Number tube mounting and sorting device
By designing a number tube installation and sorting device, and utilizing structures such as clamping grooves, retaining rings, and slide rails, the problems of low efficiency and inaccurate positioning during the assembly of number tubes and wire harnesses were solved, achieving efficient and accurate assembly results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YICHANG THREE GORGES NAVIGATION ENG TECH CO LTD
- Filing Date
- 2025-07-30
- Publication Date
- 2026-06-30
AI Technical Summary
Traditional manual operation methods are inefficient, result in uneven arrangement and inaccurate positioning during the assembly of number tubes and wire harnesses, making it difficult to meet the needs of efficient production and quality control.
A number tube installation and sorting device was designed, including a sorting clamp, a wire harness clamp, a retaining ring, a limiting sorting plate, and a slide rail structure. Through the combination of clamping grooves, retaining rings, and sliders, the number tubes are stably clamped and the wire harness is accurately aligned, ensuring accurate positioning and preventing displacement during assembly.
It improves the installation efficiency and assembly quality of number tubes and wire harnesses, reduces human error, ensures assembly consistency and safety, and enhances operational convenience and equipment management ease.
Smart Images

Figure CN224439404U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of number tube installation, and in particular to a number tube installation and sorting device. Background Technology
[0002] In the assembly process of number tubes and wire harnesses, traditional manual operation methods often suffer from problems such as low efficiency, uneven arrangement, and inaccurate positioning, making it difficult to meet the needs of high-efficiency production and quality control. During manual operation, the positions of the number tubes and wire harnesses are prone to shift, leading to assembly difficulties and increased errors;
[0003] Furthermore, maintaining the neat arrangement and accurate alignment of multiple number tubes and wire harnesses is also a challenge when handling them. To solve these problems, a device is needed that can effectively clamp the number tubes, securely hold the wire harnesses, and assist in the rapid and precise assembly of the number tubes and wire harnesses. Utility Model Content
[0004] The main purpose of this utility model is to provide a number tube installation and sorting device to solve the problems of low efficiency, messy arrangement and inaccurate positioning that often exist in traditional manual operation methods, which are difficult to meet the needs of high-efficiency production and quality control.
[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a number tube installation and sorting device, wherein a sorting plate is provided with a sorting clamp and a wire harness clamp, the wire harness clamp is disposed below the sorting clamp, the sorting clamp is provided with multiple retaining rings, and the sorting clamp is provided with multiple clamping grooves, the clamping grooves and retaining rings are coaxially arranged, the clamping grooves are used to clamp the number tube, the retaining rings are used to clamp the wire harness, the wire harness clamp is slidably connected to the sorting plate, and the wire harness clamp is pushed to insert the wire harness on the wire harness clamp into the number tube.
[0006] In the preferred embodiment, the sorting clamp includes a fixed base plate and a movable clamp. The fixed base plate is set on the sorting plate, one end of the movable clamp is hinged to one end of the fixed base plate, and the other end of the movable clamp is snapped into the other end of the fixed base plate. Both the fixed base plate and the movable clamp are provided with semi-circular slots. The two semi-circular slots form a circular through groove, which is used to place the number tube.
[0007] In the preferred embodiment, the other end of the movable clamping plate is provided with a first pull ring, and the inner surface of the end of the movable clamping plate is provided with multiple locking blocks, which are engaged with the end of the fixed base plate.
[0008] In the preferred embodiment, a limiting sorting plate is also provided below the sorting clamp. The height of the limiting sorting plate is higher than that of the sorting clamp. The sorting plate is provided with a positioning groove, and the limiting sorting plate is set inside the positioning groove.
[0009] In the preferred embodiment, the limiting and aligning plate is set inside the positioning groove by magnetic attraction or snap-fit.
[0010] In the preferred embodiment, a second pull ring is provided on one side of the limiting and sorting plate, and the second pull ring is set on one side of the sorting plate by a pull rope.
[0011] In the preferred embodiment, slide rails are provided on both sides of the sorting plate, and sliders are provided at both ends of the wire harness clamp. The wire harness clamp is slidably connected to the slide rails through the sliders.
[0012] In the preferred embodiment, a limit block is also provided at the lower end of the slide rail.
[0013] In the preferred embodiment, the bottom surface of the sorting plate is also provided with multiple magnetic plates, or with suction cup plates, and the magnetic plates and / or suction cup plates are engaged with the bottom surface of the sorting plate.
[0014] In the preferred embodiment, the magnetic plate and / or suction cup plate is provided with a locking strip, which is locked in the slot of the sorting plate.
[0015] This utility model provides a number tube installation and sorting device. The device, through the cooperation of a clamping groove and a retaining ring on a sorting clamping plate, can effectively clamp the number tubes and secure the wire harness, ensuring accurate positioning and preventing displacement of the number tubes and wire harness during assembly. The sorting clamping plate adopts a hinged structure between a fixed base plate and a movable clamping plate, and its opening and closing operation is achieved through a locking block or pull ring, facilitating the insertion and clamping of the number tubes and improving operational convenience and clamping stability. A limiting sorting plate is located below the sorting clamping plate and is installed in a positioning groove via magnetic attraction or snap-fit, which can limit and sort the end faces of the number tubes, allowing multiple number tubes to be sorted. The neat arrangement improves assembly consistency; the second pull ring and pull rope facilitate the disassembly and storage of the limiting and organizing plate, preventing parts loss and enhancing equipment management convenience; the wire harness clamp is slidably connected to the slide rails on both sides of the organizing plate via a slider, and the sliding range is limited by the limiting block to ensure smooth movement and accurate positioning of the wire harness clamp; the bottom of the organizing plate is equipped with a magnetic plate or suction cup plate, which can flexibly select the adsorption method according to the usage environment, and achieve quick installation and replacement through the snap-fit of the clip strip and the slot. The overall structural design is reasonable, and the components work together to improve the installation efficiency, assembly quality and operational safety of the number tube and wire harness. Attached Figure Description
[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0017] Figure 1 This is the overall structural diagram of this utility model;
[0018] Figure 2 This is a structural diagram of the magnetic suction plate for mounting the sorting plate of this utility model;
[0019] Figure 3 This is a structural diagram of the suction cup mounting plate of the arranging plate of this utility model;
[0020] Figure 4This is a structural diagram of the wire harness inserted into the number tube according to this utility model;
[0021] Figure 5 This is a disassembled structural diagram of the present invention.
[0022] In the diagram: 1. Organizing plate; 101. Slot; 102. Number tube; 2. Organizing clamp; 3. Movable clamp; 301. Fixed base plate; 302. First pull ring; 303. Clamp; 304. Slide rail; 4. Limiting organizing plate; 5. Second pull ring; 501. Slider; 6. Limiting block; 7. Wire harness; 8. Wire harness clamp; 9. Clamp; 10. Hanging rope; 11. Magnetic suction plate; 12. Clamping strip; 13. Suction cup plate; 14. Detailed Implementation
[0023] like Figure 1-5 As shown, a number tube installation and sorting device includes a sorting plate 1 with a sorting clamp 3 and a wire harness clamp 9. The wire harness clamp 9 is positioned below the sorting clamp 3. The sorting clamp 3 has multiple retaining rings 10 and multiple clamping grooves. The clamping grooves are coaxially arranged with the retaining rings 10. The clamping grooves are used to clamp the number tube 2, and the retaining rings 10 are used to clamp the wire harness 8. The wire harness clamp 9 is slidably connected to the sorting plate 1. Pushing the wire harness clamp 9 causes the wire harness 8 on the wire harness clamp 9 to be inserted into the number tube 2.
[0024] Place multiple number tubes 2 into multiple slots on the organizing plate 3, then clamp multiple wire harnesses 8 onto the wire harness clamp 9, push the wire harness clamp 9 so that the wire harnesses 8 on the wire harness clamp 9 are inserted into the number tubes 2, thereby completing the assembly of the number tubes 2 and the wire harnesses 8.
[0025] The number tubes 2 are clamped in the grooves on the organizing plate 3 to ensure that they are neatly arranged and accurately positioned. The wire harness clamp 9 and the organizing plate 1 are slidably connected, making it easy to push the wire harness 8 into the number tubes 2, thus improving assembly efficiency. The retaining ring 10 is used to hold the wire harness 8 in place, preventing it from shifting or loosening during assembly and ensuring assembly quality. The overall structure is simple and easy to operate, effectively improving the installation efficiency and neatness of the number tubes 2 and wire harness 8, and reducing errors caused by manual operation.
[0026] In the preferred embodiment, the sorting clamp 3 includes a fixed base plate 302 and a movable clamp 301. The fixed base plate 302 is disposed on the sorting plate 1. One end of the movable clamp 301 is hinged to one end of the fixed base plate 302, and the other end of the movable clamp 301 is snapped into the other end of the fixed base plate 302. Both the fixed base plate 302 and the movable clamp 301 are provided with semi-circular slots. The two semi-circular slots form a circular through groove, which is used to place the number tube 2.
[0027] Open the movable clamp 301 around the hinge end to separate the semi-circular slots on the fixed base plate 302 and the movable clamp 301. Then place the number tube 2 in the slot of the fixed base plate 302. Then close the movable clamp 301 and make its other end engage with the fixed base plate 302, thereby firmly clamping the number tube 2 through the circular through-slot formed by the two semi-circular slots.
[0028] The hinged and snap-fit structure design allows the movable clamping plate 301 to open and close flexibly, facilitating the insertion and clamping of the number tube 2. The semi-circular slots on the fixed base plate 302 and the movable clamping plate 301 together form a circular through groove, ensuring that the number tube 2 is stably clamped and kept axially aligned, improving the neatness and positioning accuracy of the number tube installation. The overall structure is simple and reliable, easy to operate, and effectively improves the installation efficiency and assembly quality of the number tube 2.
[0029] In the preferred embodiment, the other end of the movable clamping plate 301 is provided with a first pull ring 303, and the inner surface of the end of the movable clamping plate 301 is provided with a plurality of locking blocks 304, which are engaged with the end of the fixed base plate 302.
[0030] Pulling the first pull ring 303 opens the movable clamping plate 301 around the hinge end, exposing the slot on the fixed base plate 302. After inserting the number tube 2, closing the movable clamping plate 301 causes multiple locking blocks 304 on the inner surface of the end of the movable clamping plate 301 to engage with the end of the fixed base plate 302, thereby fixing the position of the movable clamping plate 301 and clamping the number tube 2.
[0031] The movable clamp 301 is equipped with a first pull ring 303, which makes it easy for the operator to apply force to open the clamp and improves the ease of operation. The inner surface of the end of the movable clamp 301 is provided with multiple locking blocks 304, which are engaged with the end of the fixed base plate 302, enhancing the connection stability after the clamp is closed and ensuring that the number tube 2 is not easy to loosen during the clamping process. The overall structure is reasonably designed and easy to operate, which improves the installation efficiency and clamping reliability of the number tube.
[0032] In the preferred embodiment, a limiting sorting plate 5 is also provided below the sorting clamp 3. The height of the limiting sorting plate 5 is higher than the height of the sorting clamp 3. The sorting plate 1 is provided with a positioning groove 102, and the limiting sorting plate 5 is disposed inside the positioning groove 102. The limiting sorting plate 5 is disposed inside the positioning groove 102 by magnetic attraction or snap-fit.
[0033] The limiting and arranging plate 5 is installed in the positioning groove 102 on the arranging plate 1 by magnetic attraction or snap-fit, located below the arranging clamp 3, and the height of the limiting and arranging plate 5 is higher than the height of the arranging clamp 3; multiple number tubes 2 are placed on the arranging clamp 3, with their end faces in contact with the limiting and arranging plate 5, and the limiting and arranging plate 5 limits and arranges the ends of the number tubes 2, so that the multiple number tubes 2 are arranged neatly and uniformly. Figure 1 As shown.
[0034] The limiting and sorting plate 5 is located below the sorting clamp 3 and is detachably installed in the positioning groove 102 by magnetic attraction or snap-fit, which facilitates flexible adjustment of its position according to the length of the number tube 2. The limiting and sorting plate 5 is higher than the sorting clamp 3, which can effectively limit and sort the end face of the number tube 2, ensuring that multiple number tubes 2 are arranged neatly and improving assembly consistency. The structure is simple and easy to operate, which improves the sorting efficiency of the number tube 2 and the overall assembly quality.
[0035] In the preferred embodiment, a second pull ring 501 is provided on one side of the limiting and sorting plate 5, and the second pull ring 501 is set on one side of the sorting plate 1 by a pull rope.
[0036] After the number tubes 2 are arranged and clamped on the organizing plate 3, the limiting organizing plate 5 is removed from the positioning groove 102 by the second pull ring 501. The removed limiting organizing plate 5 is suspended on one side of the organizing plate 1 by the pull rope to avoid loss. After the wire harness 8 and the number tubes 2 are assembled, the limiting organizing plate 5 can be installed back into the positioning groove 102 by the second pull ring 501.
[0037] The limiting and organizing plate 5 is equipped with a second pull ring 501, which facilitates quick installation and disassembly by operators and improves the ease of operation. The limiting and organizing plate 5 is connected to one side of the organizing plate 1 by a pull rope, which effectively prevents the loss of parts after disassembly and enhances the practicality and integrity of the device. The structure is reasonably designed, which improves the overall work efficiency and equipment management convenience.
[0038] In the preferred embodiment, the sorting plate 1 is provided with slide rails 4 on both sides, and the wire harness clamp 9 is provided with sliders 6 at both ends. The wire harness clamp 9 is slidably connected to the slide rails 4 through the sliders 6. The lower end of the slide rail 4 is also provided with a limiting block 7.
[0039] Align the sliders 6 at both ends of the wire harness clamp 9 with the slide rails 4 on both sides of the organizing plate 1, and push the wire harness clamp 9 along the slide rails 4 to make the wire harness clamp 9 slide on the slide rails 4; when the wire harness clamp 9 slides to the lower end of the slide rails 4, the limiting block 7 prevents the wire harness clamp 9 from continuing to slide down, thereby achieving the positioning of the wire harness clamp 9.
[0040] The cooperation structure between the slide rail 4 and the slider 6 enables the wire harness clamp 9 to slide stably along the slide rail 4, improving the guidance and smoothness of the movement of the wire harness clamp 9; the lower end of the slide rail 4 is provided with a limit block 7, which effectively prevents the wire harness clamp 9 from sliding off the track, enhancing the safety and stability of the device; the overall structure is simple and easy to operate, improving the efficiency and reliability of the assembly process of the number tube 2 and the wire harness 8.
[0041] In the preferred embodiment, the bottom surface of the sorting plate 1 is also provided with a plurality of magnetic plates 12, or a suction cup plate 14, wherein the magnetic plates 12 and / or the suction cup plate 14 are engaged with the bottom surface of the sorting plate 1.
[0042] The magnetic suction plate 12 and / or the suction cup plate 14 are provided with a locking strip 13, which is locked in the slot 101 of the sorting plate 1.
[0043] Depending on the mounting surface, a magnetic plate 12 or a suction cup plate 14 is installed on the bottom surface of the organizing plate 1; the clips 13 on the magnetic plate 12 or suction cup plate 14 are aligned with the slots 101 on the bottom surface of the organizing plate 1 and fixed by snap-fit; if installed on an iron cabinet, it is fixed by magnetic adsorption of the magnetic plate 12; if installed on other material surfaces, it is fixed by adsorption of the suction cup plate 14.
[0044] The bottom surface of the sorting plate 1 is equipped with a magnetic suction plate 12 and a suction cup plate 14, which can flexibly select the adsorption method according to different installation environments, thus improving the applicability of the device. The magnetic suction plate 12 and the suction cup plate 14 are connected to the slot 101 by the clip 13, which is simple in structure, easy to replace and reliable in connection. This design enhances the stability of the sorting plate 1 on different work surfaces, prevents it from shifting during operation, and improves the convenience and safety of use.
[0045] The above embodiments are merely preferred technical solutions of this utility model and should not be considered as limitations on this utility model. The protection scope of this utility model should be the technical solution described in the claims, including equivalent substitutions of the technical features described in the claims. That is, equivalent substitutions and improvements within this scope are also within the protection scope of this utility model.
Claims
1. A number tube mounting and organizing device, characterized by: The organizing plate (1) is provided with an organizing clamp (3) and a wire harness clamp (9). The wire harness clamp (9) is located below the organizing clamp (3). The organizing clamp (3) is provided with multiple retaining rings (10) and multiple clamping grooves. The clamping grooves are coaxially arranged with the retaining rings (10). The clamping grooves are used to clamp the number tube (2), and the retaining rings (10) are used to clamp the wire harness (8). The wire harness clamp (9) is slidably connected to the organizing plate (1). Pushing the wire harness clamp (9) will cause the wire harness (8) on the wire harness clamp (9) to be inserted into the number tube (2).
2. The number pipe mounting and arranging device according to claim 1, characterized in that: The sorting clamp (3) includes a fixed base plate (302) and a movable clamp (301). The fixed base plate (302) is set on the sorting plate (1). One end of the movable clamp (301) is hinged to one end of the fixed base plate (302), and the other end of the movable clamp (301) is snapped to the other end of the fixed base plate (302). Both the fixed base plate (302) and the movable clamp (301) are provided with semi-circular slots. The two semi-circular slots form a circular through groove, which is used to place the number tube (2).
3. The number pipe mounting and arranging device according to claim 2, characterized in that: The other end of the movable clamp (301) is provided with a first pull ring (303), and the inner surface of the end of the movable clamp (301) is provided with multiple locking blocks (304), which are engaged with the end of the fixed base plate (302).
4. The number pipe mounting and arranging device according to claim 1, characterized in that: Below the sorting clamp (3) there is also a limiting sorting plate (5). The height of the limiting sorting plate (5) is higher than the height of the sorting clamp (3). The sorting plate (1) is provided with a positioning groove (102). The limiting sorting plate (5) is set inside the positioning groove (102).
5. The number pipe mounting and organizing device of claim 4, wherein: The limiting and organizing plate (5) is set inside the positioning groove (102) by magnetic attraction or snap-fit.
6. The number pipe mounting and arranging device according to claim 4, characterized in that: A second pull ring (501) is provided on one side of the limiting and sorting plate (5), and the second pull ring (501) is set on one side of the sorting plate (1) by a pull rope.
7. The number pipe mounting and arranging device according to claim 1, characterized in that: The sorting plate (1) is provided with slide rails (4) on both sides, and the wire harness clamp (9) is provided with sliders (6) at both ends. The wire harness clamp (9) is slidably connected to the slide rails (4) through the sliders (6).
8. The number pipe mounting and organizing device of claim 7, wherein: The lower end of the slide rail (4) is also provided with a limit block (7).
9. The number pipe mounting and organizing device of claim 1, wherein: The bottom surface of the sorting plate (1) is also provided with multiple magnetic plates (12) or suction cup plates (14), and the magnetic plates (12) or / and suction cup plates (14) are snapped into the bottom surface of the sorting plate (1).
10. The number pipe mounting and organizing device of claim 1, wherein: The magnetic suction plate (12) and / or suction cup plate (14) are provided with a clip (13), which is inserted into the slot (101) of the sorting plate (1).