of the furnace body (1) by screws (19), a sealing ring (20) is provided between the water outlet pipe (17) and the outer wall of the furnace body (1), and a through hole (21) is opened on the side wall of the furnace body (1).

[0008] Optionally, a fixing plate (22) is fixed to the top of the housing (23), and the fixing plate (22) is movably connected to the central shaft (6).

[0009] Optionally, a slider (13) is movably connected to the end of the crossbar (12), and the axis of the slider (13) coincides with the axis of the crossbar (12), and the end side of the slider (13) is fixed to the scraper (14).

[0010] Optionally, the screws (19) are distributed at equal angles on the side of the water outlet pipe (17), and the inner diameter of the water outlet pipe (17) is the same as the inner diameter of the through hole (21).

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] 1. This utility model uses a motor to drive the output shaft to rotate. As the output shaft drives the rotating shaft to rotate, the lifting plate moves vertically. Because a telescopic rod and spring are installed below the lifting plate, the lifting plate continuously performs repeated lifting and lowering movements. The rotating shaft is movably connected to the middle position of the lifting plate, so that the rotating shaft also performs repeated vertical movements while rotating. In this way, the scraper with brush can not only perform horizontal rotational movements, but also vertical movements, which can better clean the dirt on the inner wall of the furnace and achieve a comprehensive cleaning effect.

[0013] 2. This utility model is fixed to the side of the furnace body with multiple screws, and a sealing ring is tightly attached between the water outlet pipe and the furnace body to prevent liquid leakage. After the furnace body has been used for a long time, when dirt accumulates in the water outlet pipe, the water outlet pipe can be disassembled for cleaning to avoid dirt clogging the water outlet pipe. Attached Figure Description

[0014] The following description, with reference to the accompanying drawings, illustrates an embodiment of a stain cleaning device for a steam boiler according to the present invention. The drawings are as follows:

[0015] Figure 1 This is a schematic diagram of the external structure of a stain cleaning device for a steam boiler proposed in this utility model.

[0016] Figure 2 This is a front sectional view of a stain cleaning device for a steam boiler proposed in this utility model.

[0017] Figure 3 for Figure 2 Enlarged structural diagram at point A;

[0018] Figure 4 for Figure 2 Enlarged structural diagram at point B;

[0019] Figure 5 for Figure 2 Enlarged structural diagram at point C;

[0020] Figure 6 This is a schematic diagram of the connection between the lifting plate and the rotating shaft of a stain cleaning device for a steam boiler proposed in this utility model.

[0021] Figure 7 This is a schematic diagram of the connection between the output shaft and the rotating shaft of a stain cleaning device for a steam boiler proposed in this utility model.

[0022] Figure 8 This is a schematic diagram of the connection between the cam and the lifting plate in a stain cleaning device for a steam boiler proposed in this utility model.

[0023] Figure label:

[0024] 1. Furnace body; 2. Motor; 3. Output shaft; 4. First gear; 5. Second gear; 6. Central shaft; 7. Cam; 8. Lifting plate; 9. Telescopic rod; 10. Spring; 11. Rotating shaft; 12. Crossbar; 13. Slider; 14. Scraper; 15. Brush; 16. Water inlet; 17. Water outlet pipe; 18. Valve knob; 19. Screw; 20. Sealing ring; 21. Through hole; 22. Fixing plate; 23. Shell. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] It should be noted that if there are directional indicators (such as up, down, left, right, front, back, etc.) in the embodiments of this utility model, they are only used to explain the relative positional relationship and movement of the components in a specific posture. If the specific posture changes, the directional indicator will also change accordingly.

[0027] Furthermore, if the descriptions in this utility model involve terms such as "first" or "second," they are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. If the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0028] The specific implementation of this utility model will be described in detail below with reference to specific embodiments:

[0029] Reference Figures 1-4 A stain cleaning device for a steam boiler includes a boiler body 1. The boiler body 1 is characterized in that a water inlet 16 is provided at the top and a water outlet pipe 17 is installed at the bottom of the outer side. A drive mechanism is fixedly provided at the top of the boiler body 1. The bottom of the drive mechanism passes through the interior of the boiler body 1 via a rotating shaft 11. A crossbar 12 is fixed on the outer side of the rotating shaft 11. Both ends of the crossbar 12 are connected to scrapers 14. The crossbar 12 and the scrapers 14 are perpendicular to each other. A brush 15 is installed on the outer side of the scrapers 14.

[0030] The drive mechanism includes a housing 23. A motor 2 is fixed to the top of the inner wall of the housing 23. An output shaft 3 is installed in the middle of the motor 2. A vertical protrusion is provided at the bottom of the output shaft 3, which is movably engaged with a groove on the top of the rotating shaft 11. The output shaft 3 drives the rotating shaft 11 to rotate. A first gear 4 is fixed to the outside of the output shaft 3. Second gears 5 are symmetrically arranged on the left and right sides of the first gear 4. The first gear 4 and the second gear 5 are meshed, and the axis of the first gear 4 is perpendicular to the axis of the second gear 5. The first gear 4 and the second gear 5 transmit power. The middle position of the second gear 5 is fixedly connected to one end of the central shaft 6, and the other end of the central shaft 6... The bearing is rotatably connected to the side wall of the housing 23. A fixing plate 22 is fixed on the top of the housing 23. The fixing plate 22 is movably connected to the central shaft 6. A cam 7 is installed on the outside of the central shaft 6. A lifting plate 8 is set below the cam 7. A telescopic rod 9 is installed below the lifting plate 8. A spring 10 is sleeved on the outside of the telescopic rod 9. The lifting plate 8 and the furnace body 1 form a lifting installation structure through the cam 7. There are two cams 7 symmetrically arranged about the center line of the lifting plate 8 to ensure the force balance of the lifting plate 8 and make the lifting plate 8 move stably. A groove is set in the middle position of the lifting plate 8. The groove is movably engaged with the protrusion on the outside of the rotating shaft 11. The lifting plate 8 drives the rotating shaft 11 to move up and down.

[0031] Optionally, a valve knob 18 is fixed above the water outlet pipe 17. The water outlet pipe 17 is installed on the outer wall of the furnace body 1 by screws 19. A sealing ring 20 is provided between the water outlet pipe 17 and the outer wall of the furnace body 1 to prevent liquid leakage. A through hole 21 is opened on the side wall of the furnace body 1. After the furnace body 1 has been used for a long time, when dirt accumulates in the water outlet pipe 17, the water outlet pipe 17 can be disassembled for cleaning to avoid the accumulation of dirt and blockage of the water outlet pipe 17.

[0032] Optionally, a slider 13 is movably connected to the end of the crossbar 12, and the axis of the slider 13 coincides with the axis of the crossbar 12. The end of the slider 13 is fixed to the scraper 14. When the motor 2 is turned on, the slider 13 and the scraper 14 squeeze the brush 15 under the action of centrifugal force, which makes it easier to clean the dirt on the inner wall of the furnace body 1.

[0033] Optionally, screws 19 are distributed at equal angles on the side of the water outlet pipe 17, and the inner diameter of the water outlet pipe 17 is the same as the inner diameter of the through hole 21, so that the water carrying dirt can flow smoothly out of the furnace body 1.

[0034] The working principle of this utility model:

[0035] When using this device, turn on the motor 2 and pour the cleaning solution into the furnace body 1 through the inlet 16. The motor 2 drives the output shaft 3 to rotate. A first gear 4 is fixed on the outer side of the output shaft 3. A second gear 5 is meshed on the outer side of the first gear 4. A central shaft 6 is fixed in the middle of the second gear 5. A cam 7 is fixed on the outer side of the central shaft 6. While the output shaft 3 drives the rotating shaft 11 to rotate, the cam 7 also rotates and acts on the lifting plate 8, causing the lifting plate 8 to move vertically. Since a telescopic rod 9 and a spring 10 are installed below the lifting plate 8, the lifting plate 8 continuously performs repeated lifting and lowering movements. The rotating shaft 11 is movably connected in the middle of the lifting plate 8, so that while the rotating shaft 11 is rotating, it is also performing repeated vertical movements. In this way, the scraper 14 and the brush 15 can not only move in the horizontal rotation direction, but also move vertically, which can better clean the dirt on the inner wall of the furnace body 1 and achieve a comprehensive cleaning effect.

[0036] The water outlet pipe 17 is fixed to the side of the furnace body 1 by multiple screws 19, and a sealing ring 20 is tightly attached between the water outlet pipe 17 and the furnace body 1 to prevent liquid leakage. After the furnace body 1 has been used for a long time, when dirt accumulates in the water outlet pipe 17, the water outlet pipe 17 can be disassembled for cleaning to avoid dirt clogging the water outlet pipe 17.

[0037] The present invention has thus far described the technical solution of the present invention with reference to the preferred embodiments shown in the accompanying drawings. However, it will be readily understood by those skilled in the art that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will all fall within the protection scope of the present invention.

Claims

1. A stain cleaning device for a steam boiler, comprising a boiler body (1), characterized in that, The furnace body (1) is provided with a water inlet (16) at the top and a water outlet pipe (17) at the bottom of the outer side. A drive mechanism is fixedly provided at the top of the furnace body (1). The bottom of the drive mechanism passes through the furnace body (1) through a rotating shaft (11). A crossbar (12) is fixed on the outside of the rotating shaft (11). Scrapers (14) are connected to both ends of the crossbar (12). The crossbar (12) and the scraper (14) are perpendicular to each other. A brush (15) is installed on the outside of the scraper (14). The driving mechanism includes a housing (23), a motor (2) is fixed to the top of the inner wall of the housing (23), an output shaft (3) is installed in the middle of the motor (2), a vertical protrusion is provided at the bottom of the output shaft (3), the protrusion is movably engaged with the groove at the top of the rotating shaft (11), the output shaft (3) drives the rotating shaft (11) to rotate, a first gear (4) is fixed to the outside of the output shaft (3), and second gears (5) are symmetrically arranged on the left and right sides of the first gear (4), the first gear (4) and the second gear (5) are meshed, and the axis of the first gear (4) and the second gear (5) are meshed. The axes of the two gears are perpendicular to each other. The middle position of the second gear (5) is fixedly connected to one end of the central shaft (6). The other end of the central shaft (6) is rotatably connected to the side wall of the housing (23) through a bearing. A cam (7) is installed on the outside of the central shaft (6). A lifting plate (8) is provided below the cam (7). A telescopic rod (9) is installed below the lifting plate (8). A spring (10) is sleeved on the outside of the telescopic rod (9). A groove is provided in the middle position of the lifting plate (8). The groove is movably engaged with the protrusion on the outside of the rotating shaft (11). The lifting plate (8) drives the rotating shaft (11) to move up and down.

2. The stain cleaning device for a steam boiler according to claim 1, characterized in that, A valve knob (18) is fixed above the water outlet pipe (17). The water outlet pipe (17) is installed on the outer wall of the furnace body (1) by screws (19). A sealing ring (20) is provided between the water outlet pipe (17) and the outer wall of the furnace body (1). A through hole (21) is opened on the side wall of the furnace body (1).

3. The stain cleaning device for a steam boiler according to claim 1, characterized in that, A fixing plate (22) is fixed to the top of the housing (23), and the fixing plate (22) is movably connected to the central shaft (6).

4. The stain cleaning device for a steam boiler according to claim 1, characterized in that, A slider (13) is movably connected to the end of the crossbar (12), and the axis of the slider (13) coincides with the axis of the crossbar (12). The end side of the slider (13) is fixed to the scraper (14).

5. A stain cleaning device for a steam boiler according to claim 2, characterized in that, The screws (19) are distributed at equal angles on the side of the water outlet pipe (17), and the inner diameter of the water outlet pipe (17) is the same as the inner diameter of the through hole (21).

Citation Information

Patent Citations

  • Stain cleaning device of steam boiler

    CN220750104U