An intelligent power distribution system

By using digital power distribution modules and top-mounted displays on fire trucks, the problems of complex wiring and high cost of traditional power distribution cabinets under high power demand are solved, realizing a highly reliable and low-cost power distribution system with real-time fault monitoring and convenient maintenance.

CN224438247UActive Publication Date: 2026-06-30BEIJING FIREFEND EQUIP

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
BEIJING FIREFEND EQUIP
Filing Date
2025-07-07
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

Existing fire truck power distribution cabinets require a large number of relays when facing high power demands or large load currents, which increases the complexity of power distribution output lines and raises costs.

Method used

The traditional power distribution cabinet is replaced by a digital power distribution module, which provides multiple power distribution output interfaces and directly drives the fire protection system through a high-power output chip, avoiding the use of relays. Combined with the upper-mounted display, it realizes real-time monitoring and fault indication.

Benefits of technology

It reduces the complexity and cost of power distribution output lines, while improving the reliability and maintenance convenience of the power distribution system, enabling timely detection and handling of faults.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

This application provides an intelligent power distribution system, which includes a digital power distribution module, a fire-fighting operation power system, and an overhead display. The digital power distribution module provides multiple power distribution output interfaces with different power distribution capabilities. The fire-fighting operation power system is connected to multiple target power distribution output interfaces corresponding to its required power distribution capabilities. The overhead display is connected to both the digital power distribution module and the fire-fighting operation power system. By replacing traditional distribution cabinets with digital power distribution modules for the fire-fighting operation power system, the use of relays is avoided, the complexity of the power distribution output lines is reduced, and power distribution costs are lowered.
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Description

Technical Field

[0001] This application relates to the field of power supply and distribution technology for fire protection systems, and in particular to an intelligent power distribution system. Background Technology

[0002] With the rapid development of the fire truck industry, in order to meet the growing demand for emergency rescue equipment for large-scale disaster relief, fire trucks with various functions are emerging one after another. Tank fire trucks, as a highly representative fire-fighting equipment, are widely used in emergency rescue scenarios.

[0003] Existing fire trucks typically use distribution cabinets to supply power to different fire-fighting systems. Traditional distribution cabinets can meet basic usage needs, but when the number of fire-fighting systems with higher power or load current requirements increases, more relays are needed in the distribution cabinet to achieve higher power or load current output distribution. This increases the complexity of the power distribution output connection lines and the cost of power distribution. Utility Model Content

[0004] In view of this, the purpose of this application is to provide at least one intelligent power distribution system that uses digital power distribution modules to replace traditional power distribution cabinets for power distribution to fire-fighting operation power systems, thereby avoiding the use of relays, reducing the complexity of power distribution output lines, and reducing power distribution costs.

[0005] This application mainly includes the following aspects:

[0006] In a first aspect, embodiments of this application provide an intelligent power distribution system, which includes a digital power distribution module, a fire-fighting operation power system, and an upper-mounted display. The digital power distribution module provides multiple power distribution output interfaces with different power distribution capabilities. The fire-fighting operation power system is connected to multiple target power distribution output interfaces corresponding to its required power distribution capabilities. The upper-mounted display is connected to both the digital power distribution module and the fire-fighting operation power system.

[0007] In one possible implementation, the digital power distribution module includes a digital power distribution control unit connected to a multi-channel power distribution output interface.

[0008] In one possible implementation, the fire-fighting operation power system includes multiple fire-fighting operation systems, each of which is connected to a power distribution output interface that meets the power distribution requirements of its corresponding circuit.

[0009] In one possible implementation, the multiple fire-fighting operation systems include a main control system and multiple slave control systems, with the main control system connected to each of the multiple slave control systems.

[0010] In one possible implementation, the digital power distribution module further includes a monitoring unit connected to a multi-channel power distribution output interface.

[0011] In one possible implementation, the superstructure display is connected to the monitoring unit within the digital power distribution module via a first designated communication channel.

[0012] In one possible implementation, the digital power distribution module also provides a first communication interface, the top-mounted display provides a second communication interface, and the first designated communication channel is a communication channel formed by connecting the first communication interface and the second communication interface.

[0013] In one possible implementation, the superstructure display is also connected to the main control system within the fire-fighting operation power system via a second designated communication channel.

[0014] In one possible implementation, the mounted display provides a third communication interface, the main control system provides a fourth communication interface, and the second designated communication channel is a communication channel formed by connecting the third and fourth communication interfaces.

[0015] In one possible implementation, the intelligent power distribution system also includes a vehicle power supply connected to a digital power distribution module.

[0016] This application provides an intelligent power distribution system, which includes a digital power distribution module, a fire-fighting operation power system, and an overhead display. The digital power distribution module provides multiple power distribution output interfaces with different power distribution capabilities. The fire-fighting operation power system is connected to multiple target power distribution output interfaces corresponding to its required power distribution capabilities. The overhead display is connected to both the digital power distribution module and the fire-fighting operation power system. By using a digital power distribution module to replace the traditional distribution cabinet for power distribution to the fire-fighting operation power system, the use of relays is avoided, the complexity of the power distribution output lines is reduced, and power distribution costs are lowered.

[0017] To make the above-mentioned objectives, features and advantages of this application more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 A schematic diagram of the structure of an upper electrical system for a fire truck provided by the prior art is shown;

[0020] Figure 2 A schematic diagram of the structure of an intelligent power distribution system provided in an embodiment of this application is shown. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. It should be understood that the drawings in this application are for illustrative and descriptive purposes only and are not intended to limit the scope of protection of this application. Furthermore, it should be understood that the schematic drawings are not drawn to scale. The flowcharts used in this application illustrate operations implemented according to some embodiments of this application. It should be understood that the operations in the flowcharts may not be implemented in sequence, and steps without logical contextual relationships may be reversed or implemented simultaneously. In addition, those skilled in the art, guided by the content of this application, may add one or more other operations to the flowcharts, or remove one or more operations from the flowcharts.

[0022] Furthermore, the described embodiments are merely some, not all, of the embodiments of this application. The components of the embodiments of this application described and illustrated herein can typically be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0023] With the rapid development of the fire truck industry, in order to meet the growing demand for emergency rescue equipment for large-scale disaster relief, fire trucks with various functions are emerging one after another. Tank fire trucks, as a highly representative fire-fighting equipment, are widely used in emergency rescue scenarios.

[0024] Please see Figure 1 , Figure 1 A schematic diagram of a prior art electrical system for use on a fire truck is shown. Figure 1 As shown, the existing fire truck's power supply system includes a vehicle power supply 11, a power distribution cabinet 12, and a fire operation power supply system 13. The fire operation power supply system 13 includes multiple fire operation systems 130. The power distribution cabinet 12 is equipped with multiple power distribution outputs. Each power distribution output includes at least power distribution devices such as fuses, relays, and terminals. Each power distribution output achieves different load current or load power outputs through its corresponding connected power distribution devices.

[0025] Furthermore, the vehicle power supply 11 (battery) supplies power to the distribution cabinet 12. Through the power distribution devices corresponding to different power distribution outputs in the distribution cabinet 12, the vehicle power supply 11 supplies multiple fire-fighting operation systems 130. The multiple fire-fighting operation systems 130 include, but are not limited to, lighting systems, water systems, high-power load systems, superstructure control systems, power converter systems, and temperature control systems.

[0026] The existing power supply system on the fire truck can meet basic usage requirements. However, when the fire operation system 130 has a large power requirement or a large load current requirement (for example, for a high-power load system), the corresponding power output in the distribution cabinet 12 needs to use more relays to achieve a large power or large load current output through circuit logic to power the fire operation system 130 with a large power requirement that is subsequently connected. It can be seen that the traditional power supply form of the distribution cabinet increases the complexity of the power output connection line and increases the power distribution cost.

[0027] Based on this, this application provides an intelligent power distribution system that uses digital power distribution modules to replace traditional distribution cabinets for power distribution to the fire-fighting operation power system, avoiding the use of relays, reducing the complexity of power distribution output lines, and reducing power distribution costs, as detailed below:

[0028] Please see Figure 2 , Figure 2 A schematic diagram of the structure of an intelligent power distribution system provided in an embodiment of this application is shown. Figure 2 As shown in the embodiment of this application, the intelligent power distribution system is applied to a fire truck. The intelligent power distribution system specifically includes a vehicle power supply 11, a digital power distribution module 14, and a fire operation power system 13. The fire operation power system 13 includes multiple fire operation systems 130. The digital power distribution module 14 provides multiple power distribution output interfaces with different power distribution capabilities.

[0029] Specifically, the power distribution capacity of the power distribution output channel is reflected by the load current output capacity or the load power output capacity.

[0030] The vehicle power supply 11 is connected to the digital power distribution module 14 to become the power supply for the digital power distribution module 14, and the fire-fighting operation power system is connected to the multi-target power distribution output interface corresponding to its required power distribution capacity.

[0031] In one specific embodiment, the digital power distribution module 14 can be an SDCR100-TR model. The digital power distribution module uses professional automotive-grade components and integrates a digital power distribution control unit (not shown in the figure). This control unit connects to multiple power distribution output interfaces. The control unit pre-integrates control logic corresponding to the outputs of each power distribution output interface. After connecting to different power distribution output interfaces, a power distribution output channel is formed for each interface. For power distribution output interfaces requiring high power or high current output, a high-power output chip is integrated between the output interface and the digital power distribution control unit. This high-power or high-current output is achieved through the high-power output chip. Compared to traditional power distribution cabinets that use relays for high-power output, the high-power output chip can directly drive high-power equipment (such as motors and lights) in the subsequent fire-fighting system without the need for relays. It can directly distribute power according to the output logic integrated in the digital power distribution control unit, resulting in stronger controllability, higher reliability, and longer lifespan.

[0032] In one specific embodiment, Table 1 shows a power distribution output channel parameter table corresponding to a digital power distribution module provided in the embodiments of this application.

[0033] Table 1:

[0034]

[0035] As shown in Table 1, the digital power distribution module provides a total of 42 power distribution output channels, including 1 160A channel (power distribution output channel supporting 160A load current output), 1 120A channel, 2 40A channels, 1 30A channel, 8 20A channels, 7 10A channels, 6 5A channels, 12 3A channels, and 4 1A channels.

[0036] In a preferred embodiment, for each fire operation system 130, the fire operation system 130 is connected to the power distribution output interface corresponding to the power distribution output channel that meets the power distribution requirements of its corresponding circuit. For example, if the power distribution requirement of a certain fire operation system is 10A, then according to Table 1, the fire operation system needs to be connected to the power distribution output interface corresponding to a 10A channel.

[0037] In a preferred embodiment, the multiple fire-fighting operation systems include a main control system and multiple slave control systems. The main control system is connected to the multiple slave control systems respectively. Specifically, the main control system is an upper-level control system, and the slave control systems include, but are not limited to, at least one of the following: lighting system, water system, high-power load system, power converter system, and temperature control system.

[0038] Furthermore, the electrical equipment in the upper structure control system includes, but is not limited to, at least one of the following: controllers and remote controllers; the electrical equipment in the lighting system includes, but is not limited to, at least one of the following: warning lights, marker lights, and headlights; the electrical equipment in the water system includes, but is not limited to, at least one of the following: valves, water control-related sensors, and electric actuators; the electrical equipment in the high-power load system includes, but is not limited to, at least one of the following: winches, lifting lights, and electric vacuum pumps; the electrical equipment in the power converter system includes, but is not limited to, at least one of the following: inverters and power step-down modules; and the electrical equipment in the temperature control system includes, but is not limited to, at least one of the following: heating-related equipment and cooling-related equipment.

[0039] In a preferred embodiment, the digital power distribution module provided in this application also integrates a monitoring unit. The monitoring unit is connected to multiple power distribution output interfaces and can monitor the relevant status monitoring data (including but not limited to load status, actual power consumption current, and actual system operating temperature) of all fire protection systems connected to the power distribution output interfaces in real time. The monitoring unit has a protection mechanism corresponding to each power distribution output interface. The protection mechanism includes, but is not limited to, at least one of the following: overcurrent protection (triggered by the overcurrent protection threshold integrated in the monitoring unit), short circuit protection (triggered by the short circuit protection threshold integrated in the monitoring unit), and overtemperature protection (triggered by the temperature protection threshold integrated in the monitoring unit) and current protection threshold triggering.

[0040] In a preferred embodiment, the intelligent power distribution system further includes an upper-mounted display 15, which is connected to a monitoring unit within the digital power distribution module 14 via a first designated communication channel.

[0041] Preferably, the digital power distribution module 14 also provides a first communication interface, and the upper display 15 provides a second communication interface. Preferably, the first and second communication interfaces can be CAN communication interfaces, and the first designated communication channel is a communication channel formed by connecting the first and second communication interfaces.

[0042] Modern fire trucks, due to their multi-functional operation requirements including firefighting and rescue, are equipped with a wide variety and large quantity of equipment. This results in limited space for the installation of electrical distribution cabinets, which are often installed in spaces that are not suitable for operation and maintenance, causing inconvenience in maintenance. In the event of electrical overload, short circuit, or replacement of damaged relays, maintenance requires further investigation in conjunction with electrical drawings, making it impossible to intuitively determine the specific fault.

[0043] Furthermore, when a fault occurs in the intelligent power distribution system, such as a short circuit or a significant overload on the equipment, troubleshooting can only be carried out after the fuse blows and the problem is discovered by human intervention. This results in a lack of timely problem detection in the existing power distribution system.

[0044] Therefore, in the technical solution provided in this application, the upper-mounted display 15 collects data from the monitoring unit in the digital power distribution module 14 through the first designated communication channel formed between the first communication interface and the second communication interface. It monitors the timing circuit data such as the load current of the circuits in each fire operation system connected to the digital power distribution module in real time. With the protection mechanism integrated inside the monitoring unit, when a fault occurs in the fire operation system, the display will promptly show the corresponding fault prompt of the current faulty power supply circuit and issue an audible and visual alarm. The fault point can be determined without the operator referring to the electrical drawings, and there is no need to replace the relay, which greatly facilitates the user.

[0045] The monitoring module within the digital power distribution module provided in this application integrates a protection mechanism based on protection thresholds, eliminating the need for fuses in traditional power distribution cabinets. It automatically cuts off power supply after an overload protection short circuit occurs in the electrical equipment within the subsequently connected fire protection system, and has the ability to automatically restore power supply after the fault is cleared, thus avoiding the need for fuse removal.

[0046] In a preferred embodiment, the upper display 15 is also connected to the main control system in the fire-fighting operation power system through a second designated communication channel. The upper display 15 provides a third communication interface, the main control system provides a fourth communication interface, and the second designated communication channel is a communication channel formed by connecting the third and fourth communication interfaces.

[0047] Specifically, the third and fourth communication interfaces can be CAN communication interfaces. In this application, in addition to serving as the upper control system of the main control system, it is responsible for issuing corresponding control commands to multiple slave control systems such as the lighting system, water system, high-power load system, power converter system and temperature control system, and for collecting relevant fault information of the slave control systems.

[0048] The main control system sends the collected fault information of itself and the slave control system to the upper-mount display 15 through the second designated communication channel. The upper-mount display 15 displays the corresponding fault information and provides fault warnings.

[0049] In this application, the power supply terminal of the upper display 15 is also connected to the power distribution output interface (not shown in the figure) provided by the digital power distribution module to meet the power requirements of the application.

[0050] Therefore, this application uses a digital power distribution module to replace the traditional power distribution cabinet for power supply and distribution to the fire operation power system. With the help of the display, abnormal power distribution (through the monitoring unit) and faults occurring in each fire operation system can be displayed intuitively.

[0051] The above are merely specific embodiments of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. An intelligent power distribution system, characterized in that, The intelligent power distribution system includes a digital power distribution module, a fire-fighting operation power system, and an overhead display. The digital power distribution module provides multiple power distribution output interfaces with different power distribution capabilities. The fire-fighting power system is connected to a multi-target power distribution output interface that corresponds to its required power distribution capacity. The upper-mounted display is connected to the digital power distribution module and the fire-fighting operation power system, respectively.

2. The intelligent power distribution system according to claim 1, characterized in that, The digital power distribution module includes a digital power distribution control unit, which is connected to the multi-channel power distribution output interface.

3. The intelligent power distribution system according to claim 1, characterized in that, The fire-fighting electrical system includes multiple fire-fighting operation systems. For each fire protection operation system, the system is connected to a power distribution output interface that meets the power distribution requirements of its corresponding circuit.

4. The intelligent power distribution system according to claim 3, characterized in that, The multiple fire-fighting operation systems include a main control system and multiple slave control systems. The master control system is connected to the plurality of slave control systems respectively.

5. The intelligent power distribution system according to claim 3, characterized in that, The digital power distribution module also includes a monitoring unit. The monitoring unit is connected to the multi-channel power distribution output interface.

6. The intelligent power distribution system according to claim 1, characterized in that, The monitor is connected to the monitoring unit within the digital power distribution module via a first designated communication channel.

7. The intelligent power distribution system according to claim 6, characterized in that, The digital power distribution module also provides a first communication interface, and the upper-mounted display provides a second communication interface. The first designated communication channel is the communication channel formed by connecting the first communication interface and the second communication interface.

8. The intelligent power distribution system according to claim 6, characterized in that, The upper-mounted display is also connected to the main control system within the fire-fighting operation power system via a second designated communication channel.

9. The intelligent power distribution system according to claim 8, characterized in that, The upper-mounted display provides a third communication interface, and the main control system provides a fourth communication interface. The second designated communication channel is the communication channel formed by connecting the third communication interface and the fourth communication interface.

10. The intelligent power distribution system according to claim 1, characterized in that, The intelligent power distribution system also includes vehicle power supply. The vehicle's power supply is connected to the digital power distribution module.