Edible mushroom stick stacking type shelf stacking machine

Abstract

This utility model relates to the field of edible fungi cultivation technology and provides a stacking rack machine for edible fungi logs, including a log feeding conveyor mechanism, a rack conveyor mechanism, and a lifting mechanism. A rack rotating mechanism is slidably connected to the rack conveyor mechanism, and a sterilization rack is mounted on the rack rotating mechanism. The rack rotating mechanism is equipped with a rack rotation drive mechanism for driving the sterilization rack to rotate. A rack mounting mechanism is mounted on the lifting mechanism, which drives the rack mounting mechanism to move up and down. The rack mounting mechanism includes a pushing mechanism that pushes the logs from the log feeding conveyor mechanism into the bearing position of the rack mounting mechanism and then pushes the logs at the bearing position onto the sterilization rack. This utility model solves the problems of high labor intensity, low efficiency, and uneven ventilation and heating caused by uneven placement in traditional manual operations.

Description

Technical Field

[0001] This utility model applies to the field of edible fungi cultivation technology, and in particular relates to a stacking shelf machine for edible fungi logs. Background Technology

[0002] In the cultivation of edible fungi, the treatment of the substrate (i.e., the culture medium inoculated with edible fungi spawn) is one of the key steps. Traditionally, the substrate is manually placed on shelves for sterilization and subsequent cultivation. This method is not only labor-intensive and inefficient, but also prone to uneven placement due to varying operator skills, affecting ventilation and even heating, thus impacting final yield and quality. To address these issues, some automated equipment has emerged on the market, but these existing devices still have many shortcomings.

[0003] To solve the above-mentioned technical problems, this utility model designs a stackable shelf mounting machine for edible mushroom sticks. Utility Model Content

[0004] This utility model provides a stacking shelf machine for edible mushroom sticks, which aims to solve the problems of high labor intensity, low efficiency and uneven ventilation and heating caused by the uneven placement of traditional manual operation.

[0005] A stackable shelf-mounting machine for edible mushroom spawn includes a spawn feeding conveyor, a shelf conveyor, and a lifting mechanism. A shelf rotation mechanism is slidably connected to the shelf conveyor, and a sterilization shelf is mounted on the shelf rotation mechanism. The shelf rotation mechanism is equipped with a shelf rotation drive mechanism for driving the sterilization shelf to rotate. A shelf-mounting mechanism is mounted on the lifting mechanism, which drives the shelf-mounting mechanism to move up and down. The shelf-mounting mechanism includes a spawn pushing mechanism that pushes the spawn spawn from the spawn feeding conveyor into the carrying position of the shelf-mounting mechanism and then pushes the spawn spawn at the carrying position onto the sterilization shelf.

[0006] Based on the above technical solution, the mushroom stick feeding mechanism includes a first conveyor belt and a second conveyor belt. The second conveyor belt is a chain conveyor belt, and a mushroom stick holder is provided on the chain conveyor belt to fix the mushroom sticks. The mushroom sticks are placed on the mushroom stick holder.

[0007] Based on the above technical solution, a guiding device is provided at the connection between the first conveyor belt and the second conveyor belt. The guiding device includes a base and a bracket. The bracket is bolted to the base, and a curved guide rail is connected to the bracket via a support rod.

[0008] Based on the above technical solution, the shelf conveying mechanism includes a ground rail and a first gear; a mounting plate is slidably connected to the ground rail, a first motor is fixedly connected to the mounting plate, the output end of the first motor is connected to the first gear, a conveying rack is fixedly connected to the ground rail, the first gear meshes with the conveying rack, and a shelf rotation mechanism is mounted on the mounting plate.

[0009] Beneficial effects

[0010] Compared with existing technologies, the beneficial effects of this utility model are: 1. Through automated design, including a mushroom stick feeding mechanism, a shelf conveying mechanism, a lifting mechanism, and a stick pushing mechanism, the entire process from feeding the mushroom sticks to placing them on the sterilization shelf is automated. This not only significantly improves production efficiency but also greatly reduces the labor intensity of manual operation and reduces reliance on skilled workers. 2. Adjustments can be made according to mushroom sticks of different sizes and weights, and multiple sterilization shelves can be installed through a rotating mechanism and a shelf conveying mechanism, effectively improving space utilization. Attached Figure Description

[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only one embodiment of this utility model. For those skilled in the art, other embodiments can be derived from the provided drawings without creative effort.

[0012] Figure 1 : A schematic diagram of the structure of this utility model;

[0013] Figure 2 : A schematic diagram of the structure of the bar feeding and conveying mechanism described in this utility model;

[0014] Figure 3 : A schematic diagram showing the positional relationship between the mushroom substrate and the mushroom stick described in this utility model;

[0015] Figure 4 : Figure 2 Enlarged view of point A in the middle;

[0016] Figure 5 : A schematic diagram of the guiding device described in this utility model

[0017] Figure 6 : A schematic diagram showing the positional relationship between the shelf conveying mechanism and the sterilization shelf described in this utility model;

[0018] Figure 7 : A schematic diagram of the structure of the shelf conveying mechanism described in this utility model;

[0019] Figure 8: A schematic diagram of the structure of the shelf rotation drive mechanism of this utility model;

[0020] Figure 9 : A schematic diagram showing the positional relationship between the lifting mechanism and the upper frame mechanism described in this utility model;

[0021] Figure 10 : A schematic diagram of the lifting mechanism described in this utility model;

[0022] Figure 11 : A schematic diagram showing the positional relationship between the load-bearing chain and the rotating shaft described in this utility model;

[0023] Figure 12 : A schematic diagram of the structure of the mounting mechanism described in this utility model;

[0024] Figure 13 : A schematic diagram of the pusher mechanism described in this utility model. Detailed Implementation

[0025] The present invention will be further described below with reference to the accompanying drawings and examples:

[0026] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0028] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0029] like Figure 1As shown, a stacking shelf mounting machine for edible mushroom logs includes a log feeding conveying mechanism 1, a shelf conveying mechanism 2, and a lifting mechanism 5. A shelf rotating mechanism 3 is slidably connected to the shelf conveying mechanism 2, and a sterilization shelf 4 is installed on the shelf rotating mechanism 3. The shelf rotating mechanism 3 is provided with a shelf rotating drive mechanism for driving the sterilization shelf 4 to rotate. A mounting mechanism 6 is installed on the lifting mechanism 5, and the lifting mechanism 5 drives the mounting mechanism 6 to move up and down. The mounting mechanism 6 includes a log pushing mechanism 64, which pushes the mushroom logs 7 on the log feeding conveying mechanism 1 into the bearing position of the mounting mechanism 6, and pushes the mushroom logs 7 on the bearing position to the sterilization shelf 4.

[0030] like Figure 2 As shown, the feeding rod conveying mechanism 1 includes a first conveyor belt 11 and a second conveyor belt 12. The second conveyor belt 12 is a chain conveyor belt. A mushroom stick seat 121 for fixing the mushroom stick 7 is provided on the chain conveyor belt, and the mushroom stick 7 is placed on the mushroom stick seat 121.

[0031] like Figure 3 As shown, by setting a dedicated mushroom stick holder 121 on the chain conveyor belt, the mushroom sticks 7 can be ensured to remain stable during transportation, reducing damage caused by slippage or collision. The design of the mushroom stick holder 121 allows for accurate positioning of each mushroom stick, which facilitates the placement of the mushroom sticks in subsequent steps.

[0032] A photoelectric switch is installed on the second conveyor belt 12. The photoelectric switch can automatically detect the status of the mushroom substrate 121 and trigger the next operation when it detects that the substrate is full.

[0033] The first conveyor belt 11 is a belt conveyor device. Belt conveyors are suitable for gentle handling in the initial stage and can effectively protect the mushroom logs from damage; while chain conveyors are more suitable for tasks requiring more precise control and higher load-bearing capacity. The combination of the two can achieve efficient and accurate positioning and transfer while ensuring the safety of the mushroom logs.

[0034] like Figure 4 and Figure 5 As shown, a guide device 122 is provided at the connection between the first conveyor belt 11 and the second conveyor belt 12. The guide device 122 includes a base 1221 and a bracket 1222. The bracket 1222 is bolted to the base 1221, and a curved guide rail 1223 is connected to the bracket 1222 via a support rod.

[0035] The curved guide rail 1223 in the guiding device ensures that the mushroom logs are smoothly transferred from the first conveyor belt to the second conveyor belt. This design reduces the risk of mushroom log displacement or falling due to direct transfer, ensuring the continuity and stability of the material transport process.

[0036] The curved guide rail 1223 can be customized according to actual needs to ensure that the mushroom sticks move accurately along the predetermined path. The bracket 1222 of the guiding device is fixed to the base 1221 by bolts, which makes the entire structure easy to disassemble and reinstall, and facilitates adjustment of its position and angle according to production needs.

[0037] like Figure 6 and Figure 7 As shown, the shelf conveying mechanism 2 includes a ground rail 21 and a first gear 24; a mounting plate 22 is slidably connected to the ground rail 21, a first motor 23 is fixedly connected to the mounting plate 22, the output end of the first motor 23 is connected to the first gear 24, a conveying rack 25 is fixedly connected to the ground rail 21, the first gear 24 meshes with the conveying rack 25, and a shelf rotating mechanism 3 is mounted on the mounting plate 22.

[0038] The first motor 23 drives the first gear 24, which meshes with the transmission rack 25 fixed to the ground rail 21, enabling precise positioning of the mounting plate 22 and its upper shelf rotation mechanism 3. This method ensures that the sterilization shelf 4 can stop accurately at the predetermined position, facilitating subsequent operations such as the placement and removal of mushroom sticks.

[0039] like Figure 8 As shown, the shelf rotation drive mechanism includes a second motor 81, which is fixedly connected to the mounting plate 22, and the gear at its output end meshes with a second gear 82; the second gear 82 is fixedly connected to the sterilization shelf 4.

[0040] The precise meshing of the second motor 81 and the gear at its output end with the second gear 82 enables precise control of the rotation angle and speed of the sterilization rack 4. This is crucial for ensuring the uniform distribution of the mushroom logs on the rack and optimal ventilation conditions.

[0041] like Figure 9 , 10 As shown in Figure 11, the lifting mechanism 5 includes a lifting frame 51 and a load-bearing chain 53; a rotating shaft 54 ​​is provided on the lifting frame 51, and a sprocket 55 is provided on the rotating shaft 54. The sprocket 55 has protruding teeth on its outer side, and the load-bearing chain 53 is installed on the protruding teeth. The design of the protruding teeth increases the contact area and meshing depth between the sprocket and the load-bearing chain, thereby enhancing the friction between the two.

[0042] A third motor 52 is fixedly connected to the lifting frame 51. The output end of the third motor 52 is connected to the rotating shaft 54. One end of the sprocket 55 is connected to the balance frame 56, and the other end is connected to the upper frame mechanism 6. The balance frame 56 is slidably connected to the lifting frame 51.

[0043] The third motor 52 is connected to a transmission system. When transmitting power, it rotates the shaft 54, which in turn drives the sprocket 55 to rotate, so that the load-bearing chain 53 can accurately raise or lower the upper frame mechanism 6.

[0044] The design of the balance frame 56 can effectively distribute and balance the load of the entire system. By slidingly connecting to the lifting frame 51, the balance frame can automatically adjust its position during lifting to ensure that the upper frame mechanism 6 remains horizontal and stable.

[0045] like Figure 12 As shown, the shelving mechanism 6 includes a shelving frame 61, a sliding plate slidably connected to the shelving frame 61, and a mushroom stick holder 60 fixedly connected to the sliding plate. A shelving drive device is provided on the shelving frame 61 to move the sliding plate back and forth. The shelving drive device, mounted on the shelving frame 61, includes a shelving motor and a belt drive system, driving the sliding plate to move back and forth.

[0046] like Figure 13 As shown, the frame 61 is also provided with a push rod mechanism 64 and a drive push rod device that drives the push rod mechanism 64 to move back and forth. The drive push rod device drives the push rod mechanism 64 to push the mushroom sticks 7 on the upper mushroom stick seat 60 to the sterilization shelf 4.

[0047] The drive pusher device includes a pusher motor and a pusher transmission system. The output end of the pusher motor is connected to the pusher transmission system, and the pusher transmission system is connected to the pusher mechanism 64. The pusher transmission system can be a belt drive system, and the pusher motor drives the pusher mechanism 64 to move through the belt drive system.

[0048] By combining the sliding plate and the upper frame drive device, precise control of the sliding plate's forward and backward movement can be achieved.

[0049] The pusher mechanism 64 further pushes the mushroom sticks 7 located on the upper mushroom stick holder 60, so that they are accurately placed on the sterilization shelf 4, ensuring that each mushroom stick is correctly placed.

[0050] When in use, the first conveyor belt 11 and the second conveyor belt 12 start working, transporting the mushroom sticks 7 from the starting point to the mushroom stick holder 121 on the second conveyor belt.

[0051] When the photoelectric switch detects that the mushroom stick holder 121 on the second conveyor belt 12 is full, the system will automatically stop the operation of the conveyor belt and trigger the next operation.

[0052] The lifting mechanism 5 is activated, driving the mounting mechanism 6 to descend to the preset height. The pushing mechanism 64 then moves the mushroom sticks 7 from the mushroom stick holder 121 on the second conveyor belt 12 to the mounting mushroom stick holder 60. After completing the pushing, the pushing mechanism 64 returns to its initial position.

[0053] The lifting mechanism 5 is activated again, raising the shelf mechanism 6 to the same height as the sterilization shelf 4.

[0054] The upper drive device drives the sliding plate and the upper mushroom stick seat 60 on it, so that the sliding plate is close to the sterilization shelf 4 for placing the mushroom sticks.

[0055] The drive pusher device is restarted, and the drive pusher mechanism 64 pushes the mushroom stick 7 from the upper mushroom stick seat 60 onto the sterilization shelf 4.

[0056] After the mushroom sticks are placed, the pusher mechanism 64 returns to its initial position to prepare for the next round of operations.

[0057] If the angle of the sterilization shelf 4 needs to be adjusted to optimize space utilization or ventilation, the rotating mechanism 3 will rotate the sterilization shelf 4 to the appropriate angle as needed.

[0058] Once a sterilization rack 4 is filled with mushroom sticks, the rack conveying mechanism 2 drives the mounting plate 22 to move along the ground rail 21, so that the next empty sterilization rack 4 is aligned with the mounting mechanism 6, and the above steps are repeated to continue loading mushroom sticks.

[0059] It should be noted that the motor, transmission system, mushroom substrate, etc. in this embodiment are all general standard parts or components known to those skilled in the art. Their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0060] The present invention has been described above by way of example, but the present invention is not limited to the specific embodiments described above. Any modifications or variations made based on the present invention shall fall within the scope of protection claimed by the present invention.

Claims

1. A stacking and shelving machine for edible mushroom logs, characterized in that: It includes a stick feeding mechanism (1), a shelf conveying mechanism (2), and a lifting mechanism (5); a shelf rotating mechanism (3) is slidably connected to the shelf conveying mechanism (2), a sterilization shelf (4) is installed on the shelf rotating mechanism (3), and a shelf rotating drive mechanism is provided on the shelf rotating mechanism (3) to drive the sterilization shelf (4) to rotate; a shelf mounting mechanism (6) is installed on the lifting mechanism (5), and the lifting mechanism (5) drives the shelf mounting mechanism (6) to move up and down. The shelf mounting mechanism (6) includes a stick pushing mechanism (64), which pushes the sticks (7) on the stick feeding mechanism (1) into the bearing position of the shelf mounting mechanism (6) and pushes the sticks (7) on the bearing position to the sterilization shelf (4).

2. The stacking type shelf loading machine for edible mushroom logs according to claim 1, characterized in that: The feeding rod conveying mechanism (1) includes a first conveyor belt (11) and a second conveyor belt (12). The second conveyor belt (12) is located below the upper frame mechanism (6). The second conveyor belt (12) is a chain conveyor belt. A mushroom stick seat (121) for fixing the mushroom stick (7) is set on the chain conveyor belt. The mushroom stick (7) is placed on the mushroom stick seat (121).

3. The stacking type shelf machine for edible mushroom logs according to claim 2, characterized in that A guide device (122) is provided at the connection between the first conveyor belt (11) and the second conveyor belt (12). The guide device (122) includes a base (1221) and a bracket (1222). The bracket (1222) is bolted to the base (1221). A curved guide rail (1223) is connected to the bracket (1222) by a support rod.

4. The stacking type shelf loading machine for edible mushroom logs according to claim 1, wherein: The shelf conveying mechanism (2) includes a ground rail (21) and a first gear (24); a mounting plate (22) is slidably connected to the ground rail (21), a first motor (23) is fixedly connected to the mounting plate (22), the output end of the first motor (23) is connected to the first gear (24), a conveying rack (25) is fixedly connected to the ground rail (21), the first gear (24) meshes with the conveying rack (25), and a shelf rotating mechanism (3) is installed on the mounting plate (22).

5. The stacking and shelving machine for edible mushroom logs according to claim 4, characterized in that: The shelf rotation drive mechanism includes a second motor (81), which is fixedly connected to the mounting plate (22), and the gear at its output end meshes with a second gear (82); the second gear (82) is fixedly connected to the sterilization shelf (4).

6. The stacking type shelf loading machine for edible mushroom logs according to claim 1, wherein: The lifting mechanism (5) includes a lifting frame (51) and a load-bearing chain (53); a rotating shaft (54) is provided on the lifting frame (51), a sprocket (55) is provided on the rotating shaft (54), a tooth is provided on the outer side of the sprocket (55), the load-bearing chain (53) is installed on the tooth, a third motor (52) is fixedly connected to the lifting frame (51), the output end of the third motor (52) is connected to the rotating shaft (54), one end of the sprocket (55) is connected to the balance frame (56), and the other end is connected to the upper frame mechanism (6), the balance frame (56) is slidably connected to the lifting frame (51).

7. The stacking type shelf loading machine for edible mushroom logs according to claim 1, wherein: The mounting mechanism (6) includes a mounting frame (61), a sliding plate is slidably connected to the mounting frame (61), a mounting substrate (60) is fixedly connected to the sliding plate, and a mounting drive device is provided on the mounting frame (61) to move the sliding plate back and forth.

8. The stacking type shelf placing machine for edible mushroom logs according to claim 7, characterized in that: The upper frame (61) is connected to a drive pusher device, and the pusher mechanism (64) is slidably connected to the upper frame (61). The drive pusher device is connected to the pusher mechanism (64) to realize the lateral movement of the pusher mechanism (64).

9. The stacking type shelf placing machine for edible mushroom logs according to claim 2, characterized in that: A photoelectric switch is installed on the second conveyor belt (12).

10. The stacking type shelf placing machine for edible mushroom logs according to claim 8, characterized in that: The drive push rod device includes a push rod motor and a push rod transmission system. The output end of the push rod motor is connected to the push rod transmission system, and the push rod transmission system is connected to the push rod mechanism (64).

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