A type of amorphous alloy transformer core production equipment

Abstract

This utility model discloses an amorphous alloy transformer core production equipment, including a housing, a cleaning mechanism, a winding mechanism, and a dust extraction mechanism. The housing has guide rollers inside. The cleaning mechanism includes a cleaning motor and a cleaning brush located at the output end of the cleaning motor. The winding mechanism includes a feed roller, a winding motor, and a winding shaft located at the output end of the winding motor. The dust extraction mechanism includes a collection hopper and a suction machine connected to the hopper. This utility model uses the cleaning motor to drive the cleaning brush to rotate, thoroughly cleaning and removing dust from both sides of the amorphous alloy strip. The winding motor controls the rotation of the winding shaft to wind the amorphous alloy strip. The dust is then sucked out of the housing by the hopper in conjunction with the suction machine, and collected through a pipe into a dust collection sleeve for centralized processing.

Description

Technical Field

[0001] This utility model relates to the field of transformer technology, specifically to a production equipment for amorphous alloy transformer cores. Background Technology

[0002] Amorphous alloy transformers are low-loss, high-efficiency power transformers. These transformers use iron-based amorphous metals as their cores. Because this material lacks a long-range ordered structure, it is easier to magnetize and demagnetize than conventional magnetic materials. During the core production process, amorphous metal strips are typically wound.

[0003] However, existing transformer core production equipment has the problem of not being able to easily clean amorphous alloy strips, resulting in a large number of impurities after winding. Utility Model Content

[0004] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.

[0005] In view of the problems existing in the use of the above and / or amorphous alloy transformer core production equipment, this utility model is proposed.

[0006] Therefore, the purpose of this utility model is to provide an amorphous alloy transformer core production equipment. The cleaning brush is driven by a cleaning motor to rotate and thoroughly clean and remove dust from both sides of the amorphous alloy strip. The winding shaft is controlled by a winding motor to wind the amorphous alloy strip. The dust is sucked out of the box by a bucket and a suction machine, and then collected in a dust collection sleeve through a pipe for centralized treatment.

[0007] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:

[0008] An amorphous alloy transformer core production equipment, comprising:

[0009] The housing, with guide rollers installed inside;

[0010] A cleaning mechanism, comprising a cleaning motor and a cleaning brush disposed at the output end of the cleaning motor;

[0011] A winding mechanism, comprising a feed roller, a winding motor, and a winding shaft disposed at the output end of the winding motor;

[0012] A dust extraction mechanism, comprising a collection hopper and a suction machine connected to the hopper body.

[0013] As a preferred embodiment of the amorphous alloy transformer core production equipment described in this utility model, the side wall of the housing is provided with a feed inlet and a discharge outlet, and the winding shaft is wound with an amorphous alloy strip that enters from the feed inlet and exits from the discharge outlet.

[0014] In a preferred embodiment of the amorphous alloy transformer core production equipment described in this utility model, the inlet of the suction machine is connected to the bucket body via a hose, and the outlet of the suction machine is connected to a dust collection sleeve via a pipe.

[0015] In a preferred embodiment of the amorphous alloy transformer core production equipment described in this utility model, the side wall of the housing is provided with an adjustment frame, and the shaft of the feed roller is provided with a bearing seat that moves along the adjustment frame.

[0016] As a preferred embodiment of the amorphous alloy transformer core production equipment described in this utility model, the side wall of the adjustment frame is provided with a fastening knob, which locks the shaft seat to the side wall of the adjustment frame.

[0017] As a preferred embodiment of the amorphous alloy transformer core production equipment described in this utility model, the interior of the housing is provided with an isolation plate, which is located on both sides of the cleaning brush, and the side wall of the isolation plate is provided with a material passage groove.

[0018] Compared with the prior art, the beneficial effects of this utility model are as follows: This amorphous alloy transformer core production equipment uses a cleaning motor to drive the cleaning brush to rotate, which thoroughly cleans and removes dust from both sides of the amorphous alloy strip. The winding motor controls the rotation of the winding shaft to wind the amorphous alloy strip. The dust is then sucked out of the box by the bucket and the suction machine, and collected in the dust collection sleeve through the pipe for centralized treatment. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0020] Figure 1 This is a first-view structural diagram of an amorphous alloy transformer core production equipment according to the present invention.

[0021] Figure 2 This is a schematic diagram of the overall second-view structure of an amorphous alloy transformer core production equipment according to the present invention;

[0022] Figure 3 This is a schematic diagram of the overall third-view structure of an amorphous alloy transformer core production equipment according to this utility model.

[0023] 100. Housing; 101. Feed inlet; 102. Discharge outlet; 110. Guide roller; 120. Adjusting frame; 121. Fastening knob; 130. Isolation plate; 200. Cleaning mechanism; 210. Cleaning motor; 220. Cleaning brush; 300. Winding mechanism; 301. Amorphous alloy strip; 310. Feed roller; 320. Winding motor; 330. Winding shaft; 400. Dust extraction mechanism; 410. Bucket; 420. Suction machine. Detailed Implementation

[0024] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0025] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views showing the device structure will not be enlarged to scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0027] This utility model provides an amorphous alloy transformer core production equipment. The cleaning motor drives the cleaning brush to rotate, which thoroughly cleans and removes dust from both sides of the amorphous alloy strip. The winding motor controls the rotation of the winding shaft to wind the amorphous alloy strip. The dust is sucked out of the box by the bucket and the suction machine, and then collected in the dust collection sleeve through the pipeline for centralized treatment.

[0028] Figures 1-3 The diagram shown is a structural schematic of one embodiment of an amorphous alloy transformer core production equipment according to this utility model. Please refer to [link / reference]. Figures 1-3 The amorphous alloy transformer core production equipment of this embodiment includes a housing 100, a cleaning mechanism 200, a winding mechanism 300 and a dust extraction mechanism 400.

[0029] The housing 100 guides the amorphous alloy strip 301 via guide rollers 110. The spacing of the feed rollers 310 is adjusted via the adjusting frame 120 to press the amorphous alloy strip 301 firmly, preventing it from loosening during winding. Specifically, guide rollers 110 are provided inside the housing 100. In this embodiment, cover plates are provided at the top and bottom of the housing 100, and the side walls of the housing 100 are provided with an inlet 101 and an outlet 102. The winding shaft 330 winds the amorphous alloy strip that enters from the inlet 101. An amorphous alloy strip 301 enters and exits through the outlet 102. An adjustment frame 120 is provided on the side wall of the housing 100. A shaft seat that moves along the adjustment frame 120 is provided on the shaft of the feed roller 310. A fastening knob 121 is provided on the side wall of the adjustment frame 120. The fastening knob 121 locks the shaft seat to the side wall of the adjustment frame 120. An isolation plate 130 is provided inside the housing 100. The isolation plate 130 is located on both sides of the cleaning brush 220. A feed groove is formed on the side wall of the isolation plate 130.

[0030] The cleaning mechanism 200 drives the cleaning brush 220 to rotate via the cleaning motor 210, and performs comprehensive cleaning and dust removal on both sides of the amorphous alloy strip 301. Specifically, the cleaning mechanism 200 includes a cleaning motor 210 and a cleaning brush 220 disposed at the output end of the cleaning motor 210.

[0031] The winding mechanism 300 uses the winding motor 320 to control the rotation of the winding shaft 330 to wind the amorphous alloy strip 301. Specifically, the winding mechanism 300 includes a feed roller 310, a winding motor 320 and a winding shaft 330 disposed at the output end of the winding motor 320.

[0032] The dust extraction mechanism 400, in conjunction with the suction machine 420, uses a hopper 410 to extract the swept dust from the housing 100. The dust is then collected through a pipe into a dust collection sleeve for centralized processing. Specifically, the dust extraction mechanism 400 includes a collection hopper and a suction machine 420 connected to the hopper 410. In this embodiment, the inlet of the suction machine 420 is connected to the hopper 410 via a flexible hose, and the outlet of the suction machine 420 is connected to a dust collection sleeve via a pipe.

[0033] Combination Figures 1-3The specific operation of the amorphous alloy transformer core production equipment of this embodiment is as follows: the amorphous alloy strip 301 is guided by the guide roller 110, and the spacing of the feed roller 310 is adjusted by the adjusting frame 120 to press the amorphous alloy strip 301 tightly, so as to prevent the amorphous alloy strip 301 from loosening during winding. The cleaning brush 220 is driven by the cleaning motor 210 to rotate, and the dust on both sides of the amorphous alloy strip 301 is thoroughly cleaned. The winding shaft 330 is controlled by the winding motor 320 to wind the amorphous alloy strip 301. The dust is sucked out of the box 100 by the bucket 410 and the suction machine 420, and collected in the dust collection sleeve through the pipe for centralized treatment.

[0034] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. An amorphous alloy transformer core production equipment, characterized in that, include: The housing (100) has a guide roller (110) inside. The cleaning mechanism (200) includes a cleaning motor (210) and a cleaning brush (220) disposed at the output end of the cleaning motor (210). The winding mechanism (300) includes a feed roller (310), a winding motor (320), and a winding shaft (330) disposed at the output end of the winding motor (320). A dust extraction mechanism (400) includes a collection hopper and a suction machine (420) in communication with the hopper body (410).

2. The amorphous alloy transformer core production equipment according to claim 1, characterized in that, The top and bottom of the box (100) are respectively provided with cover plates.

3. The amorphous alloy transformer core production equipment according to claim 2, characterized in that, The side wall of the housing (100) is provided with a feed inlet (101) and a discharge outlet (102), and the winding shaft (330) is wound with an amorphous alloy strip (301) that enters from the feed inlet (101) and exits from the discharge outlet (102).

4. The amorphous alloy transformer core production equipment according to claim 3, characterized in that, The inlet of the suction machine (420) is connected to the bucket body (410) via a hose, and the outlet of the suction machine (420) is connected to a dust collection sleeve via a pipe.

5. The amorphous alloy transformer core production equipment according to claim 4, characterized in that, The side wall of the housing (100) is provided with an adjustment frame (120), and the shaft of the feed roller (310) is provided with a bearing seat that moves along the adjustment frame (120).

6. The amorphous alloy transformer core production equipment according to claim 5, characterized in that, The side wall of the adjustment frame (120) is provided with a fastening knob (121), which locks the bearing seat to the side wall of the adjustment frame (120).

7. The amorphous alloy transformer core production equipment according to claim 6, characterized in that... The box (100) is equipped with an isolation plate (130) inside. The isolation plate (130) is located on both sides of the cleaning brush (220). The side wall of the isolation plate (130) has a material passage groove.

Images