A product flatness inspection machine

Abstract

This utility model relates to the field of flatness inspection technology, specifically a product flatness inspection machine. It mainly includes a support frame, a turntable mounted at the top center of the support frame, and an inspection frame fixedly mounted at the front of the top of the support frame. A replacement assembly is located on one side of the top of the support frame. A limiting groove is connected to the inner side of the support plate, and a connecting wheel is provided on the inner side of the support plate. An adjustment and protection assembly is located on one side of the top of the support frame, and a sliding limit block is connected to the top of the telescopic rod. The product flatness inspection machine of this application allows for easy replacement and installation of the visual inspection head. The inspection mounting plate drives a connecting wheel on one side to slide within the limiting groove, and then the connecting wheel is engaged with the connecting groove adapter. After installation, the machine is tightened with a positioning screw, allowing the entire visual inspection head to be moved out for maintenance, thus improving the practicality of the device.

Description

Technical Field

[0001] This utility model relates to the field of flatness testing technology, specifically a product flatness testing machine. Background Technology

[0002] During product manufacturing, sheet materials are prone to warping and deformation, which can affect the product's appearance or subsequent assembly processes. Therefore, a flatness inspection machine is needed to inspect the flatness of the product after the sheet material has been formed.

[0003] Existing flat surface inspection equipment involves placing products on an inspection platform and then inspecting the product's surface using cameras or vision sensors. During the inspection process, the equipment is fixed but moved via a movable platform. The inspection cameras are multiple, and the disassembly and assembly involved in case of damage or repair are quite cumbersome, which affects the efficiency of the equipment and its practicality. Optimization and improvement are needed. Utility Model Content

[0004] The purpose of this invention is to provide a product flatness inspection machine to solve the problem that the device for inspecting products mentioned in the background art is cumbersome to install before and after maintenance, which affects processing efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a product flatness inspection machine, comprising: a support frame, a turntable mounted at the top center of the support frame, and an inspection frame fixedly mounted at the front of the top of the support frame; and further comprising a replacement and disassembly assembly assembly and an adjustment and protection assembly.

[0006] The replacement assembly is located on one side of the top of the support frame. The replacement assembly includes a support plate, a limit groove is connected to the inner side of the support plate, and a plug-in wheel is provided on the inner side of the support plate. The replacement assembly is used for the disassembly and maintenance of the inspection component.

[0007] The adjustable protective assembly is located on one side of the top of the support frame. The adjustable protective assembly includes a telescopic rod, and a sliding limit block is connected to the top of the telescopic rod. The adjustable protective assembly is used for protection during detection and transfer.

[0008] Preferably, a transfer frame is fixedly installed on the rear top of the support frame, and a conveyor belt is installed on the inner side of the transfer frame.

[0009] Preferably, a positioning block is fixedly installed on one side of the top of the support frame, and a sliding mounting block is slidably connected to the top inner side of the positioning block.

[0010] Preferably, the bottom end of the sliding mounting block is slidably connected to a sliding frame, and the support plate is fixedly connected to the bottom end of the sliding frame.

[0011] Preferably, the bottom wall of the support plate has an insertion groove, the limiting slide is fixedly installed on the inner side of the support plate, and the outer side of the support plate is threaded with a positioning screw.

[0012] Preferably, a detection mounting plate is connected to the top of the support plate, a visual inspection head is installed on the inner side of the detection mounting plate, the plug-in wheels are fixedly installed at the four corners of the bottom of the detection mounting plate, and protective washers are connected to the outer side of the plug-in wheels.

[0013] Preferably, the telescopic rod is fixedly installed on the inner side of the positioning block, and the inner side of the positioning block is provided with a guide groove.

[0014] Preferably, a guide rod is fixedly connected to the inner bottom end of the guide groove, and an elastic connector is fixedly connected to the inner side of the guide rod.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] When the visual inspection head is replaced and installed, the detection mounting plate drives the plug-in wheel on one side to slide within the limiting groove. Then, the plug-in wheel is connected by the plug-in groove adapter. After installation, the positioning screw is tightened to fix it. This allows the entire visual inspection head to be moved out for maintenance, improving the practicality of the device.

[0017] During the inspection process of the vision inspection head, it may be necessary to adjust according to the position of the product being inspected. The telescopic rod connects the sliding limit block and the sliding mounting block for height adjustment. The sliding direction is limited by the guide groove. The inner side of the sliding mounting block is connected to the inspection mounting plate through the sliding frame for sliding, which increases the inspection range and improves inspection efficiency. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a three-dimensional structural diagram of the testing mechanism of this utility model;

[0020] Figure 3 This is a three-dimensional structural diagram of a partially separated replacement and disassembly component of this utility model;

[0021] Figure 4 This is a schematic diagram of the partially separated three-dimensional structure of the adjustment and protection component of this utility model.

[0022] In the diagram: 1. Support frame; 2. Turntable; 3. Inspection frame; 4. Transfer frame; 5. Conveyor belt; 6. Positioning block; 7. Sliding mounting block; 8. Sliding frame; 9. Inspection mounting plate; 10. Vision inspection head; 11. Support plate; 12. Insertion slot; 13. Limiting slide groove; 14. Positioning screw; 15. Insertion wheel; 16. Protective washer; 17. Telescopic rod; 18. Sliding limit block; 19. Guide rod; 20. Guide slide groove; 21. Elastic connector. Detailed Implementation

[0023] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0024] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0025] like Figure 1 - Figure 4 As shown, this application provides a product flatness inspection machine, including: a support frame 1, a turntable 2 installed at the top center of the support frame 1, and an inspection frame 3 fixedly installed at the front of the top of the support frame 1;

[0026] Specifically, such as Figure 1 As shown, a transfer frame 4 is fixedly installed on the rear side of the top of the support frame 1, and a conveyor belt 5 is installed on the inner side of the transfer frame 4. The transfer frame 4 is used to transfer the position of the inspected product, and then the inspected product is output through the conveyor belt 5.

[0027] A replacement assembly is provided on one side of the top of the support frame 1. The replacement assembly includes a support plate 11, a limit slide groove 13 is connected to the inner side of the support plate 11, and a plug-in wheel 15 is provided on the inner side of the support plate 11. The replacement assembly is used for the disassembly and maintenance of the inspection component.

[0028] Specifically, such as Figure 2 As shown, a positioning block 6 is fixedly installed on one side of the top of the support frame 1, and a sliding mounting block 7 is slidably connected to the top inner side of the positioning block 6. The sliding mounting block 7 slides inside the positioning block 6 to facilitate height adjustment.

[0029] Specifically, such as Figure 2As shown, a sliding frame 8 is slidably connected to the bottom end of the sliding mounting block 7, and a support plate 11 is fixedly connected to the bottom end of the sliding frame 8. The support plate 11 slides at the bottom end of the sliding frame 8 and can be adjusted in position.

[0030] Specifically, such as Figure 3 As shown, the bottom wall of the support plate 11 is provided with an insertion groove 12, the limiting slide groove 13 is fixedly installed on the inner side of the support plate 11, and the outer side of the support plate 11 is threaded with a positioning screw 14. The insertion groove 12 is distributed at both ends, which facilitates the insertion wheel 15 to slide inside the limiting slide groove 13 for position adjustment. Then the insertion wheel 15 is inserted into the limiting slide groove 13 for positioning.

[0031] Specifically, such as Figure 3 As shown, a detection mounting plate 9 is connected to the top of the support plate 11, a visual inspection head 10 is installed on the inner side of the detection mounting plate 9, and a plug-in wheel 15 is fixedly installed at the four corners of the bottom of the detection mounting plate 9. A protective washer 16 is connected to the outer side of the plug-in wheel 15. When the plug-in wheel 15 is plugged into the inner side of the support plate 11, both ends are connected and fixed by positioning screws 14.

[0032] An adjustable protective assembly is provided on one side of the top of the support frame 1. The adjustable protective assembly includes a telescopic rod 17, and a sliding limit block 18 is connected to the top of the telescopic rod 17. The adjustable protective assembly is used for protection during detection and transfer.

[0033] Specifically, such as Figure 4 As shown, the telescopic rod 17 is fixedly installed on the inner side of the positioning block 6. The inner side of the positioning block 6 is provided with a guide groove 20, which facilitates the restriction of the sliding limit block 18.

[0034] Specifically, such as Figure 4 As shown, a guide rod 19 is fixedly connected to the inner bottom of the guide groove 20, and an elastic connector 21 is fixedly connected to the inner side of the guide rod 19. The elastic connector 21 is connected to the inner side of the guide rod 19 to guide and limit the sliding of the sliding limit block 18.

[0035] In this embodiment: when the visual inspection head 10 is replaced and installed, the insertion wheel 15 on one side is driven by the detection mounting plate 9 to slide within the limiting groove 13. Then, the insertion wheel 15 is connected by the adapter of the insertion groove 12. After installation, it is tightened and fixed by the positioning screw 14. This allows the entire visual inspection head 10 to be moved out for maintenance. During the inspection process of the visual inspection head 10, it may be necessary to adjust according to the position of the product being inspected. The telescopic rod 17 connects the sliding limiting block 18 and the sliding mounting block 7 for lifting and lowering adjustment. The sliding direction is limited by the guide groove 20. The inner side of the sliding mounting block 7 is connected to the detection mounting plate 9 through the sliding frame 8 for sliding, which increases the detection range and improves the detection efficiency.

[0036] The specific solution is as follows: During the use of the planar inspection machine, the product to be inspected is first placed on the turntable 2 for positioning. Then, the inspection frame 3 performs a portion of the inspection, while multiple visual inspection heads 10 also perform synchronous inspection. The sliding limit block 18 and the sliding mounting block 7 are connected by a telescopic rod 17 and slide within the guide groove 20 for height adjustment. The sliding direction is limited and protected by a guide rod 19 and an elastic connector 21. The inner side of the sliding mounting block 7 is connected to the inspection mounting plate 9 via a sliding frame 8 for further adjustment of the orientation of the visual inspection heads 10, increasing... The inspection area is then inspected, and the inspected products are transferred via the transfer rack 4. Good and defective products are transferred to different positions on the conveyor belt 5 for easy sorting and collection. After prolonged use, the visual inspection head 10 may need cleaning to remove dust or undergo maintenance. In this case, the positioning screw 14 can be unscrewed, and the insertion wheel 15 can be pulled out of the insertion slot 12. The insertion wheel 15 then slides within the limiting groove 13 to stably move the inspection mounting plate 9 and the visual inspection head 10 out for maintenance, thus improving equipment efficiency.

[0037] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary; within the framework of this invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of this invention as described above, which are not provided in the details for the sake of brevity.

[0038] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A product flatness inspection machine, comprising: A support frame (1), wherein a turntable (2) is mounted at the center of the top of the support frame (1), and a detection frame (3) is fixedly mounted at the front of the top of the support frame (1), characterized in that it further includes: Replacement assembly, the replacement assembly is located on one side of the top of the support frame (1), the replacement assembly includes a support plate (11), the inner side of the support plate (11) is connected to a limit groove (13), and the inner side of the support plate (11) is provided with a plug-in wheel (15). The replacement assembly is used for the disassembly and maintenance of the inspection component. An adjustable protective assembly is provided on one side of the top of the support frame (1). The adjustable protective assembly includes a telescopic rod (17), and a sliding limit block (18) is connected to the top of the telescopic rod (17). The adjustable protective assembly is used for protection during detection and transfer.

2. The product flatness inspection machine according to claim 1, characterized in that, A transfer frame (4) is fixedly installed on the rear side of the top of the support frame (1), and a conveyor belt (5) is installed on the inner side of the transfer frame (4).

3. The product flatness inspection machine according to claim 1, characterized in that, A positioning block (6) is fixedly installed on one side of the top of the support frame (1), and a sliding mounting block (7) is slidably connected to the top inner side of the positioning block (6).

4. A product flatness inspection machine according to claim 3, characterized in that, The bottom end of the sliding mounting block (7) is slidably connected to a sliding frame (8), and the support plate (11) is fixedly connected to the bottom end of the sliding frame (8).

5. A product flatness inspection machine according to claim 4, characterized in that, The bottom wall of the support plate (11) is provided with a plug groove (12), the limiting slide groove (13) is fixedly installed on the inner side of the support plate (11), and the outer side of the support plate (11) is threadedly connected with a positioning screw (14).

6. A product flatness inspection machine according to claim 4, characterized in that, The top of the support plate (11) is connected to the detection mounting plate (9), the inner side of the detection mounting plate (9) is equipped with a visual inspection head (10), the plug-in wheel (15) is fixedly installed at the four corners of the bottom end of the detection mounting plate (9), and the outer side of the plug-in wheel (15) is connected with a protective washer (16).

7. A product flatness inspection machine according to claim 3, characterized in that, The telescopic rod (17) is fixedly installed on the inner side of the positioning block (6), and the inner side of the positioning block (6) is provided with a guide groove (20).

8. A product flatness inspection machine according to claim 7, characterized in that, The guide groove (20) is fixedly connected to the bottom inner side of a guide rod (19), and the guide rod (19) is fixedly connected to an elastic connector (21).

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