A vacuum filter for carbon fiber curing insulation felt
By using magnetic vibration damping and a water cooling system in the vacuum filter press, the problems of equipment vibration and low forming efficiency were solved, and the stability of the equipment and rapid forming of the insulation felt were achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LIAOYUAN YIDA CARBON
- Filing Date
- 2025-07-17
- Publication Date
- 2026-07-03
AI Technical Summary
Existing vacuum filter presses for carbon fiber cured insulation felt are prone to vibration during use, which leads to excessive heating of the main shaft, severe wear, and low forming efficiency of the insulation felt during the discharge process.
Magnets are used to snap onto the inner wall of the support block to reduce vibration. The repulsion between like poles of the magnets increases stability. A rotating wheel driven by a motor and a belt system drives a screw to lift and lower the pressure plate, pressing and fixing the insulation felt at the discharge port. At the same time, a water cooling mechanism is used to reduce the temperature.
It effectively reduces equipment vibration and wear, improves the forming efficiency and discharge speed of insulation felt, and enhances the stability and cooling effect of the equipment.
Smart Images

Figure CN224442375U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of vacuum filter technology, specifically a vacuum filter for carbon fiber curing insulation felt. Background Technology
[0002] A vacuum filter press is a device that uses vacuum negative pressure to achieve solid-liquid separation. Structurally, the filtration section is arranged along the horizontal length direction, which can continuously complete operations such as filtration, washing, drying, and filter cloth regeneration. Vacuum filter presses are widely used in metallurgy, mining, chemical, papermaking, food, pharmaceutical, and environmental protection fields, with significant effects. Vacuum filter presses are also often used in daily life when carbon fiber cured thermal insulation felt is used.
[0003] Existing vacuum filter presses for carbon fiber cured insulation felt are prone to vibration during use, which may cause excessive heating of the main shaft and severe wear. Long-term use will seriously affect the life of the equipment. At the same time, during the discharge process, the insulation felt is cooled and shaped, which requires time for the insulation felt to loosen and form, reducing the efficiency of felt forming. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a vacuum filter for carbon fiber curing insulation felt, which has the advantages of strong shock absorption and fast insulation felt forming, thus solving the problems mentioned in the background technology.
[0005] This utility model provides the following technical solution: a vacuum filter for carbon fiber curing insulation felt, comprising a base, a controller fixedly installed on the outer wall of the base, a support rod fixedly installed on the top of the base, a first motor provided on the top of the base, an organic body fixedly mounted on the power output shaft of the first motor, a discharge port fixedly installed on the outer wall of the organic body, a water tank fixedly installed on the top of the base, a water pump fixedly installed on the top of the water tank, a water pipe fixedly installed on the inner wall of the water pump, a cooling mechanism fixedly installed on the outer wall of the water pipe, a placement platform fixedly installed on the outer wall of the water pipe, a second motor fixedly installed on the top of the placement platform, a rotating wheel fixedly mounted on the power output shaft of the second motor, a belt rotatably connected to the outer wall of the rotating wheel, a driven wheel rotatably connected to the outer wall of the belt, a lead screw fixedly installed at the bottom of the driven wheel, a pressure plate threadedly connected to the outer wall of the lead screw, a support plate installed on the top of the lead screw, a support block fixedly installed on the inner wall of the support rod, a round rod provided on the outer wall of the support block, and a magnet provided on the inner wall of the support block.
[0006] As a preferred technical solution of this utility model: the controller is electrically connected to the first motor, and there are two magnets and two support blocks. The two magnets are respectively snapped into the inner walls of the two support blocks, and the N poles of the two magnets are arranged correspondingly.
[0007] As a preferred technical solution of this utility model: the number of the round rods is four, and the four round rods are evenly distributed at the four corners of the support block. The two support blocks are located at the two ends of the round rods respectively, and the support block closer to one end of the round rod forms a sliding sleeve with the outer wall of the round rod.
[0008] As a preferred technical solution of this utility model: the controller is electrically connected to the second motor, and there are two lead screws, which are located at the bottom of the driven wheel and the rotating wheel, respectively.
[0009] As a preferred technical solution of this utility model: the controller is electrically connected to the water pump and the cooling mechanism respectively, and the inner wall of the placement platform is provided with a pipe groove, and the inner wall of the pipe groove is adapted to the outer wall of the water pipe.
[0010] As a preferred technical solution of this utility model: the inner wall of the placement platform is fixedly installed with a fixing block, and there are several fixing blocks, and the fixing blocks are sleeved on the outer wall of the water pipe, and the inner wall of the water tank is filled with pure water.
[0011] Compared with the prior art, the present invention has the following beneficial effects:
[0012] 1. This vacuum filter press for carbon fiber curing insulation felt utilizes magnets to clamp onto the inner wall of the support blocks at the top outer wall of the support rod to mitigate excessive vibration during filtration. The magnets, with their opposite faces being of the same polarity, repel each other, thus absorbing vibration. Two support blocks are located at opposite ends of the round rod, with the block closer to the rod slidingly fitted against the outer wall of the rod. This allows the round rod to limit the position of the support blocks, preventing them from shifting during vibration absorption and increasing the stability of the device.
[0013] 2. This vacuum filter press for carbon fiber curing insulation felt uses a second motor driven by an operating controller to rotate a rotating wheel. The rotating wheel drives a driven wheel via a belt, causing two lead screws to rotate and move the pressure plate up and down. This presses and fixes the insulation felt exiting the outlet, thereby cooling the insulation felt on the top of the placement platform while pressing it with the pressure plate, accelerating the forming efficiency and preventing the insulation felt from loosening. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0015] Figure 2 This is a schematic diagram of the lead screw structure of this utility model;
[0016] Figure 3 This is a schematic diagram of the magnet structure of this utility model;
[0017] Figure 4 This is a schematic diagram of the water pump structure of this utility model;
[0018] Figure 5 This is a schematic diagram of the water pipe structure of this utility model.
[0019] In the diagram: 1. Base; 2. Support rod; 3. Controller; 4. First motor; 5. Machine body; 6. Discharge port; 7. Placement platform; 8. Pressure plate; 9. Lead screw; 10. Support plate; 11. Driven wheel; 12. Belt; 13. Second motor; 14. Rotating wheel; 15. Water tank; 16. Water pump; 17. Water pipe; 18. Support block; 19. Magnet; 20. Round rod; 21. Cooling mechanism. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figure 1 - Figure 5 A vacuum filter press for carbon fiber cured insulation felt includes a base 1, a controller 3 fixedly mounted on the outer wall of the base 1, a support rod 2 fixedly mounted on the top of the base 1, a first motor 4 located on the top of the base 1, a body 5 fixedly mounted on the power output shaft of the first motor 4, a discharge port 6 fixedly mounted on the outer wall of the body 5, a water tank 15 fixedly mounted on the top of the base 1, a water pump 16 fixedly mounted on the top of the water tank 15, a water pipe 17 fixedly mounted on the inner wall of the water pump 16, and a cooling mechanism 21 fixedly mounted on the outer wall of the water pipe 17. A placement platform 7 is fixedly installed on the outer wall. A second motor 13 is fixedly installed on the top of the placement platform 7. A rotating wheel 14 is fixedly mounted on the power output shaft of the second motor 13. A belt 12 is rolledly connected to the outer wall of the rotating wheel 14. A driven wheel 11 is rolledly connected to the outer wall of the belt 12. A lead screw 9 is fixedly installed at the bottom of the driven wheel 11. A pressure plate 8 is threadedly connected to the outer wall of the lead screw 9. A support plate 10 is installed on the top of the lead screw 9. A support block 18 is fixedly installed on the inner wall of the support rod 2. A round rod 20 is provided on the outer wall of the support block 18. A magnet 19 is provided on the inner wall of the support block 18.
[0022] In the above structure, a placement platform 7 is installed so that the insulation felt after filtration is discharged through the discharge port 6, and the top of the placement platform 7 is used to place the insulation felt.
[0023] In a preferred embodiment: the controller 3 is electrically connected to the first motor 4, and there are two magnets 19 and two support blocks 18. The two magnets 19 are respectively snapped into the inner walls of the two support blocks 18, and the N poles of the two magnets 19 are arranged correspondingly.
[0024] In the above structure, when the first motor 4 drives the machine body 5 to operate, the heat insulation felt achieves filtration on the inner wall of the machine body 5. Due to excessive vibration during filtration, the outer wall of the top of the support rod 2 of the machine body 5 is secured to the inner wall of the support block 18 by magnets 19. The corresponding surfaces of the two magnets 19 are of the same polarity. The repulsion between the like poles of the two magnets 19 reduces vibration and prevents the main shaft from overheating and becoming severely worn when the machine body 5 is subjected to vacuum filtration vibration. Long-term use would seriously affect the lifespan of the equipment.
[0025] In a preferred embodiment, there are four round rods 20, which are evenly distributed at the four corners of the support block 18. Two support blocks 18 are located at the two ends of the round rods 20, and the support block 18 near one end of the round rod 20 forms a sliding sleeve with the outer wall of the round rod 20.
[0026] In the above structure, two support blocks 18 are located at the two ends of the round rod 20, and the support block 18 closer to the end of the round rod 20 forms a sliding sleeve with the outer wall of the round rod 20. This allows the round rod 20 to limit the position of the support block 18, preventing the support block 18 from shifting position during the shock absorption process and increasing the stability of the device.
[0027] In a preferred embodiment: the controller 3 is electrically connected to the second motor 13, and there are two lead screws 9, which are located at the bottom of the driven wheel 11 and the rotating wheel 14, respectively.
[0028] In the above structure, the second motor 13 drives the rotating wheel 14 to rotate through the control controller 3. The rotating wheel 14 drives the driven wheel 11 to rotate through the belt 12, so that the two lead screws 9 drive the pressure plate 8 to move up and down through rotation, pressing and fixing the insulation felt out of the outlet 6. This cools down the insulation felt on the top of the placement platform 7 while pressing it with the pressure plate 8, speeding up the forming efficiency and preventing the insulation felt from becoming loose.
[0029] In a preferred embodiment: the controller 3 is electrically connected to the water pump 16 and the cooling mechanism 21 respectively, and the inner wall of the placement platform 7 is provided with a pipe groove, and the inner wall of the pipe groove is adapted to the outer wall of the water pipe 17.
[0030] In the above structure, by controlling the controller 3, the water pump 16 can draw the pure water from the inner wall of the water tank 15 to the inner wall of the water pipe 17 and return it to the inner wall of the water tank 15. The water source absorbs the heat of the heat insulation felt placed on the top of the placement platform 7 through the water pipe 17, thereby reducing the temperature of the heat insulation felt in the discharge trough water pump 16. The cooling mechanism 21 is used to cool the water source returning to the water tank 15, thereby achieving the purpose of rapid cooling and improving work efficiency.
[0031] In a preferred embodiment: a fixing block is fixedly installed on the inner wall of the placement platform 7, and there are several fixing blocks. The fixing blocks are sleeved on the outer wall of the water pipe 17, and the inner wall of the water tank 15 is filled with purified water.
[0032] In the above structure, by fitting the fixing block onto the outer wall of the water pipe 17, the fixing block can provide a limiting support for the water pipe 17, which can effectively prevent the water pipe 17 from accidentally falling off, thereby ensuring the normal operation of the device.
[0033] Working Principle: When the controller 3 is pressed, the first motor 4 drives the machine body 5 to operate. The insulation felt is filtered on the inner wall of the machine body 5. Due to excessive vibration at the top outer wall of the support rod 2, magnets 19 are used to engage with the inner wall of the support block 18. The corresponding surfaces of the two magnets 19 are of the same polarity. The repulsion between like poles of the two magnets 19 reduces vibration. The two support blocks 18 are located at both ends of the round rod 20, and the support block 18 closer to the round rod 20 forms a sliding sleeve with the outer wall of the round rod 20. This allows the round rod 20 to limit the position of the support block 18, preventing it from shifting during vibration reduction and increasing the stability of the device. When the machine body 5 finishes filtering, the insulation felt is discharged through the discharge port 6. When discharging, the controller 3 can be used to make the water pump 16 draw pure water from the inner wall of the water tank 15 to the inner wall of the water pipe 17 and then flow back to the inner wall of the water tank 15. The water source absorbs the heat of the insulation felt placed on the top of the placement platform 7 through the water pipe 17, thereby reducing the temperature of the insulation felt in the water pump 16 of the discharge trough. The cooling mechanism 21 is used to cool the water source flowing back to the water tank 15. The second motor 13 drives the rotating wheel 14 to rotate. The rotating wheel 14 drives the driven wheel 11 to rotate through the belt 12, so that the two lead screws 9 drive the pressure plate 8 to move up and down by rotating, pressing and fixing the insulation felt discharged from the discharge port 6. This cools down the insulation felt on the top of the placement platform 7 and presses it with the pressure plate 8, speeding up the forming efficiency and preventing the insulation felt from loosening.
[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A vacuum filtration machine for carbon fiber curing insulation blanket, comprising a base (1), characterized in that: A controller (3) is fixedly installed on the outer wall of the base (1), a support rod (2) is fixedly installed on the top of the base (1), a first motor (4) is provided on the top of the base (1), an organic body (5) is fixedly assembled on the power output shaft of the first motor (4), a discharge port (6) is fixedly installed on the outer wall of the organic body (5), a water tank (15) is fixedly installed on the top of the base (1), a water pump (16) is fixedly installed on the top of the water tank (15), a water pipe (17) is fixedly installed on the inner wall of the water pump (16), a cooling mechanism (21) is fixedly installed on the outer wall of the water pipe (17), and a placement platform (7) is fixedly installed on the outer wall of the water pipe (17). A second motor (13) is fixedly installed on the top of the placement platform (7). A rotating wheel (14) is fixedly mounted on the power output shaft of the second motor (13). A belt (12) is rolledly connected to the outer wall of the rotating wheel (14). A driven wheel (11) is rolledly connected to the outer wall of the belt (12). A lead screw (9) is fixedly installed at the bottom of the driven wheel (11). A pressure plate (8) is threadedly connected to the outer wall of the lead screw (9). A support plate (10) is installed on the top of the lead screw (9). A support block (18) is fixedly installed on the inner wall of the support rod (2). A round rod (20) is provided on the outer wall of the support block (18). A magnet (19) is provided on the inner wall of the support block (18).
2. The vacuum filtration machine for carbon fiber curing insulation felt according to claim 1, characterized in that: The controller (3) is electrically connected to the first motor (4). There are two magnets (19) and two support blocks (18). The two magnets (19) are respectively attached to the inner walls of the two support blocks (18), and the N poles of the two magnets (19) are set to correspond to each other.
3. The vacuum filtration machine for carbon fiber curing insulation felt according to claim 2, characterized in that: The number of the round rods (20) is four, and the four round rods (20) are evenly distributed at the four corners of the support block (18). The two support blocks (18) are located at the two ends of the round rods (20), and the support block (18) closer to one end of the round rod (20) forms a sliding sleeve with the outer wall of the round rod (20).
4. The vacuum filtration machine for carbon fiber curing insulation felt according to claim 1, characterized in that: The controller (3) is electrically connected to the second motor (13), and there are two lead screws (9), which are located at the bottom of the driven wheel (11) and the rotating wheel (14), respectively.
5. The vacuum filtration machine for carbon fiber curing insulation felt according to claim 4, characterized in that: The controller (3) is electrically connected to the water pump (16) and the cooling mechanism (21) respectively. The inner wall of the placement platform (7) is provided with a pipe groove, and the inner wall of the pipe groove is adapted to the outer wall of the water pipe (17).
6. The vacuum filtration machine for carbon fiber curing insulation felt according to claim 1, characterized in that: The inner wall of the placement platform (7) is fixedly installed with a fixing block, and there are several fixing blocks. The fixing blocks are sleeved on the outer wall of the water pipe (17), and the inner wall of the water tank (15) is filled with pure water.